paddy to brown rice to white rice and everything in between. · 2018-05-28 · world-class...
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Paddy to brown rice to white riceand everything in between.
Globally Proven Technology | Complete Integrated Solutions | Application Specialist | Worldwide Presence Concept to Commissioning | State-of-the-art Manufacturing Setup | Life cycle support
Post harvesting machinery Grain storage silo Rice, wheat & maize milling Grain handling and conveying system Opto electronic color sorter Oil filtrations & regeneration
FOWLER WESTRUP (INDIA) PVT. LTD.
FOWLER WESTRUP (INDIA) PVT. LTD.
Administrative block
State-of-the-art infrastructure and latest technology workshop
World-class manufacturing unit at Malur
A Legacy of Excellence Fowler Westrup (India) Pvt. Ltd. has been delivering cutting-edge solutions to the agricultural industry – seed, grains, pulses, spices, solvent, millet & other food grains for two decades.
Established in 2000 as a joint venture between John Fowler (India) Pvt. Ltd. and Westrup A/s, Denmark, we are today the leading providers of post harvesting machinery and industrial equipment in the field of cleaning, grading, storing, milling, sorting, material handling & conveying and filtration solutions for clients worldwide.
Our solutions are earmarked with characteristic efficiency, quality and reliability that have become the cornerstone of our products. Not surprisingly, Fowler Westrup is synonymous with engineering excellence and reliable performance backed by world class R&D and application test center.
Engineered to Perform Cutting-edge expertise and domain knowledge come together with a rich experience at Fowler Westrup, resulting in highest standards of quality. Our state-of-the-art infrastructure and world-class technology ensure that when it comes to delivering performance, we don’t leave any stone unturned in order to reduce operational cost & footprint of the plant.
Adding Value Across the Rice Milling Value Chain Fowler Westrup presents an extensive range of equipment created exclusively for the rice milling industry. Designed to deliver performance, these machines cater to every requirement in the rice life cycle — right from paddy to brown rice in the fields to the rice served on dining tables. The range includes cutting-edge destoners, huskers, separators, whiteners, polishers and more that ensure efficiency with reliability. Our unmatched expertise and experience in the agricultural domain means that each machine is designed to add value at every touch point of the life cycle of the product.
Partnership for Performance We have partnered with Japan’s leading rice milling expert Yamamoto to bring you the cutting-edge technology for best yields with lowest power consumption. The technology partnership is critical for the emerging needs of the agricultural industry to harness its immense potential. We understand that rice milling needs single window total solutions and hence, we offer the same to our customers with in-house expertise of concept to commissioning including local manufacturing setup, design, engineering & field support for life cycle of the plant.
TYPI
CAL
FLO
W D
IAGR
AM F
OR
RICE
MIL
LIN
G
Pre-
clea
ner
Des
tone
rPa
ddy
husk
erPa
ddy
sepa
rato
rAb
rasi
ve w
hite
ner
XPA-
25Ab
rasi
ve w
hite
ner
GPA-
50Ab
rasi
ve w
hite
ner
XPF-
50Ab
rasi
ve w
hite
ner
XPF-
50Co
lor s
orte
r
PRE-CLEANER
SAB
With inlet with feed roll, pre-aspiration, tail aspiration and waste outlet on the right-hand side (While viewing from feed end)
With built-in fan, firm drive & motors
With one sieve boat with one short scalping screen layer (one screen part), one long grading screen layer (two screen parts) and one long sand screen layer (two screen parts)
Incl. one set of screens (field perforated) + ball frames
Model
Capacity
SAB 600
3 TPH
SAB 800
5 TPH
SAB 1000
8 - 10 TPH
SAB 1500
12 - 15 TPH
Specifications
Features
# Without fan# With efficiency 1 motor
DESTONER
Features High efficiency screen
With secondary screen mechanisms, it can decrease the mixture of paddy with discharged stone
Automatic discharge system Automatic discharge system with timer control can save operational trouble
Adjustable screen inclination According to flow amount and material, screen angle can be adjusted
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Input capacity (T/h)
Net weight (kg)
Power (Kw) 3 phase 415 v
CSP-502
1193
1132
1750
5 to 6*
225
1.5#
CSP-800
1575
1400
2235
8*
400
2.2+1.1
CSP-1000
2070
1132
2092
10*
425
3# + 3
Above specifications may change due to Fowler Westrup’s continuous development program# With efficiency 1 motor
Specifications
CSP
Pneumatic husking system
Optional input by feeder control system
High husking efficiency with minimal breakage
Provision for qualitative and quantitative
Separation control of mixture from paddy & brown rice
Easy operation & settings
Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on paddy variety & quality of raw material.# With efficiency 1 motor
Specifications
YSA - 100Closed Circuit Type
PADDY HUSKER
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Rubber roll (Inch)
Input capacity (T/h)
Net weight (kg)
Power (Kw) 3 phase 415 v (head)
Power (KW) 3 phase 415 V (aspirator)
YSA-100
2032
1832
2610
10
5 to 6*
1300
7.5#
3.9#
Features
Steady and superior performance
Adjustments during operation isn’t necessary because of its constant and steady separation performance
Minimized installation space
Compact design and large capacity. Hence, installation space is less
Automatic stop device
Machine automatically stops as soon as the bin becomes nearly empty
Dual inclination adjustment horizontal & vertical inclination
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Input capacity (T/h)
Net weight (kg)
Power (Kw) 3 phase 415 v
No of decks
SE-500
2587
1865
1955
5 to 8*
1330
2.2#
20R + 20L
Specifications
SE - 500
PADDY SEPARATOR
Above specifications may change due to Fowler Westrup’s continuous development program.Output capacity may differ by the mixing ratio of paddy and brown rice to be separated.# With efficiency 1 motor
Features
High milling yield The objective of ideal abrasive milling is to remove only bran uniformly without affecting starch layer. XPA-25 makes it easy to scarp the surface and helps to raise the frictional properties for further milling process. The rice milling yield hence evolves further.
New milling structure with compact design Compact design and higher capacity. Hence, installation space is less.
Easy maintenance Because of its simple structure, machine parts can be easily replaced.
Springing loaded resistancy Milling degree can be pecisely adjusted by spring loaded machine.
Specifications
XPA - 25
ABRASIVE WHITENER
Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Input capacity (T/h)
Net weight (kg)
Height of milled rice outlet (mm)
Required air volume (cu m/min)
Required static pressure(KPA)
Power (Kw) 3 phase 415v
XPA-25
1336
808
1341
3 to 4*
400
1042
12
>1
18#
XPA-25-II
1650
1305
1365
3 to 4*
800
1042
12+12
>1
18.5+18.5#
Features
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Input capacity (T/h)
Net weight (kg)
Height of milled rice outlet (mm)
Required air volume (Cu m/min)
Required static pressure (kpa)
Power (Kw) 3 phase 415 v
Bran loosing blower (Kw)
XPF-50
1980
1315
2246
3 to 4*
1500
599
50
>2
37.5#
2.25
Specifications
XPF - 50, XPF - 50D & XPF - 50M
FRICTION POLISHER, DRY POLISHER & MIST POLISHER
Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor
Features
XPF-50D
1980
1315
2246
3 to 4*
1500
599
50
>2
30#
2.25
XPF-50M
1980
1315
2246
3 to 4*
1500
599
50
>2
30#
2.25
High milling yield The rice milling yield of the vertical rice milling machine evolves further. A high yield of 0.5% or more is achieved with good quality rice. It contributes to the profit improvement.
Low milling temperature Vertical rice milling machine is able to keep the milling temperature low because of its spiral flow design and the uniform pressure created in the chamber.
Easy maintenance Because of its simple structure, machine parts can be easily replaced.
Springing loaded resistancy Milling degree can be adjusted precisely by spring loaded resistance mechanism.
Mist mechanism Nozzle with 1HP water pump, water filter & regulator arrangement.
RICE SIFTER
UB
Specifications
Above specifications may change due to Fowler Westrup’s continuous development program* Precise capacity depends on brown rice variety & quality of raw material # With efficiency 1 motor
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Input capacity (T/h)
Net weight (kg)
Power (Kw) 3 phase 415v
Sieve boat
UB 1500/4
2920
1710
2770
4*
1500
5.6* (Fan)
1.5#
UB 1500 2/3
2920
1710
3720
8*
2300
10*
3#
Features With inlet with feed roll with variable speed from
eccentric shaft, pre-aspiration, false aspiration, tail aspiration and waste outlet on the right-hand side (While viewing from feed end)
With built-in fan, firm drive & motors
With one sieve boat with one short scalping screen layer (one screen part), one long grading screen layer (three screen part) and one long sand screen layer (three screen part)
Incl. one set of screens (field perforated) + ball frames
Model
Dimensions (mm) (Standard specific)
Length (mm)
Width (mm)
Height (mm)
Input capacity (T/h)
Net weight (kg)
Power (Kw)
PC1500
2674
1850
1470
18*
1350
1.5#
PC1000
2674
1350
1470
12*
1050
0.75#
PC600
2674
850
1470
6*
750
0.75#
Above specifications may change due to Fowler Westrup’s continuous development program.
Specifications
PC
THICK & THIN GRADER
Features The TTG-600 and TTG-1000 is fitted with inlet with
weight loaded valve
The TTG-1250 and TTG-1500 is fitted with inlet with feed roll
The screen system consists of one sieve boat with one scalping screen layer and one long grading screen layer; both with adjustable inclination of 40, 60, 80 or 110
Each screen layer consists of two screen parts and all screens are rubber ball cleaned
The PC does not have an aspiration system
TR - 630, TR - 730, TR - 930/940
Up to - 12 TPH
INDENTED CYLINDER
Mechanically variable speed drive
Frequency controlled variable speed drive
Walkway on the side of an indented cylinder column; or between cylinder columns
Double two-way valve for one outlet
Brush cleaning system
Compressed air clean down pipe work system
An elevator consists of head section, boot section, inspection trunk and standard trunk connections
Head and boot sections are delivered in assembled condition and standard truck and inspection truck are in pieces
Head section with gear motor
Boot section with adjustment device for belt tensioning and clean out door on both sides
Food grade oil resistant belt
BUCKET ELEVATOR
EL - 25EL - 27
Up to - 400 TPH
Features
TRICHROMATIC MULTI VISION SORTER FOR MULTIPRODUCTS
TCR-640 PLUS
Note:
* Capacity, performance & final rejection ratio may vary according to the kind of materials, applications, sorting method (single sort/ single resort/ double resort) and input contamination.
* Higher capacity compressor may be necessary when the contamination is high.
* Specifications mentioned above can change as per our new developments.
* Machines available with single or double resorting options.
* Capacity indicated for raw rice 4% of contamination without resorting.
We reserve right to amend specifications without notice
Features Very High resolution inspection (from 0.05 mm onwards) High definition 6144 x 3 pixel true CCD camera image
acquisition system Long-lasting and low power consuming LED lights Wide range of applications Product contact part in Stainless Steel (SS) Wide range models - 1 to 10 chutes User-friendly interface Best rejection ratio with reverse resorting High speed serviceable ejectors Longer machine life & lower operation cost Shape & size sorting (optional)
Effective dust extraction system with fan-feeder, optical box & collector point
Hard anodized multiproduct flow chutes Excellent service network, 24*7 support Chute heating system (optional) to ensure free flow & avoid
chock Auto color training & auto-calibration High response ejector feedback system to control ejection Easy machine settings Competitive price Machine can access/control through wireless LAN
Specifications
TCR-64 TCR-128 TCR-192 TCR-256 TCR-320 TCR-384 TCR-448 TCR-512 TCR-640
64 No’s 128 No’s 192 No’s 256 No’s 320 No’s 384 No’s 448 No’s 512 No’s 640 No’s
Up to 1TPH Up to 2TPH Up to 3TPH Up to 4TPH Up to 5 TPH Up to 6TPH Up to 7 TPH Up to 8 TPH Up to 10 TPH
1.3 KW 1.9 KW 2.6 KW 3.3 KW 4.2 KW 4.9 KW 5.6 KW 6.2 KW 7.2 KW
220 V / 50 HZ 220 V / 50HZ 220 V / 50 HZ 220 V / 50HZ 220 V / 50HZ 220 V / 50 HZ 220 V / 50 HZ 220 V / 50 HZ 220 V / 50 HZ
2 KVA 3 KVA 5 KVA 5 KVA 5 KVA 7.5 KVA 7.5 KVA 7.5 KVA 10 KVA
16.5 35 65 85 85 110 110 135 190
4 KW, 8 bar 7.5 KW, 8 bar 11 KW, 8 bar 15 KW, 8 bar 15 KW, 8 bar 18.5 KW, 8 bar 18.5 KW, 8 bar 22 KW, 8 bar 30 KW, 8
350 400 500 600 970 1100 1200 1400 1600
846x1607 x1953 1250x1607 x1953 1875x1607 x1953 2387x1782 X2016 2387x1782 X2016 3017x1782 X2016 3017x1782 X2016 3322x1782 X2016 3952x1782 X2016
Model
Channels
*Capacity ( input)
Machine dimension( W x D x H ) in mm
Net weight in Kg’s
Power requirement
Voltage
Online UPS with isolation transformer
Air requirement CFM
Air compressor required
To suit customer specific requirement we have customized application testing center
Chain Conveyor
Bucket Elevator
Pre-cleanerUp to 80 TPH
Up to 400 TPH
Up to 400 TPH Up to 1,500 Metric Tonnes
Up to 15,000 Metric TonnesUp to 200 TPH
Up to 12 TPH Up to 20 TPH Up to 20 TPH
Up to 12 TPH
Fine-cleaner Gravity separator
Vegetable Seed Cleaner
Destoner
Indented Cylinder
Modular Cleaners
ADDITIONAL OFFERINGS FOR RICE MILLS
Hopper Bottom Silo
Flat Bottom Silo
FOWLER WESTRUP (INDIA) PVT. LTD.(A joint venture of John Fowler, India & Westrup, Denmark)Plot No. 60- 63, KIADB Industrial Area, IV Phase, Malur - 563160 Kolar Dist. Karnataka. e-mail: [email protected] web: www.fowlerwestrup.com
Fowler Westrup - Creating a Greener & Cleaner World… Store Clean Recycle
Contact:Malur: Tel: +91 8152 282500Delhi: Tel: +91 11 27471117/27488272Mumbai: Tel: +91 22 25916456/59Kolkata: Tel: +91 33 24646586
RELEASE DATE: APRIL 2018
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