“IP Management @ Universities” Istanbul, April 14 to 15, 2011 Albert Long Hall, BOGAZICI UNIVERSITY

Ozan Nalcıoğlu, Manager – Powertrain Calibration and ControlsYiğit Üngören, Assn. Manager – Calibration Methodologies

& University Partnership Experiences

Transit & Transit Connect

On site dock for export

320,000 vehicles capacity

Best Ford Powertrain Plant worldwide since 2005 (*)

Ozan NalcıoğluYiğit Üngören

Kocaeli – Gölcük Factory

İnönü Factory

Manufacturing Locations

Best Ford Assembly Plant in Europe since 2002(*)

Heavy Duty Truck, engine and transmission

Capacity

10,000 Heavy Duty Trucks

55,000 Powertrains

Engineering Locations

Located in Ford Otosan Kocaeli Vehicle Plant

Current office capacity: 330 desks

Dyno facilities, design studio, PD Workshop

Kocaeli

Located in TUBITAK MAM-TEKSEB Technopark

Current office capacity: 620 desks

No internal test facility

Close to TUBITAK facilities, i.e. Hybrid Excellence Centre, Material Labs, Energy Institue, Metrology Labs, Information Tech.

Gebze

Ozan NalcıoğluYiğit Üngören

550565

464

307303299

227205

850

0

100

200

300

400

500

600

700

800

900

1.000

2002 2003 2004 2005 2006 2007 2008 2009 2010

Number of R&D Engineer

Ozan NalcıoğluYiğit Üngören

Puma I5 EU4 The Puma I5 EU4 The FIRSTFIRST Engine Developed by Engine Developed by Ford Otosan for Ford Ford Otosan for Ford Motor CompanyMotor Company

Transit Connect NA, The FIRST Transit Connect NA, The FIRST and ONLY Vehicle Project in and ONLY Vehicle Project in Turkey for USA MarketTurkey for USA Market

Ozan NalcıoğluYiğit Üngören

Some of our firsts ...

Transit/Tourneo Connect

Transit

Cargo

All licence, design and engineering rights are shared with Ford Motor Co.

Kocaeli Plant is the PVT center

Manufacturing under licence

Engineering services provided

All licence, design and engineering rights (IP) belong to Otosan

Inonu Plant is the PVT center

Ozan NalcıoğluYiğit Üngören

Production Line

European Union European Union Environmental Environmental

ProgramProgram2007 - 20082007 - 2008

Winner in Product CategoryWinner in Product Category

First Turkish Hybrid Commercial VehicleFirst Turkish Hybrid Commercial Vehicle

FOHEV II-8th Technology AwardFOHEV II-8th Technology Award

Winner in Product CategoryWinner in Product Category

Partners: FORD, TUBITAK, ITU, OTAM

Hybrid Transit R&D Project

The FIRST The FIRST Turkish Hybrid Commercial Vehicle R&D Project- FOHEV ITurkish Hybrid Commercial Vehicle R&D Project- FOHEV I

FOHEV IFOHEV I FOHEV IIFOHEV II

Ozan NalcıoğluYiğit Üngören

4 times 4 times less Foreign Cosultancyless Foreign Cosultancy

6 times6 times more National University Consultancy more National University Consultancy

27,3

17,5

12,7

8,36,9

0,8 1,1 1,3

4,1 4,8

0

5

10

15

20

25

30

TIDEB 980232V227 PROJECT

TIDEB 990043NHDD PROJECT

TIDEB 3040169PUMA I5

PROJECT

TEYDEB 3052729L PROJECT

TEYDEB 3070478NA PROJECT

%

Yurtdışı Danışmanlık Yurtiçi Üniversite Hizmet AlımıForeign Service Procurement Domestic-University Service Procurement

Foreign/Domestic Consultancy

Ozan NalcıoğluYiğit Üngören

Partners

• The main aim of this project is developing performance of a 12,5 lt vehicle with a 9 lt vehicle via using hybrid electric configuration.

Hybrid Cargo Projects

9.0L + Hybrid

Start/Stop √

Regen Braking √

Parallel

Hybrid

E-Assist √

Charging √

E-DriveE-Traction √

ICE off √ Ozan NalcıoğluYiğit Üngören

News headlines ...

Ozan NalcıoğluYiğit Üngören

Electric motor development for Hybrid Vehicles

Battery development

Electronic Control Unit development for Hybrid vehicles

PartnersPartnersPartnersPartners

PartnersPartnersPartnersPartners

PartnersPartnersPartnersPartners

Some other research and development activities

Ozan NalcıoğluYiğit Üngören

Target

1 1

10

15

8

38 39

50

57

0

10

20

30

40

50

60

2002 2003 2004 2005 2006 2007 2008 2009 2010

NU

MB

ER

Patent Patent : 219

Scientific Works

Ozan NalcıoğluYiğit Üngören

Patents on Hybrid Transit Patents on Hybrid Transit

Patent Applications:Patent Applications:1. İçten Yanmalı Motor ve Elektrik Motorundan Oluşan Bir Hibrid Araç Konsepti2. Ayrı Aks Tahrikli Ağır Hizmet Hibrid Araç Konsepti3. Yüksek Verimli ve Çevreci Bir Hibrit Araç Kontrol Algoritması4. Hibrid Araçlar İçin Elektrik Motoruna Kombine Şanzıman5. Hibrid Araç Rejeneratif ve Dinamik Fren Dağılım Özellikli Frenleme Sistemi6. Motor Durdurmaya İzin Veren Kavrama Kontrol Sistemi7. İçten Yanmalı Motor ve Üç Elektrik Motorlu Bir Hibrid Araç Konsepti 8. İçten Yanmalı ve Elektrikli Motora Sahip Ağır Hizmet Hibrid Araç Konsepti9. İçten Yanmalı Motor Otomatik Açma Kapatma Sistemine Yardımcı Darbesiz Kavrama

Kapatma Sistemi10. İçten Yanmalı Motor Elektronik Kontrol Biriminin Kontrolü ile Darbesiz Kavrama Kapatma

Sistemi11. Hibrid Elektrikli Araç Elektronik Kontrol Ünite Dizaynı12. Otomatik Kavrama Açma Kapatma Sistemi13. Yük Hücresi Dayanım Limitini Ortadan Kaldıran Bağlama Aparatı 14. Denetleyicilerin Kendi Kendilerini Kapatabilmeleri İcin Bir Ara Devre15. Pnomatik Enerji Depolama Ve Tahrik Sistemine Sahip Bir Hibrid Araç

Ozan NalcıoğluYiğit Üngören

Scientific Publications:Scientific Publications:

1. Modeling and Control of a Four Wheel Drive Parallel Hybrid Electric Vehicle, IEEE 06 Conference on Control Applications November, 2006, Munich

2. Simulation Program and Controller Development for a 4WD Parallel HEV , Workshop on Hybrid and Solar Vehicles, November 5-6, 2006, Salerno

3. FOHEV – Ford Otosan Hybrid Electric Vehicle Prototype, ICAT 2006 International Conference on Automotive Technologies, November 17, 2006, Istanbul

4. Design and Prototype Development of a Split Drive Hybrid Electric Vehicle, EET-2007 2nd European Ele-Drive Transportation Conference, May 30-June 1, 2007 Brussels

5. Performance and Fuel Economy Analysis for Hybridization of a Heavy Truck, EET-2007 2nd European Ele-Drive Transportation Conference, May 30-June 1, 2007 Brussels

6. Ford Otosan Hybrid Electric Vehicle – FOHEV, EET-2007 2nd European Ele-Drive Transportation Conference, May 30-June 1, 2007 Brussels

7. Upgrading Heavy Duty Truck Performance and Fuel Economy through Hybridization, IEEE IV’07 Intelligent Vehicles Symposium, June 13-15, 2007 Istanbul

8. A Hybrid Configuration to Combine Parallel and Series Hybrid Drivelines, EET-2008 3rd European Ele-Drive Transportation Conference, March 11-13, Geneva

9. A Control Algorithm for a Parallel/Series Type Hybrid Driveline, EET-2008 3rd European Ele-Drive Transportation Conference, March 11-13, Geneva

10. Electronic and Safety Structural Design of a Hybrid Electric Vehicle, ICVES 2008, 22-24 Sept. 2008 Ohio11. Energy Recuperation in Electrically Driven Road Vehicles through Regenerative Braking, AVEC 2008 6-9

October 2008 Kobe, Japan

Scientific Publications on Hybrid Transit Scientific Publications on Hybrid Transit

Ozan NalcıoğluYiğit Üngören

Scientific Publications:Scientific Publications:

12. Regenerative Braking Algorithm for Energy Efficiency Enhancement of a Front and Rear Wheel Drive Parallel Hybrid Electric Commercial Van, COMVEC08 Commercial Vehicles Conference 2008, 7-9 October 2008 Illinois, USA

13. Maximizing Overall Efficiency Strategy (MOES) for Power Split Control of a Series-Parallel Hybrid Electric Vehicle, COMVEC08 Commercial Vehicles Conference, 7-9 October 2008 Illinois

14. Development of a Hybrid Electric Heavy Duty Truck, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul

15. FOHEV II - The Ford Otosan Hybrid Electric Research Prototype Vehicle, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul

16. NiMH Battery Pack for HEV, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul

17. Design & Prototyping of Hybrid Electric Vehicle Electronic Control Unit, ICAT 2008 International Conference on Automotive Technologies, 13-14 November 2008 Istanbul

18. Electric Control Unit Design for Hybrid Electric Vehicles TOK08, 13-15 November 2008, Istanbul 19. A New Parallel/Series HEV Powertrain Low Carbon Vehicles, 21-23 May 2009, London 20. Design and Implementation of a Series-Parallel Light Commercial Hybrid Electric Vehicle, EVS 24, 13-

16 May 2009, Stavanger, Norway21. The Ford Otosan Hybrid Cargo Prototype Vehicle, IC-EpsMsO, 8-11 July 2009, Athens

Ozan NalcıoğluYiğit Üngören

Scientific Publications on Hybrid TransitScientific Publications on Hybrid Transit (cont’d)