p a r t four post/six post s mobile … · 2019-03-04 · y1 solenoid valve lifting, 24 v see...

PARTS

BREAKDOWN

PARTS

BREAKDOWN

HP415, HP615Four Post/Six Post

Mobile Column Lift

Date Installed _________________________________

Installed in Bay # ______________________________

Power Unit Serial # _____________________________

Power Unit Model # ____________________________

Lift Serial # ___________________________________

Lift Model # __________________________________

OWNERS RECORDComplete information

at right and keep ina safe place.

NOTE: For replacement parts -See your nearest Rotary Parts Distributor.PB22-3-1

Rev. L 04/24/2009

*PLP

1000

3

*IMPORTANT: When ordering parts or requesting service always give exact model and power unit serial number. Model number is shown on nameplate attached to air lock release valve. Power unit serial number is located on side of power unit.

LP10003© April 2009 by Rotary Lift. All rights reserved. CO7392

PANZITTA SALES & SERVICE 72 George Avenue

Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

www.panzittasales.com

pos. Description qty. Part number1 Column complete 11.1 Cover for hydraulic driving unit 1 HP13-431.2 Cover for roller switches 1 HP13-1052 Wheel jack complete 1 HP13-1062.1.1 Front steel wheel D125mm 2 HP13-472.1.2 Ball bearing 4 HP13-462.2.1 Rubber wheel D200mm 1 HP13-1072.2.2 Flat spring plate (brake) 1 HP13-1082.2.3 Spring 1 HP13-452.2.4 Axle ball bearing 1 HP13-1093 Carriage complete 1 Consult factory3.2 Axle for roller 4 HP13-1103.3 Roller with slide bearings 4 HP13-1113.4 Lateral slide bearings 4 HP13-1123.5 Switch cam 7 HP13-1134 Hydraulic lifting cylinder 1 See hydraulics5 Lock latch 1 HP13-1147 Housing for roller switches 1 HP13-508 Hydraulic power unit 1 See hydraulic9 Electrical control panel 1 See electric

MECHANICAL COMPONENTS

3.5

1.2

1

3

9

1.1

2.2.3

2.2.22.2.1

2.1.12.1.2

3.23.3

3.4

3.4

2

4

8

7

5


Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

www.panzittasales.com ..

pos. Description Part number1 Push button CONTROL ON,

control voltage ONHP13-79

2 Push button LIFTING HP13-813 Push button LOWERING HP13-814 Selection switch SINGLE /

COMMON operation modeHP13-80

5 EMERGENCY STOP, lockable HP13-786 Control LED lamp YELLOW,

synchronism cycle 1HP13-74

7 Control LED lamp BLUE, synchronism cycle 2

HP13-75

8 Control LED lamp GREEN, COMMON CYCLE

HP13-76

9 Control LED lamp GREEN, CONTROL ON

HP13-73

10 Control LED-lamp RED, on = single, off = common operation

HP13-77

11 Main disconnect switch, lockable HP13-2812 Socket housing HP13-1713 Master base board HGP01 HP13-6814 Slave base board EGP99 HP13-8515 Slave control board ERP96,

plugableHP13-30

16 Master control board HRP99-light, plugable

HP13-69

17 Control bridge board FEIN97BR HP13-7018 Fuse F7 on master control board HP13-5619 Control LED-lamp (green) on

master control board for fuse F7HP13-73

20 Fuse F8 on master control board HP13-57

21 Control LED-lamp (yellow) on master control board for fuse F8

HP13-74

22 Motor contactor K1M HP13-5223 Transformer T1, 208/230/460 V /

24 V DCFA7990

24 Fuse F2 for transformer, control currency

HP13-25

25 Fuse F3 for transformer, control currency

HP13-25

26 Fuse F4 for supply current See wiring27 Fuse F5 for supply current See wiring28 Fuse F6 for supply current See wiring29 Control box assm with cables See wiring30 Control supply cable – slave

column, 15 x 1.5 + 5 x 6 – 33ft with plug 16/3 poles

HP13-61

31 Power supply cable – master column, 4 x AWG10 –50W-50ft, rubber

HP13-83

32 Control cable – master column,8 x 1 – 33ft with plug 16 poles

HP13-84

M Cable 4 x 1.5 to electric motor HP13-120T1 Cable 3 x 1 to switch S1,

cycle 1 (yellow)HP13-121

T2 Cable 3 x 1 to switch S2, cycle 2 (blue)

HP13-122

Y1 Cable 2 x 1 to solenoid valve lifting

HP13-60

Y2 Cable 2 x 1 to solenoid valve lowering

HP13-60

Y3 Cable 2 x 1 to solenoid of mechanical locking device

HP13-123

ELECTRIC COMPONENTS

MASTER CONTROL PANEL

SLAVE CONTROL PANEL

s ~

0

~ M w ~

ro n V

a ~

~ D n ~ ~

~~ K

ro

a

~ n " n n

MASTER COLUMN WIRING DIAGRAM


Wilkes-Barre, PA 18705 570-822-6720 800-822-6720


480Y. bOHz. Jf'tt client nd

saved -mlh J x JSA LJ

Ll

01 hr

DISC •

,. " 10A at 108-265Y

6A at l60-460V

A1 KIM Q

A2

Ml

hydroullc puMp Y 208, 230, 5,9A T 460V, 3,4A

7 2'V

... rd

t r2 rJ

~ ~ LI L2

..... l,ro,n

blo<k

I I t · 7

I I

_j ' z LIL2 LJPC

60Hz, 1,4 k\J, 1,9HP, 1800 !/Min

do.rld:>h.>t

do.rld>h,1t

yt-llo• lgret,, ,·-- -- · - · (-)

MOtOf"

""•r-g.off B

cyclr I 10

cycll!' 2 11

a.It co,,"on lJ

po,- B ,,.,. C

gnd

Y1 24V

liftill

Y2 24V

towemi dbl

K111 F1 ,. tl

. s, cyc:.lr I

lS . ss c:yclt 2

0

spare re,note control Bltf9. orr

l•I ~

! i ~ 0 0 0

<l. <l. "" ""

:c w -., -., ,.._ '-

" '- "' 0 d .!. s, 0 s, ..

0 "-0 .,, b '- '- C ..,

8 0 C u 0 s, u ... .. .. ..

"' .., > .,, V, d ·;;: " -;;; .D C

0 0 0

S'11d•sl'lortM· S,(1.~ ifri1

Sll~c)'dti •..aclUl.l'IS S9--

s12--S'l2 d ,nrt~

atterC)'df 1

0 Masterbase board

HGPOl

1-"'""----C:: .. (-)

!-"'-=---<' s I><! ..

n;-1==--- c 6 1><1 ,, 11'7-'-"""----C'. 7 MO-tor

t-':-,'----- < 8 e>l"ler-g, off

µ;;.=----< 9 ( +) ~~~=======~ 10 cycl• I r ti cyc\r 2

~~~t=====:~ :~ :~lo.re::::: ULt~~t~~====~ 14 o & un 1ng r lS o• lower ing

--< po.Ir C

pos. description part-numberMaster control box assm with cables

HP13-41

HGP01 Master base circuit board HP13-68HRP99L Master control circuit board HP13-69ERP96 Slave control circuit board HP13-30FEIN97BR Bridge circuit board HP13-706LED LED circuit board HP13-71F1 Thermal overload switch inside

motorF2 Fuse transformer control voltage

M 2.5 AHP13-25

F3 Fuse transformer control voltage M 2.5 A

HP13-25

F4, 5, 6 Fuse – supply current, Amps. depending on voltage:208-230V: 10 Amps HP13-55460V: 6.3 Amps HP13-54

F7 Fuse on master control board M1.6 Amp.

HP13-56

F8 Fuse on master control board M6.3 Amp.

HP13-57

H1 LED lamp CONTROL ON, green HP13-73H2 LED lamp cycle 1, yellow HP13-74H3 LED lamp cycle 2, blue HP13-75H4 LED lamp common cycle, green HP13-76H5 LED lamp on=single, off=common

operation, red, blink.HP13-77

K1M Motor contactor HP13-52LED1 Solenoid voltage o.k. (green), on

master control boardHP13-73

LED2 Control voltage o.k. (yellow), on master control board

HP13-74

Q1 Main disconnect switch, lockable HP13-28S1 Emergency-stop, lockable HP13-78S2 Start, CONTROL ON HP13-79S3 Selection switch single / all HP13-80S4 Limit roller switch with cable

– cycle 1HP13-10

S5 Limit roller switch with cable – cycle 2

HP13-10

S7/S8 Push button Lifting/Lowering HP13-81T1 Transformer 208/230/460V / 24V FA7990V1 rectifier 24VDC HP13-82Y1 Solenoid valve Lifting , 24 V See hydraulicY2 Solenoid valve Lowering, 24 V See hydraulicY3 Solenoid for mechanical lock, 24 V HP13-9M Motor 208/230/460V/3Ph/60Hz/

1.9HP/1800rpm (included thermal overload switch)

HP13-40

Plug housing HP13-14Plug inset 16-poles HP13-15Plug inset 3-poles HP13-16Socket housing, with locking device

HP13-17

Socket inset 16-poles HP13-18Socket inset 3-poles HP13-19Small strain relief at box HP13-116Small strain relief at hood HP13-116Power cord strain relief at box HP13-117Adapter strain relief (PG29-PG36) HP13-119Large strain relief at box slave column (PG36)

HP13-118

Small cable reducer (PG29-PG13.5)

HP13-128

Cable thread adapter for box HP13-129


Wilkes-Barre, PA 18705 570-822-6720 800-822-6720


SLAVE COLUMN WIRING DIAGRAM


Wilkes-Barre, PA 18705 570-822-6720 800-822-6720


gnd l 1 l2 l3

motor current

control current

K1M

f 4, f5, f 6 IOA nt 2O8-26:;V 6A <> t 36O-46OV

" 14

U V W i l08-im i i [ I

M1 i... .-f

hydro.ulic pur1p Y 208, 230, 5, 9A T 460V, 3,4A

: ________ l1 _ l l _ ll_ :

: J60-46()V 0-0-0 : 0 0 0 : ________ t1 _12_ ll_

60Hz, 1,4 k\J, 1,9HP, 1800 I/Min

( -) 4 C><I • s C><I 'I' 6 l"lotor 7 eMerg. of'f 8 (+) 9 cycle l 10 c ycle 2 11 15•15•

AWG1& start cycle 12 Gll COMMOn 13 0 & lifting 14 O 'I' lowuing 15 operQtlon 16

Y3 spare locking device

1

8

1)

11

12

13 14

1'.i

input

30 31

27 28

slavebase board EGP 99

0

--D C7'

a.. Ci<: .....,

"Cl I.... ro 0

..0

0 ~ C 0 '-' (lJ

> ro vi

0

l l S'l1 d • S12 ct , sha-tr\Jl- stg-t IVl-alter cyde 1 afler rytle 2

tn11)1d L 1

via L2 L3

output

S1 Tai

off 01

YO emerg.

D2 ...,

D3 rt

04 II S7 ..I..• 4

OS rs

or y,

gn

br

wh

br ' (-)

IXJ . gn ~ IXJ 'I' ye 1 riotor

gr 8 pk eMerg. of'f

bl , (+)

rd 1) cycle I 11 cycle 2

bl< 12 start cycle vlo 13 otl COt'll'IOn

wh

" 0 A llftln9 br

1'.i 0 Y lowering

S3 T;: silg(e '6 oppro.tlon

2◄V Y1

24V Y2

Slave control box assm with cables HP13-42EGP99 Slave base circuit board HP13-85ERP96 Slave control circuit board HP13-306LED00 LED-circuit board HP13-86F4, 5, 6 Fuse – supply current, Amps. depending on voltage:

208-230V: 10 Amps HP13-55460V: 6.3 Amps HP13-54

F1 Thermal overload relays inside motorH2 LED lamp cycle 1, yellow HP13-74H3 LED lamp cycle 2, blue HP13-75H5 LED lamp, on=single, off=common operation, red, blink. HP13-77K1M Motor contactor HP13-52S1 Emergency stop HP13-78S4 Limit roller switch with cable – cycle 1 HP13-10S5 Limit roller switch with cable – cycle 2 HP13-10S7/S8 Push button Lifting/Lowering HP13-81Y1 Solenoid valve Lifting, 24 V See hydraulicY2 Solenoid valve Lowering, 24 V See hydraulicY3 Solenoid for mechanical lock, 24 V HP13-9M Motor 208/230/460V/3Ph/60Hz

included thermal overload switch HP13-40Plug housing HP13-14Plug inset 16-poles HP13-15Plug inset 3-poles HP13-16Socket housing, with locking device HP13-17Socket inset 16-poles HP13-18Socket inset 3-poles HP13-19Large strain relief at box HP13-118Large strain relief at hood HP13-118Adaptor, Strain relief HP13-119


Wilkes-Barre, PA 18705 570-822-6720 800-822-6720


HYDRAULIC CIRCUIT DIAGRAM

pos. description part-number1.0 Lifting cylinder, pin retained HP13-48

Lifting cylinder, cup retained HP13-661.2 Hydraulic tubing HP13-871.4 Bleeding screw of lifting cylinder HP13-882.0 Valve housing HP13-892.0 Motor 208/230/460V/3Ph/60Hz See electric2.2 Gear pump HP13-902.2.1 Clutch for gear pump HP13-912.2.2 Clutch motor HP13-922.2.3 Dog clutch HP13-932.3 Oil filter HP13-942.4.1 Oil tank HP13-952.4.2 Cover for oil tank HP13-962.4.3 Cork seal HP13-972.5 Oil drain screw HP13-982.6 Dip stick HP13-992.7 Pressure relief valve, 240 bar HP13-1002.8 2/2-way-solenoid valve 24 V = NO

lifting valveHP13-59

2.9 2/2-way-solenoid valve 24 V = NC lowering valve

HP13-58

2.10 Regulation valve SB05H for lowering HP13-1012.11 Emergency lowering screw M8 x 30 HP13-1022.11.1 Lock nut M10 at emergency lowering

screw HP13-103

2.11.2 Ball D 6.5 mm HP13-1042.13 Test connection HP13-115

© Rotary®, Printed in U.S.A., All RightsReserved. Unless otherwise indicated, ROTARY, DOVER and all other trademarks are property of Dover Corporation and its affiliates.

Rotary World Headquarters2700 Lanier DriveMadison, IN 47250, USAwww.rotarylift.com

North America Contact Information Tech. Support: p 800.445.5438 f 800.578.5438 e [email protected] Sales: p 800.640.5438 f 800.578.5438 e [email protected]

World Wide Contact InformationWorld Headquarters/USA: 1.812.273.1622Canada: 1.905.812.9920European Headquarters/Germany: +49.771.9233.0United Kingdom: +44.178.747.7711Australasia: +60.3.7660.0285Latin America / Caribbean: +54.3488.431.608Middle East / Northern Africa: +49.771.9233.0


Wilkes-Barre, PA 18705 570-822-6720 800-822-6720


2.1

1.13

2.10 1.2

2.11

2.8

2.0

25

t4

2.10

2.9

2.7

2.2 2.1

2.3

2.,

2.5

1.0

1.2 1.13

20

·-·-~2.11

2.8

2.6

~ ~

p a r t four post/six post s mobile … · 2019-03-04 · y1 solenoid valve lifting, 24 v see...

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