pall activated carbon filters - g.eitan pharmaceutical ingredients/activated c… · place3 minutes...
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USD 2459a
Pall Activated Carbon FiltersIncorporating Seitz® AKS Filter Media
2
Pharmaceutical processes involving the addition of Bulk Activated Carbon, generally involve 4 operations:
Streamlining your Process with Pall Activated Carbon Filters
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PURIFIED SOLUTIONFeederBulk Carbon
FEED SOLUTION Mixing Tank
Plate Filter
PolishingFilter
Feed Solution
Purified Solution
Streamlined Processing
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Improved Adsorption
Colo
r R
em
ova
l (%
)
Concentration PAC [g/L]
Pall Supradisc AKS filters Bulk Activated Carbon
100
98
96
94
92
90
88
860.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
+150%
+80%
+40%
+50%
TIME
5
Application Guidelines
Efficiency CharacteristicUltra high efficiency
Ultra high efficiency
High efficiency
Lowest efficiency in AKS range
High efficiency
High efficiency
Ultra high efficiency
High efficiency
High efficiency
Typical Molecular Weight of Target Contaminants400 - 1500 daltons
400 - 1000 daltons
400 - 1000 daltons
400 - 1500 daltons
200 - 400 daltons
400 - 1500 daltons
400 - 1500 daltons
400 - 1000 daltons
400 - 1000 daltons
Typical ApplicationAPI decolorization
API decolorization
API decolorization
General purpose
Plasma fractionation
Plasma fractionation
API decolorization
API decolorization
API decolorization
Media GradeAKS 1
AKS 2
AKS 3
AKS 4
AKS 5
AKS 6
AKS 7
AKS 8
AKS 9
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Ensuring Highly Efficient Contaminant Removal
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8
Technical Information
Materials of ConstructionMedia Cellulose base and PACPlastics Components PolypropyleneO-rings Platinum cured silicone elastomer
or fluorocarbon elastomer
Operating Parameters1
Maximum Operating Temperature 80 °C Maximum Differential Pressure 2.4 bar (35 psi) at 80 ºC
Typical Operating Flux2
150 – 250 L/m2/h
SterilizationNot sterilizable by autoclaving or steaming in-situ
Nominal DimensionsTotal Length Total Diameter
10 in. element 322 mm (12.7 in.) 70 mm (2.8 in.)20 in. element 572 mm (22.5 in.) 70 mm (2.8 in.)30 in. element 822 mm (32.4 in.) 70 mm (2.8 in.)
Materials of ConstructionMedia Cellulose base and PACCapsule PolycarbonateVent PolypropyleneSealing Technology Thermal bonding
Operating Parameters1
Maximum Operating Pressure 3 bar gauge (44 psi gauge) at 40 °C and Temperature
Maximum Differential Pressure 1.5 bar (22 psi)
Sterilization2
Autoclaving at 125 °C 1 cycle x 30 minutes
Typical Filtration Area26 cm2 (4.04 in2)
Reactor Hall, Chemical API Facility, Republic of Ireland
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Materials of ConstructionMedia Cellulose base and PACPlastics Components Polypropylene (standard version)
Polyamide (high temperature version)O-rings Platinum-cured silicone
elastomer or FEP-encapsulated silicone or EPDM elastomer
Endcap Gaskets Platinum-cured silicone elastomer or EPDM Elastomer or PTFE
Operating Parameters1
Maximum Operating Temperature 80 °C in polypropylene design160 °C in polyamide design
Maximum Differential Pressure 2.4 bar (35 psi) at 80 ºC
Typical Operating Flux2
150 – 250 L/m2/h
SterilizationSteam in Place3 125 °C for 30 minutes
at 0.3 bar differential (4.3 psi differential) maximum
Nominal DimensionsTotal Length Total Diameter
Double O-ring 332 mm (13.1 in.) 284 mm (11.2 in.)4
Endcap Version 410 mm (16.1 in.)5
Flat Gasket 272 mm (10.7 in.) 284 mm (11.2 in.)4
Endcap Version 410 mm (16.1 in.)5
Materials of ConstructionMedia Cellulose base and PACPlastic Components PolypropyleneO-rings Platinum-cured silicone elastomer
or FEP-encapsulated silicone orEPDM elastomer
Operating Parameters1
Maximum Operating Temperature 90 °CMaximum Operating Pressure 6 bar gauge (87 psi gauge) at 60°C
3 bar gauge (44 psi gauge) at 90°CMaximum Differential Pressure 2.4 bar (35 psi) at 80 ºC
Typical Operating Flux2
150 – 250 L/m2/h
SterilizationSteam in Place3 4 125 °C for 30 minutes
at 0.3 bar differential (4.3 psi differential) maximum
Nominal Module DimensionsTotal Length 326mm (12.8 in.)Total Diameter 298 mm (11.7 in.)
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Technical Information
Media Area per16 in. Module3.5 m2
3.5 m2
3.7 m2
4.35 m2
3.7 m2
3.7 m2
3.5 m2
3.7 m2
3.7 m2
Amount of PACPresent per 16 in.Module (kg)3.65
3.65
3.00
1.85
2.40
3.00
3.65
3.00
3.00
ConfigurationCodes for 16 in.Modules415
415
416
419
416
416
415
416
416
Media Area per 12 in. Module1.35 m2
1.35 m2
1.6 m2
1.7 m2
1.6 m2
1.6 m2
1.35 m2
1.6 m2
1.6 m2
Amount of PACPresent per 12 in.Module (kg)1.4
1.4
1.3
0.7
1.05
1.35
1.4
1.3
1.3
ConfigurationCodes for 12 in.Modules212
212
214
215
214
214
212
214
214
Media CodeXAK1
XAK2
XAK3
XAK4
XAK5
XAK6
XAK7
XAK8
XAK9
Media GradeAKS1
AKS2
AKS3
AKS4
AKS5
AKS6
AKS7
AKS8
AKS9
Typical EndotoxinLevel (EU/mL)1
<0.12
<0.12
<0.12
n.d
<0.06
<0.06
<0.12
<0.12
<0.12
Typical Ash Content (%)<3
<4
<3
13
<1
<3
<3
<2
<2
Media GradeAKS1
AKS2
AKS3
AKS4
AKS5
AKS6
AKS7
AKS8
AKS9
Amount of PAC Present per 10 in. Cartridge in g72.5
72.5
60
52.5
60
72.5
60
60
Media Area per 10 in. Cartridge in cm²700
700
750
800
750
700
750
750
Media CodeXAK1
XAK2
XAK3
XAK5
XAK6
XAK7
XAK8
XAK9
Media GradeAKS 1
AKS 2
AKS 3
AKS 5
AKS 6
AKS 7
AKS 8
AKS 9
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Ordering Information
ModuleCode
00
062
Module Version
Standard
Without stainlesssteel ring in endcap adapter
Media Code
See column 2 table 2
Endcap Version
Double O-ring
Configuration Code
See column 3 table 2
O-ring/ GasketMaterial
Silicone elastomer
FEP silicone
EPDM elastomer
SealCode
S
F
E
Plastic Parts
Polypropylene
CartridgeCode
1
2
3
Nominal Length
10 in.
20 in.
30 in.
Media Code
See column 2 table 3
PharmaceuticalGrade
P-suffix indicatesoptimized withregards to low endotoxin content
O-ringCode
H31
H
O-ring Material
Platinum cured silicone elastomer
Fluorocarbon elastomer
Cartridge Style
Pall code 7 bayonetO-ring lock and fin
ModuleCode
00
01
Module Version
Standard
High temperature
Media Code
See column 2 table 2
Endcap Version
Double O-ring
Flat gasket
Configuration Code
See column 3 and 6 table 2
O-ring/ GasketMaterial
Silicone elastomer
FEP silicone1
EPDM elastomer
PTFE2
SealCode
S
F
E
T
PlasticCode
P
A
Plastic Parts
Polypropylene
Polyamide
EndcapCode
S
C
Media Code
See column 2 table 3
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