packaging machine automation trends, solutions and operations

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Packaging Machine Automation Trends, Solutions and Operations

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Page 1: Packaging Machine Automation Trends, Solutions and Operations

Packaging Machine Automation Trends, Solutions and Operations

Page 2: Packaging Machine Automation Trends, Solutions and Operations

Agenda

• Introduction to InduSoft• Trends in Packaging Machinery• Templates and Add-ons• InduSoft Features Related to Packaging (Demos)• Efficiencies and Predictive Concepts• Resources

Page 3: Packaging Machine Automation Trends, Solutions and Operations

InduSoft Overview

Page 4: Packaging Machine Automation Trends, Solutions and Operations

Established in US in 1997Part of Schneider Electric Software, LLCCustomer-focused culture

Pioneer in industry: First HMI package for Microsoft Windows CEWeb solution and XML integration in HMIPatent for database connectivityFirst HMI with native support for OPC UAMulti-touch support and HTML5 integrationPlatform-agnostic runtime HMI (IoTView)

Certifications:

Corporate Profile

Page 5: Packaging Machine Automation Trends, Solutions and Operations

InduSoft Web Studio is an easy-to-use, powerful, and affordable HMI/SCADA software for PCs, industrial panels, embedded & mobile devices

InduSoft Web Studio

Design the applications in an integrated development environment and deploy/run it on multiple platforms, including any current Microsoft Operating system - Windows

CE/Mobile, Embedded, Desktop and Server Editions, Linux, VxWorks, among others.

Page 6: Packaging Machine Automation Trends, Solutions and Operations

Investment protection100% Compatibility with applications designed in previous versions

Evolve protecting your investment!

1997InduSoft v1.0

Windows NTWindows 95

Windows CE v1.0

2016InduSoft Web Studio v8.0

Windows 10 / 8 / 7Windows Server 2012 / 2008

Windows Embedded Standard 7Windows Embedded Compact 7 / 6 / 5

Linux / Vxworks

Page 7: Packaging Machine Automation Trends, Solutions and Operations

IoTView – Platform Agnostic Runtime Edition

EmbeddedView

InduSoft Web Studio “full runtime”

CEView

InduSoft Web StudioDevelopment Station

Develop once, Deploy anywhere

Single, integrated development environment

IoTViewNew

Page 9: Packaging Machine Automation Trends, Solutions and Operations

Thin Client Solutions

Platforms: Agnostic

Host: Web Browser agnostic

Technology: HTML5

Platforms: Windows

Host: Secure Viewer (executable)

Technology: ActiveX

Platforms: Windows

Host: Web Browser (Internet Explorer)

Technology: ActiveX

Studio Mobile Access (SMA) Thin Clients

Web Thin Clients

Secure Viewer Thin Clients

Page 10: Packaging Machine Automation Trends, Solutions and Operations

Deployment

Page 11: Packaging Machine Automation Trends, Solutions and Operations

InduSoftWeb

StudioOver 240Drivers

TCP/IPOPC Server

Gateway

XMLODBC/ADO

DDE

OPC DA,UA, .NET,

XMLClient

Web(HTML &

XML)

Driver &Database

API

Open ArchitectureSystem Integration

Product Customization

EnterpriseAccess , Oracle ,SQL Server, Fox Pro,PI and many others...

Client StationsRedundancyData Exchange in Real-TimeThird-Party SystemsSecure Viewer Thin Client

Web SolutionAccess to the system fromanywhere using a single browser

Mobile AccessEmail, data, and page interface

from cell phones, PDAs, etc.

Plant Floor IntegrationOMRON, GE FANUC,

AllenBradley , Siemens, Modbus, Profibus,

DeviceNet, ControlNet,Interbus, Beckhoffand many others...

Connectivity

Page 12: Packaging Machine Automation Trends, Solutions and Operations

Easy-to-configure interface to any SQL Relational Database: SQL Server, Oracle, MySQL, Sybase, OSI PI, MS Access,

Excel, and others…

Interface via standard technologies: ADO.NET, ADO,

OLE-DB, and ODBC

Redundancy and Store-and-forward built-in

features

Alarm history, Event history, Trend history, Process data,OEE dashboards, and more.

Database interface (patented)

Page 13: Packaging Machine Automation Trends, Solutions and Operations

Trends In Packaging

Page 14: Packaging Machine Automation Trends, Solutions and Operations

Packaging Trends• World Market for Packaging Machinery CAGR +2.6% (2019 projected at

$43.7B)1

• China is forecast to grow the fastest at CAGR +5.6% 2014 to 2019

• Mass Customization/Personal Choice and SKU Explosion2

• Increased variations will drive additional growth in filling and closing machines

• Large end-user interest in PackML3

• Increased Food Legislation4

• Traceability and safety standards similar to 21 CFR Part 11• In China (CFDA) drugs are serialized and traced from manufacturing to

dispensing

1, 4 PMMI Global Trends Impacting the Market for Packaging Machinery 20162 PMMI Vision 2020 Report 20153 PackExpo 2015 Observation

Page 15: Packaging Machine Automation Trends, Solutions and Operations

Trends• Simple grayscale graphics

• OEE Functionality• Overall Equipment

Effectiveness• Change over times

Page 16: Packaging Machine Automation Trends, Solutions and Operations

Templates and Add-Ons

Page 17: Packaging Machine Automation Trends, Solutions and Operations

Templates

• PackML• OEE

• Measure, Don’t Guess. Low Hanging Fruit.

• BI Dashboard (Add-on)

• Machine Builder

Page 18: Packaging Machine Automation Trends, Solutions and Operations

InduSoft Features Related to Packaging

(Demonstrations)

Page 19: Packaging Machine Automation Trends, Solutions and Operations

Features• Communication

• AB• OPC• Other Devices (Temperature controllers, motion, drives)• Tag Integration• Bar Code and RFID

• Database connectivity• Symbols and Mnemonics• Recipes to reduce product changeover times• Scalability

• Flexibility to create a single project for multiple machines• Resolutions from 240x240 to 10,000x10,000

• Video walls, multiple monitors• Orientation (Landscape or Portrait) to best fit location/data

• Large or long machine?• Use the Secure Viewer Thin Client

Page 20: Packaging Machine Automation Trends, Solutions and Operations

Efficiencies and Predictive Concepts

Page 21: Packaging Machine Automation Trends, Solutions and Operations

Efficiencies and Predictive concepts• Scalability

• Standard/low-end/high-end (One project fits all)• Auto Scale resolution

• Thin Clients• Web Thin Client - View machine from office• Secure Viewer Client – Remote HMI Panel (large or long machine)

• Great option for Production (Andon) monitor

• Predictive• Pump at higher current draw• Set point vs. actual differential

Page 22: Packaging Machine Automation Trends, Solutions and Operations

Resources

Page 23: Packaging Machine Automation Trends, Solutions and Operations

Resources• Brochure

• Packaging Brochure

• Webinars• Vision

• HMI and Machine Vision for Packaging Applications• Vision System Integration for InduSoft Web Studio• Vision System Webinar

• Packaging• Remote Monitoring for Packaging Applications• Best Practices for InduSoft Web Studio Packaging Applications

• Symbols, Custom Properties• Creating Symbols in InduSoft Web Studio• Designing Optimized Symbols for InduSoft Web Studio Projects• Custom Properties in InduSoft Web Studio

• Case Studies• Coffee Production: Mother Parkers• Food and Beverage: Stock America

Page 24: Packaging Machine Automation Trends, Solutions and Operations

How to Contact InduSoft

Page 25: Packaging Machine Automation Trends, Solutions and Operations

Email(US) [email protected](Brazil) [email protected](Germany) [email protected]

Support [email protected] site

(English) www.indusoft.com(Portuguese) www.indusoft.com.br(German) www.indusoft.com.de

Phone +1 (512) 349-0334 (US) +55 (11) 3293-9139 (Brazil) +49 (0) 6227-732510 (Germany)

Toll-Free 877-INDUSOFT (877-463-8763) Fax +1 (512) 349-0375

Contact InduSoft Today

Germany

USA

Brazil