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  • Pneumatech Medical Gas Solutions Email: [email protected] www.p-mgs.com The right is reserved to change this technical specification without prior notice

    Technical Datasheet81

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    DescriptionThe Pneumatech MGS modular Oxyplant system shall provide medical quality oxygen into the hospital pipeline system, deliv-ered at a pressure of 400 kPa (4 bar) gauge.

    The system shall use Atlas Copco compressors, dryer and filters, galvanised steel air receiver, PSA oxygen generator and steel oxygen receiver. The generator shall include a graphic LCD con-troller and oxygen sensor/analyser.

    OperationAll components shall be self-controlled, no central controller is required. The compressor shall run to maintain pressure in the air receiver with a typical set pressure of 700 kPa (7 bar) gauge. The generator shall be run in a way to maintain pressure in the oxygen receiver at 400 kPa (4 bar) gauge, or up to a maximum pressure of 500 kPa (5 bar) gauge with an oxygen purity of 93%. The controller shall provide functionality to easily adjust the oxy-gen purity level up to 95%.

    In cases using dual independent production lines (according to ISO 10083) the system will work with the following logic:

    One generation line shall be determined as duty and the other shall in turn be set up as a back-up. It is recommended to switch between the lines once a week to ensure each generator is run. The system shall be pressure controlled. Each line has a differ-ent set pressure. The duty line has a start pressure of 430 kPa (4.3 bar) gauge and the reserve line at a fixed pressure of 400 kPa (4 bar) gauge. If the duty line is shut-down or fails the main line pressure will fall. When the reserve set pressure is reached (400 kPa, 4 bar) the reserve line will come on-line to maintain working line pressure.

    Pressure shall be measured in the oxygen buffer tank. When the pressure depletes it reaches the start set point and the genera-tor starts producing oxygen. When the pressure stop set-point is reached the generator shall go in stand-by mode.

    The oxygen generator shall automatically stop if the oxygen level falls below the set purity level (e.g. >92% as standard). In this case the reserve line will come on-line due to the pressure falling to 400 kPa (4 bar) gauge.

    The compressors shall run on their own pressure band and shall operate independently to the oxygen generators. As soon as the pressure in the tank reaches its set point (e.g. 700 kPa, 7 bar) the compressor shall go into unload/stop mode.

    In the case of generator failure a general alarm fault shall be trig-gered at 91% (adjustable). If the oxygen quality falls lower than 90% the generator shall stop and the reserve generator will start production of oxygen due to depletion of line pressure to 400 kPa (4 bar) gauge.

    Oxygen Generator Systems

    Oxygen GeneratorThe oxyplant generator shall incorporate pressure swing absorp-tion (PSA) technology and supplied as a plug and play compo-nent for simple installation on site, including oxygen monitoring, service indications and relevant alarms.

    Non return valves shall be included to avoid back flow from the outlet of the generator. The vessels shall include chemically produced zeolite to adsorb specific types of molecules, such as water vapour or nitrogen.

    The oxyplant generator shall include an oxygen sensor and analyser for continuous, online measurement of oxygen purity and shall be provided with a calibration report delivered with every unit. The sensor shall be insulated by solenoid valves during standstill to provide longer sensor lifetime. An inlet pres-sure regulator shall be included to reduce the inlet pressure to a maximum working pressure of 650 kPa (6.5 bar ) gauge.

    The oxygen purity produced shall be between 90-95% with a compressed air inlet quality in accordance with ISO 8573-1 clause 1-4-1 and an air outlet quality in accordance with ISO 8573-1 clause 1-2-1.

    Control SystemThe oxyplant T4 control system shall provide an intelligent human machine interface including a real-time clock for recording op-erational parameters in the event log. The central control system shall include a BMS connection for a general fault condition.

  • Pneumatech Medical Gas Solutions Email: [email protected] www.p-mgs.com The right is reserved to change this technical specification without prior notice

    Technical Datasheet81

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    Specifications Supply voltage: 115-230V 50/60Hz (oxygen generator) Power consumption: 200W max (oxygen generator) CSA/UL approval available Protection degree: IP54 (Nema 3S) Operation at a maximum ambient temperature of 45C. Compressor 750 kPa (7.5 bar) gauge including EFF1 (CE MEP) rated TEFC, IP55 class F electric motors. Incorporating maintenance-free greased for life bearings. Dryer 3C PDP at 45C Air receivers DIRECTIVE 97/23/EC, supplied with relevant test certificates. Oxygen vessel of steel construction and approved according to Fluid Group 1 PSA oxygen modules are able to produce oxygen compliant with the United States Pharmacopeia (USP) monograph for Oxygen 93 or the European Pharmacopeia (EurPh) mono graph for Oxygen 93. Both standards were created expressly to permit the use of PSA produced oxygen.

    ClassificationOxyplant system is designed to ISO10083 standards and air quality to the European Pharmacopoeia monograph.

    Features Pre-piped, factory tested and certified 91%, 93% or 95% oxygen purity Zeolite providing infinite lifetime (if the dryers and filters are properly serviced) Valves degreased for oxygen use are provided with an oxygen certificate, delivered with every unit Pressure controlled no central controller for simple operation Silencer on exhaust to reduce noise levels Touch screen controller on generator with 4 high-definition display Zirconia oxygen sensor included on generator for long life and low maintenance Atlas Copcos premium GA oil flooded rotary screw compressor Atlas Copcos FX refrigerated dryer module Atlas Copco DD+ and PD+ high efficiency filters Accessories

    Options Advanced T5 controller including E-mail and SMS event notification for additional convenience. Graphical log for analogue values and user friendly touch screen 6 high-definition colour display

    High pressure booster System using oil free, high pressure pistons compressors shall be provided suitable for the on site filling of 15,000 kPa (150 bar) gauge or 20,000 kPa (200 bar) gauge oxygen cylinders. Compressors shall operate on an inlet pressure auto-cycling system (auto start/stop).

    Filling Ramp for on site cylinder filling consisting of a high pressure bar with individual isolation valves at each cylinder connection. The cylinders shall be protected from over pressurising by a safety pressure relief valve and shall include a pressure gauge. The filling ramp shall be tested up to 30,000 kPa (300 bar) gauge and shall be supplied complete with test certificate (cylinders are NOT included).

    Purge Control. An additional purge line to ensure that only the appropriate level of oxygen quality is supplied to the hospital distribution pipeline.

    Dew Point and Flow Monitoring. The dryer shall be able to incorporate a dew point sensor with an accuracy of 10C in the range -20 to -800C atmospheric dew point and 4-20mA analogue output. The PDP sensor shall ensure the air to the generator inlet is suitable in order to safeguard the generator from high moisture content.

  • Pneumatech Medical Gas Solutions Email: [email protected] www.p-mgs.com The right is reserved to change this technical specification without prior notice

    Technical Datasheet81

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    Typical Layout - Schematic

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  • Pneumatech Medical Gas Solutions Email: [email protected] www.p-mgs.com The right is reserved to change this technical specification without prior notice

    Technical Datasheet81

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    Typical Simplex Installation Typical Duplex Installation

    1 Compressor 6 Purity measurement line

    2 Refrigerant dryer 7 Ball valve

    3 Filters DD-PD-QD 8 Oxygen tank

    4 Air receiver 9 Pressure regulator

    5 Oxygen generator 10 Dust filter

    1 Compressor 6 Purity measurement line

    2 Refrigerant dryer 7 Ball valve

    3 Filters DD-PD-QD 8 Oxygen tank

    4 Air receiver 9 Pressure regulator

    5 Oxygen generator 10 Dust filter

    11 Non-return valve

  • Pneumatech Medical Gas Solutions Email: [email protected] www.p-mgs.com The right is reserved to change this technical specification without prior notice

    Technical Datasheet81

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    Typical Duplex Installation With Booster And Filling Ramp

    1 Compressor 8 Oxygen tank

    2 Refrigerant dryer 9 Pressure regulator

    3 Filters DD-PD-QD 10 Dust filter

    4 Air receiver 11 Non-return valve

    5 Oxygen generator 12 High pressure booster

    6 Purity measurement line 13 Pressure switch

    7 Ball valve 14 Filling station

  • Pneumatech Medical Gas Solutions Email: [email protected] www.p-mgs.com The right is reserved to change this technical specification without prior notice

    Technical Datasheet81

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    Typical Simplex Containerised Installation With Booster And Filling Ramp

    OXYGEN FILLING STATION WITH 6 OUTLETS113 T5 CONTROL BOX112 FUSE BOX111 RIX 4V4 AL BOOSTER110 PARKER TGA108 FILTER19 FILTER REGULATOR18 OXYGEN RECEIVER17 EXHAUST PIPE (SILENCER)16 OGP35 GENERATOR15 AIR RECEIVER14 DD-PD-QD130+ FILTER SET 13 FX17 DRYER12 GA30+ COMPRESSOR11

    CommentsNameQtyPos

    Drawn by Reviewed by Approved by - date Scale

    VersionDrawing no.

    Title

    Paper size

    Gazcon A/SOldvej 1A - DK 3540 LyngePhone5 44 99 69 00Fax +45 44 99 69 03 A3

    SS

    CONTAINERIZED O35 OXYGEN GENERATOR

    1:20

    Pos Amount Description Weight Dimensions (LxWxH)

    1 2 3 4 5 6 7 8 9

    A

    10

    B

    C

    D

    E

    F

    G

    agreed by us this document

    may constitute a contractual

    obligation on our part.

    Only to the extent expressly

    transmitted or communicated to any other party

    property and must not be copied, reproduced,

    or used for purposes not expressly perm

    itted by us.

    This document and its contents are our exclusive

    Note:All measurements to be verified at time of installation.

    1

    2

    3

    4

    5

    7

    8

    9

    10

    11

    6

    12

    2438

    2352

    6058

    863

    863

    5897

    24217644941023650

    8018503501420500

    276

    1800

    800

    780

    1020 96

    893

    R1176

    2730

    2630

    2430

    2172

    1560

    910

    1800

    2350

    457

    37

    450

    50

    500

    50

    250

    13

    1 Compressor 8 Filter Regulator

    2 Refrigerant dryer 9 TGA108 Filter

    3 Filters DD-PD-QD 10 High pressure booster

    4 Air receiver 11 Fuse Box

    5 Oxygen generator 12 Controller

    6 Exhaust Pipe (Silencer)13 Oxygen Filling

    Station

    7 Oxygen tank

    OXYGEN FILLING STATION WITH 6 OUTLETS113 T5 CONTROL BOX112 FUSE BOX111 RIX 4V4 AL BOOSTER110 PARKER TGA108 FILTER19 FILTER REGULATOR18 OXYGEN RECEIVER17 EXHAUST PIPE (SILENCER)16 OGP35 GENERATOR15 AIR RECEIVER14 DD-PD-QD130+ FILTER SET 13 FX17 DRYER12 GA30+ COMPRESSOR11

    CommentsNameQtyPos

    Drawn by Reviewed by Approved by - date Scale

    VersionDrawing no.

    Title

    Paper size

    Gazcon A/SOldvej 1A - DK 3540 LyngePhone5 44 99 69 00Fax +45 44 99 69 03 A3

    SS

    CONTAINERIZED O35 OXYGEN GENERATOR

    1:20

    Pos Amount Description Weight Dimensions (LxWxH)

    1 2 3 4 5 6 7 8 9

    A

    10

    B

    C

    D

    E

    F

    G

    agreed by us this document

    may constitute a contractual

    obligation on our part.

    Only to the extent expressly

    transmitted or communicated to any other party

    property and must not be copied, reproduced,

    or used for purposes not expressly perm

    itted by us.

    This document and its contents are our exclusive

    Note:All measurements to be verified at time of installation.

    1

    2

    3

    4

    5

    7

    8

    9

    10

    11

    6

    12

    2438

    2352

    6058

    863

    863

    5897

    24217644941023650

    8018503501420500

    276

    1800

    800

    780

    1020 96

    893

    R1176

    2730

    2630

    2430

    2172

    1560

    910

    1800

    2350

    457

    37

    450

    50

    500

    50

    250

    13

    OXYGEN FILLING STATION WITH 6 OUTLETS113 T5 CONTROL BOX112 FUSE BOX111 RIX 4V4 AL BOOSTER110 PARKER TGA108 FILTER19 FILTER REGULATOR18 OXYGEN RECEIVER17 EXHAUST PIPE (SILENCER)16 OGP35 GENERATOR15 AIR RECEIVER14 DD-PD-QD130+ FILTER SET 13 FX17 DRYER12 GA30+ COMPRESSOR11

    CommentsNameQtyPos

    Drawn by Reviewed by Approved by - date Scale

    VersionDrawing no.

    Title

    Paper size

    Gazcon A/SOldvej 1A - DK 3540 LyngePhone5 44 99 69 00Fax +45 44 99 69 03 A3

    SS

    CONTAINERIZED O35 OXYGEN GENERATOR

    1:20

    Pos Amount Description Weight Dimensions (LxWxH)

    1 2 3 4 5 6 7 8 9

    A

    10

    B

    C

    D

    E

    F

    G

    agreed by us this document

    may constitute a contractual

    obligation on our part.

    Only to the extent expressly

    transmitted or communicated to any other party

    property and must not be copied, reproduced,

    or used for purposes not expressly perm

    itted by us.

    This document and its contents are our exclusive

    Note:All measurements to be verified at time of installation.

    1

    2

    3

    4

    5

    7

    8

    9

    10

    11

    6

    12

    2438

    2352

    6058

    863

    863

    5897

    24217644941023650

    8018503501420500

    276

    1800

    800

    780

    1020 96

    893

    R1176

    2730

    2630

    2430

    2172

    1560

    910

    1800

    2350

    457

    37

    450

    50

    500

    50

    250

    13