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Instruction Manual GB

P-Tronic 40P - P-Tronic 70 - P-Tronic 100

This manual is completed by the “CE Operating and service maual” Edition Rev.20130304

P-Tronic 40P - 70 - 100

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Instruction Manual P-Tronic 40P - 70 - 100

INDEXChap. Description Page

Introduction1. Conformity declaration 11.1 RAEE Norm 21.2 safety precautions 21.3 thermal limits (en 60974-1) 22. Safety device 32.1 Safety device signal 33 Explanation of technical specification 33.1 Technical specification table 44 Start-up and use 44.1 Main supply connection 45. P-TRONIC 40P general description 55.1 P-TRONIC 40P front pannel description 56 P-TRONIC 40P optional kit air reducer 56.1 P-TRONIC 40P assembling of the optional pressure reducer 56.2 P-TRONIC 40P use of the equipement 67. P-TRONIC 70 general description 77.1 P-TRONIC 70 installation 77.2 P-TRONIC 70 front pannel description 78. P-TRONIC 70 standard stand off- grating - gouging 78.1 P-TRONIC 70 standard stand off 88.2 P-TRONIC 70 grating 88.3 P-TRONIC 70 gouging 8

Chap. Description Page

9. P-TRONIC 70 use of the equipement 910. P-TRONIC 100 general description 910.1 P-TRONIC 100 Installation 910.2 P-TRONIC 100 front panel description 911. P-TRONIC 100 standard stand off – grating – gouging 1011.1 P-TRONIC 100 standard Stand Off in Solid Cutting 1111.2 P-TRONIC 100 standard Solid Cutting 1211.3 P-TRONIC 100 grating 1211.4 P-TRONIC 100 gouging 1312. P-TRONIC 100 use of the equipement 1313. Complete torch TER - 80 direct 1414. Complete torch TER - 80 1515. Complete torch TER - 100 1616. Machanized applications complete torch TER - 100M 1717. P-TRONIC 40P spare Parts 1818. P-TRONIC 40P electric wiring diagram 1919. P-TRONIC 70 spare Parts 2020. P-TRONIC 70 electric wiring diagram 2121. P-TRONIC 100 spare Parts 2222. P-TRONIC 100 electric wiring diagram 23

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WARNINGIMPORTANT: BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALLUSERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.THIS EQUIPMENT MUST BE USED SOLELY FOR CUTTING OPERATIONS.

INTRODUCTIONTo obtain the best performance from the machine and ensure the longest possible life of all its components you must careffully follow the instructions for use and maintenance detailed in this manual. In the interest of our customers we suggest any maintenance or repair of the equipment is made by qualified personnel. All our products are subject to a constant development. We are therefore constrained to reserve the right to make any necessary or useful changes in design and equipment.

ROUTINE MAINTENANCEPrevent metal powder from accumulating inside the equipment. Disconnect the power supply before every operation ! Carry out the following periodic controls on the power source:

• Clean the power source inside by means of low-pressure compressed air and soft bristel brushes.• Check the electric connections and all the connection cables.For the use and maintenance of the pressure reducers, consult the specific manuals.

1. Conformity declarationThe machines descripted in this manual, P-TRONIC 40P, P-TRONIC 70, P-TRONIC 100, must be used solely for professional purposes in an industrial environment and they are manufactured in compliance with the instructions contained in the harmonized standard EN50199 (electromagnetic compatibility) and EN60974-1.IN CASE OF BAD OPERATION YOU DEMAND THE ATTENDANCE OF QUALIFIED STAFF.

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1. Conformity declaration

TER SRL – 36030 Caldogno (VI) – Italy

declares that the machines descripted in this manual must be use solely for professional purposes in an industrial environment and they are manufactured in compliance with the instructions con-tained in the harmonized standard:2006/95/CE (LDV) – 2004/108/CE (EMC) – 2002/95 (RoHs)and with the instructions contained in the harmonized standard,if applicable: EN 60974-1 EN 60974-2 EN 60974-3 EN 60974-5 EN 60974-7 EN 60974-10 EN 60974-12

Date 30/01/2012 Maurizio Terzo General Manager

IN CASE OF BAD OPERATION YOU DEMAND THE ATTENDANCE OF QUALIFIED STAFF

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The equipment don’t compiles with EN/ IEC 61000-3-12. The installer or the user must be sure that it can be connected to the public low voltage power line, if necessary, in consultation with the network distributor.

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1.1 RAEE NormThe symbol on the product or on its packaging indicates that this product may not

be treated as household waste. Instead it shall be handed over to the ap-plicablecollection point for the recycling of electrical and electronic equipment. By ensuring

this product is disposed of correctly, you will help prevent potential negative consequencesf or the environment and human health, which could otherwise be caused by inappropiate waste handling of this product. For more detailed infor-mation about recycling of this product, please contact your local city office, your household waste disposal service or the shop where you purchased the product.

1.2 SAFETY PRECAUTIONSWELDING AND ARC CUTTING CAN BE HARMFUL TO YOURSELF ANDOTHERS. The user must therefore be educated against the hazards, summarizedbelow, deriving from welding operations.

1.3 THERMAL LIMITS (EN 60974-1)a) The use of a cutting equipment is normally not continuous, since there are actual work periods (cutting time) and pause periods (positioning work pieces etc.). This cutting unit has been manufactured to supply the maximum nominal current I2 in complete safety for a working time of ED% of the total time. The standards in force, state a work period of 10 minutes. The maximum duty cycle is the ED of thedata check. If you exceed the recommended work/pause periods, you will cause overheating of the machine components that could put it out of order. A thermal protection device is then activated, shown by the turning on of LED lo-cated on the front Panel.After a few minutes this device automatically turns on the machine, the LED goes off and the machine is ready for use again.b) These machine is built according to IP 21 CS protection standards.

ELECTRIC SHOCK – May be fatal.Install and earth the welding machine according to the applicable regu-lations. Do not touch live electrical parts or eletrodes with bare skin, gloves or wet clothing. Isolate yourselves from both the earth and the workpiece. Make sure your working position is safe.

FUME AND GASES – May be hazardous to your health.Keep your head away from fumes.Work in the presence of adequate ventilation, and use ventilators around the arc to prevent gases from forming in the work area.

ARC RAYS – May injure the eyes and burn the skin.Protect yuor eyes with welding masks fitted with filtered lenses, and protect your body with appropiate safety garments.Protect others by installing adequate shields or curtains.

RISK OF FIRE AND BURNS Sparks (sprays) may cause fires and burn the skin; you should therefore make sure there are no flammable materials in the area, and wear appropriate protective garments.

NOISEThis machine does not directly produce noise exceeding 80dB. Theplasma cutting/welding procedure may produce noise levels beyond said limit; users must therefore implement all precautions required by law.

PACEMAKERSThe magnetic fields created by high currents may affect the operation of pace-makers. Wearers of vital electronic equipment (pacemakers) should consult their physician before beginning any arc welding, cutting, gouging or spotwelding operations.

EXPLOSIONSDo not cut in the vicinity of containers under pressure, or in the presence of explosive dust, gases or fumes. All cylinders and pressu-re regulators used in cutting operation should be handled with care.

PLASMA ARC can injure.Keep your body away from nozzle and pla-sma arc. Operate the pilot arc with caution. The pilot arc is capable of burning the ope-rator, others even piecing safety clothing.

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Led P-Tronic 70 - 100

2. Safety devicesThis system comes equipped with the following safety devices: (see table 1 )Overload cut out: to avoid overload while cutting.Pneumatic: located on the torch inlet to prevent low airpressure.Electrical:* In the event of the main voltage is too low or too high.* In the event of torch maintenance with main power on. In this event all cuttingfunction are prevent

2.1 Safety devices signal

Led P-Tronic 40P

Green Led ON/OFF

Allarm when torch nozzle is loose

Alarm when over load, over current supply voltage outside limits

Green Led ON/OFF

Alarm when torch nozzle is loose

Allarm when over load, over current, supply voltage outside limits

3. Explanation of technical specificationEN 60974.1 The machine has been built according to this European standardsEN 60974.10N............ Serial number. Always indicate this for any request

Single phase static transformer rectifier frequency converter, inverter.

Three phase static transformer rectifier frequency converter, inverter.

Drooping characteristic.

Suitable for plasma cutting.

TORCH TYPE.. Type of torch that may be used with this machine.U0 ................... Secondary open-circuit voltage Peak value.X%................... Percentage duty cycle. The duty cycle expresses the percentage of 10 minutes for which the machine may work at a certain current I2 and voltage U2 without overheating.I2...................... Cutting current.U2.................... Secondary voltage at cutting current I2. This voltage in measured when cutting with the gas nozzle in contact with the work piece.If this distance increases, the cutting voltage also increases and the duty cycle X% may drop.U1.................... Main supply voltage1/3~50/60 Hz... Single phase 50/60 Hz power supply, treephase 50/60HzI1...................... Primary supply current at the corrispondind cutting current I2 and cutting voltage U2 .IP21S............... Housing protection rating.

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3.1 Technical specifications table

Technical data P-Tronic 40P P-Tronic 70 PTronic 100

Code V0042AA VOO82AA V0059AA

Main supply (-10%/+15%) VAC 1Ph x 230V 3Ph x 400V 3Ph x 400V

Frequency Hz 50/60 50/60 50/60

Main power (60%) KVA 6 / ED50% 11 16

Open current voltage V0 V 260 280 310

Current range I2 A 20 ÷ 40 20 ÷ 70 20 ÷ 100

Cutting current I2 (X%) A 40A + ED50% -------- ----------

Cutting current I2 (60%) A 36 70 100

Cutting current I2 (100%) A 25 55 75

Recommended cutting capc. mm 12 18 22

Maximum cutting capacity mm 20 25 30

Severence cutting capacity mm 30 35 40

Gas pressure (torch 6 m.). bar 4,5 ÷ 5 5,5 ÷ 6,0 5,5 ÷ 6,0

Insulation class F F F

Protection degree IP 21S 21S 23

Dimensions mm 310x180x480 360x350x630 610x340x680

Weight Kg 9 25 39

4. Start-up and useThe machine must be installed by qualified personnel. All connections must bemade in compliance with current safety standards and full observance of safety regulations.

4.1 Main supply connectionConnect the power cord A: the yellow-green cable wire must be connected to an efficient grounding socket on the system. The remaining wires must be connected to the power supply line by means of a switch placed as close as pos-sible to the cutting area, to allow it to be shut off quickly in case of emergency.The capacity of the cut-out switch or fuses installed in series with the switch must be equal to the current I1 absorbed by the machine. The absorbed current I1 may be determined by reading the technical specifications shown on the machine under the available supply voltage U1 . Any extension cords must be sized appropriately for the absorbed current I1.

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5. General descriptionThis apparatus is a constant direct current (DC) generator, designed to cut electro conductive materials (metals and alloys) by a plasma arc process. The plasma gas is generated by using compressed air.

5.1 Front panel description P-Tronic 40 model

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1 Output current knob: it sets the output cutting current

2 ON/OFF switch: it turns the apparatus on and off.

3 Manometer: it shows the air pressure (bar) during the cut – using the gas pressure

reducer knob, it must be positioned at 4,5 – 5,0 bars

4 Earth clamp socket

5 ON/OFF led: it lights up when machine is ON

6 Safety led : it lights up when the torch safety circuit is activated

7 Thermal and over-voltage led: it lights up in case of thermal problems or wrong volta

ge supply

8 Torch output

WARNING: the generator is equipped with a TER PT-80 plasma torch, cod. ZO132AA 6 mt long. This torch has to be considered as integral part of the generator and its functioning and safety are guaranteed only with the original torch. For any spare parts refer to the appendix list. The torch is equipped with a safety circuit which prevents any accidental contacts with conductive elements: the generator does not work if the safety circuit is activated.Switch always the machine OFF when working on the torch.

6. Optional kit - Air reducer P-Tronic 40The P-Tronic 40 generator is equipped with a manometer but the air pressure reg-ulation must be set with a pressure reducer that has to be connected externally.The optional kit “Pressure reducer P-Tronic 40” cod. Z0157AA consists in a pres-sure reducer and relevant fixing hanger.

6.1 Assembling of the optional Pressure reducer P-Tronic 40 kitProceed as shown in the pictures:

Step 1:Insert the hanger on the handle

Step 2:Rotate the hanger of about 90° until the closing “click”

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P-Tronic 40P

P-Tronic 40P

P-TRONIC 40P

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Step 4:The reducer has an “IN” nipple that has to be connected to the compressed air net and an “OUT” nipple: provide an 8x6 teflon tube of about 30 cm to link the out-put nipple “OUT” with the machine air in-put nipple positioned on the back of the machine.

Step 3:Put the hanger on the handle back side and fix the reducer using the proper ring nut

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IN nipple

Supply Cable

Air Input

Filter/Reducer OUT nipple

Teflon tube

E) Press the torch trigger: the pilot arc stricks, becoming cutting arc as soon as you will place the torch on the work piece. The P-TRONIC 40 generator does not work with high-frequency arc ignition: it uses the no HF technology with BACK STRIKING system. The torch can work only if the generator is connected to the com-pressed air plant

F) The pilot arc stops automatically after about 5 seconds if you do not place the torch on the work pieceG) Check the manometer value and adjust eventually the air pressureH) Once the cutting process is terminated release the torch trigger: the air flow will continue to allow the cooling down of the torch

Warning: never aim the plasma jet towards people or foreign objects !

6.2 Use of the equipement:

A) Connect the earth clamp cable to the work pieceB) Connect the machine to the power supply net and turn ON the power switch (position 2. page. 5); the ON/OFF led (position 5 page. 5) light onC) Check the air pressure on the manometer as indicated in the previous paragraphD) Set the current value with the knob (1st position fig. pag. 5) according to the work piece tickness

According to the cutting type and mode, the torch must be equipped with suitable spare parts. The P-Tronic 40 generator enables either the contact or stand-off cutting.If you have to make a precision cut on sheet metal and when the spacer (8) cannot be used, we recommand the Tip 0,9 (5) code Z0050AA. In case of spacer/stand off cutting, use the Tip 1,0 (6) code Z0051AA.

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P-Tronic 40P

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P-TRONIC 70

7. PLASMA P-TRONIC 70 General description This apparatus is a constant direct current (DC) generator, designed to cut electro conductive materials (metals and alloys) by a plasma arc process. The plasma gas is generated by using compressed air.7.1 InstallationThe machine needs to be supplied with clean and dry air. Set the air pressure at 5,5-6,0 bars and make sure it does not change during the cut; a bad and/or uncorrect air supply generates problems on the cutting quality and the torch might be damaged too.

1 Output current knob: it sets the output cutting current2 Manometer: it shows the air pressure (bar) during the cut3 Cutting mode selector: grating, standard stand off, gouging4 Earth clamp socket5 pressure regulator knob6 remote control socket7 torch connector 8 ON/OFF switch9 Monitor Led (see page 2)

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The generator can work in three different modes:

8. STANDARD STAND OFF – GRATING – GOUGING

SOLID CUT GOUGING APPLICATION

GRATING CUT

WARNING: the generator is equipped with a TER PT-80 plasma torch, cod Z0133AA 6 mt long. This torch has to be considered as integral part of the generator and its functioning and safety are guaranteed only with the origi-nal torch. For any spare parts refer to the appendix list. The torch is equipped with a safety circuit which prevents any accidental contacts with conductive elements: the generator does not work if the safety circuit is activated.Switch always the machine OFF when working on the torch.

P-Tronic 70

P-Tronic 70

P-Tronic 70

P-Tronic 70

P-Tronic 70

P-TRONIC 70

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In certain applications the contact cutting may be required even with currents over the 40A (ex. high cutting speed on thin metal sheet or on high ticks where a high cutting precision is required).In those applications , use the spare parts described in the picture:pos (9) Currents until 50A Tip diam 1,0 cod Z0145AApos (9) Currents until 70A Tip diam 1,1 cod Z0146AApos (9) Currents over 70A Tip diam 1,2 cod Z0147AApos 11 Use Shield cup body cod Z0089AApos 12 Use Shield cup hand cod Z0140AA

NOTE: the spare parts are the same even if a straight automatic torch is used

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8.1 Standard Stand OffThis is the typical and most commun cutting type; you can adjust the current from a minimum of 20A to a maximum of 70A. Once the cutting is terminated the arc strikes off and it can be reactivated pressing the torch trigger once again. Use always the spacer (8) unless you have particular precision needs as described in “GRATING” paragraph.Electrode (3) and gas diffuser (4) remain always the same for all applications and currents:pos (3) Electrode cod. Z0048AApos (4) Gas diffuser cod. Z0049AApos (7) Outer nozzle cod. Z0055AA

Chose tip size (5) for contact cutting without the spager (8) the current set must be lower than 40A. Pos (5) contact tip 0,9 cod: Z0050AAChoose the tip size (6) according to the used current. Consider that the cutting width is about twice as much the tip diameter:currents until 50A Tip diam 1,0 mm cod. Z0051AAcurrents from 50 up to 70A Tip diam 1,2mm cod. Z0053AA

8.2 GratingIn GRATING cut position, the minimum current stays at 20A and the maximum at 40A.When the arc moves from the solid to the grating open area, the generator re-turns automatically in pilot arc condition and the cutting arc starts again touch-ing a new solid area. We recommand the stand off spacer to improuve the spare parts life and the use of the tip (6) Currents until 30A cod: Z0087AA (diam 0,8)Currents until 40A cod: Z0051AA (diam 1,0)Consider that the cutting width is about twice as much the tip diameter. This position (grating) is suggested even for precision cuttings, on thin metal sheets (thickness less than 6 mm): use a tip for contact cuttig and spare parts as shown in position 5 of the picture.Take off the spacer (8) and use the Tip position (5) cod. Z0050AA (diam 0,9)

8.3 GougingIn GOUGING position you can remove material with a high efficiency; the cur-rent regulation from 20A up to 70A enables the increasing of the groove’s deep.The torch spare parts remains the same for each current regulation:pos 10 Tip gouging cod: Z0088AA pos 11Shield cup body cod: Z0089AApos 13 Shield cup hand cod: Z0090AA

P-Tronic 70 P-Tronic 70

P-Tronic 70

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9. Use of the equipement:

A) Connect the earth clamp cable to the work pieceB) Connect the machine to the power supply net and turn ON the power switch (8). The green led ON/OFF light on The yellow led lights up if the torch safety circuit is open The red led lights up in case of low pressure, wrong voltage supply, or thermic alarmC) With the selector (3), choose the cutting modeD) Check the air pressure on the manometer and adjust eventually by using the pressure reducer knob ( 5) at 5,5-6 bars. Make sure the pressure stays at the same level during cuttingE) Set the current value with the knob ( 1 ) according to the basic material ticknessF) Press the torch trigger: the pilot arc stricks, becoming cutting arc as

soon as you will place the torch on the work piece. P-TRONIC 70 generator does not work with high-frequency arc ignition: it uses the no HF technol-ogy with BACK STRIKING system. The torch can work only if the generator is connected to the

compressed air plant.G) The pilot arc stops automatically after about 5 seconds if you do not place the torch on the work pieceH) Once the cutting process is terminated release the torch trigger: the air flow will continue to allow the cooling down of the torch


PLASMA P-TRONIC 100

10. General description This apparatus is a constant direct current (DC) generator, designed to cut elec-tro conductive materials (metals and alloys) by a plasma arc process. The plas-ma gas is generated by using compressed air.10.1 InstallationThe machine needs to be supplied with clean and dry air. Set the air pressure at 5,5-6,0 bars and make sure it does not change during the cut; a bad and/or uncorrect air supply generates problems on the cutting quality and the torch might be damaged too.

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1 Output current knob: it sets the output cutting current2 Manometer: it shows the air pressure (bar) during the cut3 Cutting mode selector: grating, standard stand off, gouging4 Earth clamp socket5 pressure regulator knob6 remote control socket7 torch connector 8 ON/OFF switch9 Monitor Leds


P-Tronic 70

P-Tronic 100

P-Tronic 100

P-Tronic 100

P-Tronic 100

P-TRONIC 100

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WARNING: the generator is equipped with a TER PT-100 plasma torch, cod Z0042AA 6 mt long. This torch has to be considered as integral part of the generator and its functioning and safety are guaranteed only with the origi-nal torch. For any spare parts refer to the appendix list. The torch is equipped with a safety circuit which prevents any accidental contacts with conductive elements: the generator does not work if the safety circuit is activated.Switch always the machine OFF when working on the torch.

The generator can work in three different modes:

11. STANDARD STAND OFF – GRATING – GOUGING

SOLID CUT GOUGING APPLICATION

GRATING CUT

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P-Tronic 100

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11.1 Standard Stand Off in Solid CuttingThis is the typical and most commun cutting type; you can adjust the current from a minimum of 20A to a maximum of 100A. Once the cutting is terminated the arc strikes off and it can be reactivated pressing the torch trigger once again. Use always the spacer (11) unless you have particular precision needs as described in “GRATING” paragraph.The solid cutting can be performed in three modes:

A) Contact, precison cutting without using the spacerB) Standard stand off for a current up to 70AC) Standard stand off for a current higher than 70A

A) Contact precision cutting

Use Code 3 electrode Z0060AA 4 gas diffuser Z0061AA 6 cutting tip 0,9 Z0063AA 9 outer nozzle Z0070AA

P-Tronic 100

B) Standard stand off for current up to 70A

Use Code 3 electrode Z0060AA 4 gas diffuser Z0061AA 9 outer nozzle Z0070AA 11 double pointed spacer Z0072AA for current 40÷50 A7 tip cutting 1,0 Z0064AA for current 40÷50A 7 tip cutting 1,1 Z0065AA for current 50÷60A7 tip cutting 1,2 Z0066AA for current 60÷70A

C) Standard stand off for current 70A - 100A

Use Code 3 electrode Z0060AA 5 gas diffuser Z0062AA 10 outer nozzle Z0071AA11 double pointed spacer Z0072AA 8 tip cutting 1,4 Z0067AA for current 80÷90A 8 tip cutting 1,5 Z0068AA for current 100÷110A8 tip cutting 1,6 Z0069AA for current 110÷120A

Note: the current must be set less than 40A, it is suggested the grating set.

Note: the spare parts are the same if the straight automatic torch is used.

P-Tronic 100

P-Tronic 100P-Tronic 100

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11.3 GratingIn GRATING cut position, the minimum current stays at 20A and the maximum at 40A.When the arc moves from the solid to the grating open area, the generator returns automatically in pilot arc condition and the cutting arc starts again touching a new solid area. We recommand the stand off spacer to improuve the spare parts life and the use of the tip (6)

11.2 Standard Solid CuttingContact Cutting:in certain applications the contact cutting may be required even with current over 40A (ex.:high cutting speed on thin metal sheet or on high ticks where an high cutting precision is required). In those application use spare parts described in the picture.

Use for current 40÷70A code4 gas diffuser Z0061AA 15 outer nozzle Z0096AA16 shield cup Z0140AA12 Contact tip Ø 1,0 | for current 40÷55A Z0093AA12 Contact tip Ø 1,2 | for current 55÷70A Z0094AA

Use for current 70÷100A code5 gas diffuser Z0062AA15 outer nozzle Z0096AA17 shield cup Z0097AA13 contact tip Ø 1,5 | for current 100A Z0095AA

Use code4 gas diffuser Z0061AA 6 contact tip Ø 0,9 Z0063AA9 outer nozzle Z0070AA11 doubler pointer spacer Z0072AA

Consider that the cutting width is about twice as much the tip diameter. This position (grating) is suggested even for precision cuttings, on thin metal sheets (thickness less than 6 mm): take off the spacer 11 and use contact cutting.

P-Tronic 100

P-Tronic 100

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12. Use of the equipement:

A) Connect the earth clamp cable to the work pieceB) Connect the machine to the power supply net and turn ON the power switch (8). The green led ON/OFF light on The yellow led lights up if the torch safety circuit is open The red led lights up in case of low pressure, wrong voltage supply, or thermic alarmC) With the selector (3), choose the cutting modeD) Check the air pressure on the manometer and adjust eventually by using the pressure reducer knob ( 5) at 5,5-6 bars. Make sure the pressure stays at the same level during cuttingE) Set the current value with the knob ( 1 ) according to the basic material ticknessF) Press the torch trigger: the pilot arc stricks, becoming cutting arc as

soon as you will place the torch on the work piece. P-TRONIC 100 generator does not work with high-frequency arc ignition: it uses the no HF technology with BACK STRIKING system. The torch can work only if the generator is connected to the compressed air plant.

G) The pilot arc stops automatically after about 5 seconds if you do not place the torch on the work pieceH) Once the cutting process is terminated release the torch trigger: the air flow will continue to allow the cooling down of the torch


11.4 GougingIn GOUGING position you can remove material with a high efficiency; the current regulation from 20A up to 100A enables the increasing of the groove’s deep.

Use the following spares on the torch:Use code4 gas diffuser Z0061AA 14 tip gouging Z0092AA15 outer nozzle Z0096AA18 gouging shield cup Z0090AA

P-Tronic 100 P-Tronic 100

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POS. DESCRIPTION CODE

1 TER - 80 torch body Z0043AA

2 TER - 80 electrode Z0048AA

3 TER - 80 diffusor Z0049AA

4 TER - 80 tip cutting 1,0 Z0051AA

5 TER - 80 retaining cup Z0055AA

6 TER - 80 spacer 2 points Z0056AA

7 TER - 80 handle kit Z0046AA

8 TER - 80 direct 6 m. cable Z0085AA

13. TER - 80 direct (for p-tronic 40P)Complete torch cod. Z0132AA

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14. TER - 80 (for p-tronic 70)Complete torch cod. Z0133AA






5 TER - 80 retaining cup Z0055AA

6 TER - 80 spacer 2 points Z0056AA

8 TER - 80 6 m. cable Z0151AA


10 TER - 80 central adaptor kit Z0152AA

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5 TER - 100 outer nozzle Z0071AA

6 TER - 100 double pointed spacer Z0072AA


9 TER - 100 6 m. cable Z0151AA


15. TER - 100 (for p-tronic 100)Complete torch cod. Z0042AA

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1,5


1 TER - 100M torch body Z0141AA




5 TER - 100 outer nozzle Z0071AA

7 TER - 100 fiber glass positioning tube Z0142AA

8 TER - 100M 6 m. cable Z0151AA


16. TER - 100M Machanized applications complete torch cod. Z0098AA

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17. Spare Parts P-Tronic 40 P

Spare Parts P-Tronic 40 P Single-Phase

P-Tronic 40P

P-Tronic 40P

P-TRONIC 40P

1 knob R-37-231220-06-00 2 200A switch R-07-020000-13-00 S13 0÷10 BAR manometer plasma 40/70/100 R-37-110400-01-00 4 25 mm² dinse receptacle plasma 40/70/100 R-40-160710-05-00 OUT15 green led R-04-010700-19-00 LD16 yellow led R-04-010700-19-01 LD27 red led R-04-010700-20-00 LD38 torch strain relief R-41-H33-080-060 9 Top board Plasma 40 R-51-PM01-054-A-RL PCB310 Reed switch board R-51-PH04-087-B-RL 11 120 x 120 fan R-37-120112-01-00 FAN12 Middle Board Plasma 40 R-51-PD01-056-A-RL PCB413 EMC board Plasma 40 R-51-PH02-084-G-RL PCB114 Bottom Board Plasma 40 R-51-PZ01-056-A-RL PCB215 quick connector air three way R-24-030000-08-A0 16 Potenziometro plasma 40/70/100 R-01-040105-01-00 P117 Curve quik connector air R-24-031000-02-A0 18 Curve quik connector air R-24-031000-02-A0 19 gas valve R-37-140440-03-00 EV120 plastic housing complete

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18. ELECTRIC WIRING DIAGRAM

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P-Tronic 40P

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19. Spare Parts P-Tronic 70

Spare Parts P-Tronic 70

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P-Tronic 70

P-Tronic 70P-TRONIC 70

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Spare Parts P-Tronic 70 P-Tronic 70

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N° DESCRIPTION CODE1 Potenziometro plasma 40/70/100 R-01-040105-01-00 PT11 potentiometer knob plasma 70/100 R-37-231410-05-01 2 0÷10 BAR manometer plasma 40/70/100 R-37-110400-01-00 3 mode switch plasma 70/100 R-07-020000-05-00 S24 25 mm² dinse receptacle plasma 40/70/100 R-40-160710-05-00 OUT+5 pressure reducer plasma 70/100 N-14-020000-05-00 6 automatic application receptacle plasma 70/100 N-40-140120-01-00 X17 coaxial torch receptacle plasma 70/100 R-40-180000-02-00 X28 main switch plasma 70/100 N-07-020000-18-00 S19 green led R-04-010700-19-00 LD1

N°. DESCRIPTION CODE9 green led R-04-010700-19-00 LD19 yellox led R-04-010700-19-01 LD29 red led R-04-010700-20-00 LD310 Electrolytic capacitor board Plasma 70/100 R-51-PZ01-029-A-RL 11 control board P-TRONIC 70 R-51-PK01-064-B-RL PCB513 supply cable HRN07 4x4mm² 3.2m R-52-DYB10-0300511 14 fan N-37-120221-02-00 FAN15 air valve plasma 70/100 R-37-140250-01-01 EV217 input inductor R-03-020203-07-00 XL118 air valve plasma 70/100 R-37-140250-01-01 EV119 auxiliar board PLASMA 70 R-51-PH02-024-B-RL 20 Rectification module board Plasma 70/100 R-04-010401-00-00 P121 quick connector air R-24-031200-18-A0 22 auxiliar transformer R-03-010500-16-00 T223 EMC board Plasma 70 R-51-PH02-085-C-RL PCB124 input gas quik connector air R-24-031000-05-A0 25 control logic board Plasma 70 R-51-PK01-065-C-RL PCB426 driver board IGBT R-51-PK03-079-A-RL PCB327 Reed Switch board R-51-PH04-087-D-RL 28 Absorbing board A Plasma 70/100 R-51-PH02-033-A-RL 29 Absorbing board B Plasma 70/100 R-51-PH02-033-B PCBX PCBY30 pressure switch R-06-050000-04-00 S3

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20. ELECTRIC WIRING DIAGRAM P-Tronic 70

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Spare Parts P-Tronic 100

P-TRONIC 100

4

57

6

39

2

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N° DESCRIPTION CODE1 potentiometer knob plasma 70/100 R-37-231410-05-01 1 Potenziometro plasma 40/70/100 R-01-040105-01-00 P12 0÷10 BAR manometer plasma 40/70/100 R-37-110400-01-00 3 mode switch plasma 70/100 R-07-020000-05-00 S24 25 mm² dinse receptacle plasma 40/70/100 R-40-160710-05-00 5 pressure reducer plasma 70/100 N-14-020000-05-00 6 autom. application receptacle plasma 70/100 N-40-140120-01-00 X17 coaxial torch receptacle plasma 70/100 R-40-180000-02-00 X28 main switch plasma 70/100 N-07-020000-18-00 S19 green led R-04-010700-19-00 LD19 yellow led R-04-010700-19-01 LD29 red led R-04-010700-20-00 LD3

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2010

11 1213

14151617

18

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21 22

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P-TRONIC 100Spare Parts P-Tronic 100

N° DESCRIPTION CODE10 EMC Board R-51-PH02-085-B-RL PCB111 auxiliar transformer R-03-010500-16-00 T212 Logic control board R-51-PK01-065-A-RL PCB413 quik connector air R-24-032000-01-A0 14 main transformer R-52-UL-02-A-RL T115 main capacitor R-02-010300-07-00 C1-C216 input choke R-03-020203-02-A0 XL117 main transistor R-04-050100-02-00 q118 Rectification module board Plasma 70/100 R-04-010401-00-00 P119 fan N-37-120311-02-00 20 supply cable R-52-DYB10-0300511 21 Control board R-51-PK01-064-A-RL PCB5 - Absorbing board A Plasma 70/100 R-51-PH02-033-A-RL - Absorbing board B Plasma 70/100 R-51-PH02-033-B 22 IGBT driving board R-51-PK03-015-A-RL PCB323 3 Phase absorbing board R-51-PH02-024-A-RL 24 Electrolytic capacitor board plasma 70/100 R-51-PZ01-029-A-RL PCB225 air valve plasma 70/100 R-37-140250-01-01 EV226 air valve plasma 70/100 R-37-140250-01-01 EV127 reed choke R-03-020100-10-00 XL3 - hall probe R-06-010000-01-00 Hall1

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22. ELECTRIC WIRING DIAGRAM P-Tronic 100

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Ter srl Via Giacomo Leopardi, 13 - 36030 Caldogno (VI) ITALY • Ph: +39 0444 586440 - Fax: +39 0444 905764 • e-mail: [email protected]

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