owner’s manual - tinken · ebu33110 read this manual carefully before operating this vehicle....

DIC183

BN4-F8199-70

YX70EPN1G

OWNER’S MANUAL

READ THIS MANUAL CAREFULLY!It contains important safety information.

EBU33110

Read this manual carefully before operating this vehicle. This manual should stay with this ve-hicle if it is sold.

UBN470E0.book Page 1 Thursday, May 21, 2015 1:00 PM

EBU31040

INTRODUCTIONEBU32920

Congratulations on your purchase of the Yamaha YX70EPN1G. It represents the result of manyyears of Yamaha experience in the production of fine sporting, touring, and pace-setting racingvehicles. With the purchase of this Yamaha, you can now appreciate the high degree of crafts-manship and reliability that have made Yamaha a leader in these fields.This manual will provide you with a good basic understanding of the features and operation ofthis vehicle. It also includes basic maintenance and inspection procedures. If you have any ques-tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.

WARNINGEWB03490

Please read this manual carefully before operating this vehicle. Do not attempt to operatethis vehicle until you have attained adequate knowledge of its controls and operating fea-tures. Regular inspections and careful maintenance, along with good operating techni-ques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle.


EBU31080

IMPORTANT MANUAL INFORMATIONEBU31070

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-OUS INJURY OR DEATH.Particularly important information is distinguished in this manual by the following notations:

* Product and specifications are subject to change without notice.

This is the safety alert symbol. It is used to alert you to poten-tial personal injury hazards. Obey all safety messages that fol-low this symbol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clear-er.

WARNING

NOTICE

TIP


EBU31090

IMPORTANT NOTE ABOUT USEEBU33120

This vehicle is designed and manufactured for off-road use only. Use on public streets,roads, or highways is not only illegal in most areas, it also increases the risk of an acci-dent involving other vehicles. This vehicle does not meet federal motor vehicle safetystandards for on-road use.

Check the laws and regulations in force before choosing where to operate this vehicle.It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.

This vehicle complies with almost all provinces off-highway noise level and spark arrest-er laws and regulations.

EBU33130

YX70EPN1GOWNER’S MANUAL

©2015 by Yamaha Motor Co., Ltd.1st edition, April 2015

All rights reserved.Any reprinting or unauthorized use without the written permission of

Yamaha Motor Co., Ltd. is expressly prohibited.

Printed in U.S.A.


EBU31120

CONTENTS

LOCATION OF THE WARNING AND SPECIFICATION LABELS .......................1-1

SAFETY INFORMATION .........................2-1

DESCRIPTION.........................................3-1Left view ...............................................3-1Right view.............................................3-2Controls and instruments.....................3-3

INSTRUMENT AND CONTROL FUNCTIONS............................................4-1

Main switch ..........................................4-1Indicator lights and warning lights .......4-2Multi-function meter unit ......................4-6Light switch ........................................4-10On-Command drive knob “2WD/4WD/DIFF LOCK” ..................4-11

Accelerator pedal ...............................4-12Brake pedal ........................................4-12Parking brake lever.............................4-13

Drive select lever ................................ 4-14Fuel tank cap...................................... 4-14Doors.................................................. 4-15Seats .................................................. 4-15Adjusting the driver seat position....... 4-16Seat belts ........................................... 4-17Glove compartment ........................... 4-17Storage compartments ...................... 4-18Cup holders........................................ 4-19Cargo bed .......................................... 4-20Adjusting the front shock absorber assemblies ....................................... 4-22

Adjusting the rear shock absorber assemblies ....................................... 4-27

Trailer hitch bracket and receiver....... 4-32Auxiliary DC jack ................................ 4-32

FOR YOUR SAFETY – PRE-OPERATION CHECKS.................... 5-1

Front and rear brakes........................... 5-3Fuel....................................................... 5-3Engine oil.............................................. 5-5Coolant................................................. 5-6


Final gear oil .........................................5-6Differential gear oil................................5-7Accelerator pedal .................................5-7Seat belts .............................................5-7Passenger handhold ............................5-8Steering ................................................5-8Fittings and fasteners...........................5-8Instruments, lights and switches..........5-8Control cables ......................................5-8Tires......................................................5-8

OPERATION............................................6-1Engine break-in ....................................6-1Starting the engine ...............................6-2Drive select lever operation and reverse driving ....................................6-3

On-Command drive knob.....................6-5Parking .................................................6-7Loading.................................................6-7

BASIC GUIDE FOR SAFE USE ..............7-1KNOW YOUR VEHICLE........................7-1

LEARNING TO OPERATE YOUR VEHICLE ...........................................7-12

PERIODIC MAINTENANCE AND ADJUSTMENT.........................................8-1

Owner’s manual and tool kit .................8-2Periodic maintenance chart for the emission control system .....................8-4

General maintenance and lubrication chart....................................................8-6

Hood ...................................................8-10Panels .................................................8-11Engine oil and oil filter cartridge .........8-14Final gear oil .......................................8-20Differential gear oil ..............................8-22Coolant ...............................................8-24Axle boots...........................................8-29Spark plug inspection.........................8-30Cleaning the air filter element .............8-32Cleaning the air filter case/air duct check hose........................................8-35

V-belt case drain plug.........................8-36Cleaning the spark arrester ................8-36


Valve clearance ..................................8-38Brakes ................................................8-38Checking the front and rear brake pads..................................................8-38

Checking the brake fluid level ............8-39Brake fluid replacement .....................8-40Checking the brake pedal ..................8-40Parking brake .....................................8-41Brake light switch adjustment ............8-41Cable inspection and lubrication........8-42Brake pedal and accelerator pedal lubrication.........................................8-42

Checking the stabilizer bushes ..........8-43Rear knuckle upper and lower pivot lubrication (left and right)..................8-43

Steering shaft lubrication ...................8-44Wheel removal....................................8-44Tire replacement ................................8-45Wheel installation ...............................8-46Battery................................................8-46Jump-starting .....................................8-50Fuse replacement...............................8-51Replacing a headlight bulb.................8-54

Headlight beam adjustment ...............8-56Tail/brake light bulb replacement .......8-57Troubleshooting..................................8-57Troubleshooting charts.......................8-59

CLEANING AND STORAGE ....................9-1Cleaning................................................9-1Storage .................................................9-2

SPECIFICATIONS..................................10-1

CONSUMER INFORMATION ................11-1Identification number records.............11-1YAMAHA SIDE BY SIDE OFF-ROAD VEHICLE WARRANTY POLICY ........11-4

INDEX ....................................................12-1


1-1

1

EBU31130

LOCATION OF THE WARNING AND SPECIFICATION LABELS

31,2 4,5,6 7 8 789 10

24 2223

151617

14 13

11 1112

1918

21

20

1111


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EBU31140

Read and understand all of the labels on your vehicle. They contain important information for safeand proper operation of your vehicle.Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, areplacement label is available from your Yamaha dealer.

2625 27 28 29


1-3

1•C

MV

SS

• CANADA • NSVA

C•

TRANSPORT

506

YAMAHA 1XD-K7761-00

WARNING

Any part of your body (arms, legs,or head) outside of the vehicle can be crushed by the cage/frame.

If you think or feel that the vehiclemay tip or roll, brace your feet on the floor or footrests,and keep your hands on the steering wheel or handhold.Never hold cage.

Do not try to stop a vehicle tipover using your arm or leg.

1

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1-4

1

YAMAHA 2MB-F1568-10

AVERTISSEMENT

PILOTE DEPILOTE DEMOINS DEMOINS DE

1616

PILOTE DEMOINS DE

16

Lire le Manuel du propriétaire. Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route.

Suivre toutes les directives et tous les avertissements.

L’utilisation négligente d’un véhicule hors route peut causer de graves blessures, voire la mort.

Les roulades ont déjà causé des blessures graves et la mort, même sur terrain plat et sans obstacles.

Utilisation vigilante du véhiculeFaire sa part pour prévenir les blessures :

Ne pas permettre la conduite acrobatique ou imprudente.•S’assurer que le conducteur est âgé d’au moins 16 ans et qu’il est titulaire d’un permis de conduire valide.

•

Ne permettre à personne de conduire le véhicule ou d’y prendre place après avoir consommé alcool ou drogues.

•

Ne pas permettre la conduite du véhicule sur les chemins publics (à moins que les véhicules hors route y soient autorisés) – les collisions avec voitures et camions arrivent en un clin d’œil.

•

Ne pas dépasser le nombre de places disponibles : 1 passager.•

Être préparéAttacher la ceinture de sécurité.•Porter un casque homologué, une protection pour les yeux et une tenue de protection.•Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu’il est en position assise, son dos contre le dossier du siège.

•

Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurspieds reposent à plat sur le plancher et qu’ils sont assis le dos contre le dossier du siège.

•

Demeurer entièrement dans l’habitacle du véhicule.•

Conduire de façon responsablePrévenir la perte de contrôle ou les roulades :

Éviter les manœuvres subites, glissements latéraux, dérapages, queues de poisson et zigzags; ne jamais tenter d’acrobaties.

•

Ralentir avant d’entamer un virage.•Éviter d’accélérer brusquement dans les virages, même à partir de l’arrêt.

•

Être prêt pour pentes, terrains inhospitaliers, ornières, aspérités du terrain et autres facteurs réduisant la traction. Éviter les surfaces asphaltées.

•

Ne pas conduire sur le flanc des pentes.•Ne permettre à personne de prendre place dans la caisse de chargement.•

Être prévoyant, être prêtSi une roulade ou un capotage semble imminent, réduire le risque de blessures :

Agripper fermement le volant ou la poignée de maintien et se préparer à encaisser le choc.•Ne mettre aucune partie du corps hors du véhicule, pour quelque raison que ce soit.•

YAMAHA 1XD-K8483-00

WARNINGDo not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold.

WARNINGFuel vapors can be a fire or explosion hazard. To avoid injury or death, never store fuel or flammable liquids in this storage compartment.

Storage should not exceed 13.5 lbs (6.4 kg)2MB-F151F-00

AVERTISSEMENT

La charge ne doit pas exéder 6.4 kg (13.5 lbs).

Les vapeurs d’essence peuvent provoquer un icendieou une explosion.Afin d’éviter tout risque de blessure corporelle, voiremortelle, ne jamais stocker de carburant ni de liquideinflammable dans ce compartiment de rangement.

2MB-F151F-10

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YAMAHA 2MB-F4897-00

WARNING

• Load or trailer may affect handling and stability.

• Do not exceed the maximum load ratings for the

cargo bed , trailer tongue, or vehicle.

• When loaded with cargo or towing a trailer:

• Reduce speed and allow more room to stop.

• Turn gradually and slowly.

• Avoid hills and rough terrain.

• Secure cargo so that it will not shift - a loose load

could change handling unexpectedly or be thrown

forward and strike occupants.

• Keep weight in the cargo bed centered side to side and

as low as possible. Top-heavy loads increase the risk of a

rollover.

• Do not tow or pull objects from any point other than

the trailer hitch bracket or winch (if installed).

• Read Owner’s Manual before loading, towing, or pulling

objects.

Improper use of cargo bed or

cage/frame can result

in severe injury or

death from loss of

control, overturn or

other accidents.

Maximum Load in Cargo Bed: 300 lbs (136 kg)

Maximum Vehicle Load: 721 lbs (327 kg)

Never carry

passengers

in cargo bed.

YAMAHA MOTEUR DU CANADA LTÉE.480 Gordon Baker Road, Toronto (Ontario) M2H 3B4, Canada

1XD-F4162-10

Le toit d’origine de ca véhicule est conforme aux normes de l’OSHA des États-Unis et ISO 3471 por les structures de protection au retoumement (ROPS).m=700 kg pour ISO 3471

YAMAHA 1XD-K8483-10

AVERTISSEMENTNe pas appuyer les mains ni les bras sur la portière ou sur le coussin de l’épaule. Afin de prévenir lesblessures, garder mains et bras dans l’habitacle etagripper le volant ou la poignée de maintien.

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1-6

1 WARNING

AVERTISSEMENT

This unit contains high pressure nitrogen gas. Mishandling can cause explosion.

Read owner’s manual for instructions. Do not incinerate, puncture or open.

Cette unité contient de l’azote à haute pression. Une mauvaise manipulation peut entraîner d’explosion.

Voir le manuel d’utilisateur pour les instructions. Ne pas brûler ni perforer ni ouvrir.

1HP-F2259-11

YAMAHA 1XD-K7761-10

AVERTISSEMENT

Toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection.

Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poignée de maintien. Ne jamais agripper l’arceau de protection.

Ne jamais tenter d’empê cher un capotage à l’aide du bras ou de la jambe.

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1

YAMAHA 2MB-F1696-20

AVERTISSEMENT• Une pression de gonflage incorrecte des pneus ou la

surcharge du véhicule risquent de provoquer une perte de contrô le ou un capotage, entraînant des blessures, voire la mort.

• Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal; le pneu risque de se déjanter.

• CHARGE DU VÉHICULE : de 0 kg (0 lbs) à 327 kg (721 lbs)

Recommandation: AVANT: ARRIÈRE:

Minimum: AVANT: ARRIÈRE:

(11 psi)(11 psi)(10 psi) (10 psi)

75 kPa75 kPa70 kPa70 kPa

* La charge du véhicule comprend le poids du conducteur, du passager, des accessoires, de l’équipement et (le cas échéant) du timon. Ne pas dépasser la charge maximale du véhicule.

Poids nominal brut du véhicule (PNBV) : 975 kg (2150 lbs) maximum, y compris le poids du véhicule, du conducteur, du passager, des accessoires, de l’équipement, et (le cas échéant) du timon.

PRESSION DE SERVICE DES PNEUS : Régler les pneus à froid.

YAMAHA 2MB-F1696-10

WARNING• Improper tire pressure or overloading this vehicle may

cause severe injury or death from loss of control orrollover.

• Never set or allow tire pressure to be below the minimum. Tire may dislodge from rim.

• VEHICLE LOAD of 0 kg (0 lb) ~ 327 kg (721 lbs)

Recommended: FRONT: REAR:

Minimum: FRONT: REAR:

75 kPa 75 kPa70 kPa 70 kPa

(11 psi)(11 psi)(10 psi)(10 psi)

* Vehicle load is weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight. Do not exceed maximum vehicle load.

Gross Vehicle Weight Rating: 975 kg (2150 lbs) maximum including vehicle, weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight.

OPERATING TIRE PRESSURE: With tires cold, set as follows.

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1 YAMAHA certifies this ROV complies with the American National Standard for Recreational Off-Highway Vehicles, ANSI/ROHVA-1-2011 Standard.Date of manufacture **/**

1XD-F4161-00

YAMAHA certifie que ce véhicule hors route est conforme à la norme ANSI/ROHVA-1-2011 de l’ANSI, intitulée American National Standard for Recreational Off-Highway Vehicles.Date de fabrication **/**

1XD-F4161-10

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YAMAHA MOTOR CANADA LTD.480 Gordon Baker Road, Toronto,Ontario M2H 3B4, Canada

1XD-F4162-00

The original-equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requirements for rollover protection structuresm=700Kg for ISO3471

YAMAHA 2MB-F4897-10

AVERTISSEMENT

Charge maximale dans la caisse : 136 kg (300 lbs) Charge maximale du véhicule : 327 kg (721 lbs)

Une charge ou une remorque peut nuire à la maniabilité et à l’équilibre du véhicule.

Lors du transport d’une charge ou lors du remorquage :

Lire le Manuel du propriétaire avant de charger le véhicule, de tirer ou de remorquer une charge.

– Ne pas dépasser la limite de charge nominale pour la caisse de chargement, le timon et le véhicule.

– Réduire la vitesse et prévoir une distance de freinage accrue.– Négocier les virages progressivement et lentement.– Éviter les pentes et les terrains accidentés.

– Arrimer solidement toute charge – un article mal arrimé pourrait nuire soudainement à la maniabilité ou être projeté vers l’avant et heurter un occupant.– Répartir le poids de la charge de façon équilibrée et le plus bas possible dans la caisse; une charge mal équilibrée augmente le risque de capotage.– Ne tirer ni ne remorquer aucun objet d’un point autre que la fixation du timon ou le treuil (le cas échéant).

Le mauvais usage de la caisse de chargement ou de l’arceau de protection peut provoquer de graves blessures ou la mort par suite d’une perte de contrôle, d’un capotage ou d’un accident quelconque.

Aucun passager dans la caisse de chargement

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1

YAMAHA 1XD-K7762-00

WARNING

Any part of your body (arms, legs,or head) outside of the vehicle can be crushed by the cage/frame.

If you think or feel that the vehiclemay tip or roll, brace your feet on the floor or footrests,and keep your hands on the steering wheel or handhold.Never hold cage.

Do not try to stop a vehicle tipover using your arm or leg.

YAMAHA 1XD-K7762-10

AVERTISSEMENT

Toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection.

Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poignée de maintien. Ne jamais agripper l’arceau de protection.

Ne jamais tenter d’empê cher un capotage à l’aide du bras ou de la jambe.

YAMAHA 1XD-F151K-10

AVERTISSEMENTLe chargement ou le tirage incorrects d’une remorqueou d’un objet peut modifier lamaniabilité et l’équilibre, etrisque de provoquer uncapotage ou autre accident.Attacher solidement lechargement afin del’immobiliser.

•

Ne jamais dépasser le poids enflèche de 490 N(50 kgf)/110 lbfdu dispositif d’attelage.

•

Ne pas remorquer unecharge totale de plus de6664 N(680 kgf)/1500 lbf(remorque plus chargement).

•

N’attacher charge ou remorquequ’au support de fixationd’attelage.

•

Lire le manuel du propriétaireavant de charger le véhicule etde remorquer ou tirer une charge.

•

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1

YAMAHA 5UG-F151J-00

MAX 7.3 INCH(185MM)

YAMAHA 1XD-F151K-00

WARNING

Improperly loading a trailer or pulling an object canaffect handling, stability, andrisk of overturn or otheraccidents.• Secure load to prevent it

from shifting.• Never load more than 490 N

(50 kgf)/110 lbf tongueweight on towing bracket.

• Do not tow more than6664 N(680 kgf)/1500 lbfrolling weight (trailer pluscargo).

• Tow or pull only from hitchbracket.

• Read Owner’s Manualbefore loading, towing, orpulling objects.

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1 Head to Toe Safety Checklist

YAMAHA 1XD-F1558-00

Head Helmet and eye protection.Body Seatbelt and protective clothing.Hands Inside vehicle and holding the

handhold or steering wheel.Feet On floor or footrests,

ready to brace, and door closed.

YAMAHA 2MB-F1568-00

WARNING

DRIVERDRIVERUNDERUNDER

1616

DRIVERUNDER

16

Improper Use of Off-Highway Vehic le Can Cause Severe In jury or Death

Read Owner’s ManualRead Tips Guide for the Recreat ional Off-Highway Vehic le Dr iver

Fol low Al l Instruct ion and Warnings

Be Prepared

Dr ive Respons ib ly

I f you th ink o r fee l the veh ic le may t ip o r ro l l , reduce your r i sk to in ju r y :

Pay A t ten t ion and P lan Ahead

Do no t a l low care less o r reck less d r i v ing .Do your par t to p reven t in ju r ies :Requ i re Proper Use o f Your Veh ic le

Rollovers have causedsevere injuries and death,even on flat, open areas.

S tay comp le te ly ins ide the veh ic le .•

Passenger mus t be able to reach the handho ld wh i le keep ing fee t f l a t on f l oo r and s i t t i ng upr igh t w i th back aga ins t sea t .

•

Dr i ve r mus t be able to comfor tably reach a l l con t ro ls wh i le s i t t i ng upr igh t w i th back aga ins t sea t .

•Wear an approved he lmet , eye p ro tec t ion and p ro tec t i ve gear.•Fas ten sea t be l t s .•

Do no t a l low anyone to r ide in the ca rgo bed .•Avo id s ide h i l l i ng ( r id ing ac ross s lopes) .•

P lan fo r h i l l s , rough te r ra in , r u ts , and o ther changes in t rac t ion and te r ra in . Avo id paved sur faces.

•Avo id hard acce le ra t ion when tu r n ing , even f rom a s top.•S low down be fo re en te r ing a tu r n .•

Avo id abr up t maneuvers, s ideways s l id ing , sk idd ing , o r f i sh ta i l i ng , and never do donu ts .

•Avo id loss o f con t ro l and ro l lovers :

Do no t pu t any par t o f your body ou ts ide o f the veh ic le fo r any reason .

•

Keep a f i r m gr ip on the s teer ing whee l o r handho ld and b race yourse l f .

•

Do no t exceed sea t ing capac i t y : 1 passenger.•

Do no t a l low opera t ion on publ i c roads (un less des igna ted fo r o f f -h ighway veh ic le access) — co l l i s ions w i th ca rs and t r ucks can occur.

•

Do no t le t peop le d r i ve o r r ide a f te r us ing a lcoho l o r d r ugs.

•

Make sure opera to rs a re 16 o r o lder w i th va l id d r i ve r ’s l i cense.

••

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1

1XD-F8446-00

Be PreparedAd jus t , lock and never remove handho ld .A lways use handho ld , Never ho ld cage.A lways wear seatbe l t and he lmet .

1XD-F8446-10

Toujours prévoir l’imprévu. Régler et verrouiller la poignée de maintien; ne jamais la retirer. Toujours agripper la poignée de maintien, non l’arceau de protection. Toujours porter la ceinture de sécurité et un casque approprié.

Liste de vérification de sécurité intégrale

YAMAHA 1XD-F1558-10

Tête Casque et protection des yeuxCorps Ceinture de sécurité et vêtements de protectionMains À l’intérieur du véhicule, tenantla

poignée de maintien ou le volant.Pieds Sur le plancher ou les repose-pieds, prêts à

encaisser le choc; portière fermée.

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EBU31150

SAFETY INFORMATIONSAFETY INFORMATION

EBU33431

Be a responsible ownerAs the vehicle’s owner, you are responsible for the safe and proper operation of your YamahaWolverine. While understanding all parts of this manual are important for vehicle ownership, besure to read this chapter and the instructions in Chapter 7 before operating your YamahaWolverine. Also use these two chapters and the labels on the vehicle to instruct new operatorsand passengers. Do not allow anyone else to operate your vehicle or ride as a passenger if youare unsure that he/she is willing and able to follow these instructions.

Get to know your vehicleThis off-road vehicle will handle and maneuver differently from cars, ATVs, go-carts, golf-carsand grounds-keeping vehicles. Follow these instructions to reduce your risk of an accident andto reduce the risk of serious injury or death in the event of an accident.


2-2

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Before you operate your Yamaha WolverinePrepare yourself and your passenger:

• This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li-cense.

• This vehicle is designed to carry the driver and one passenger. Never carry passengers inthe cargo bed.

• Both driver and passenger should wear seat belts properly.• Both driver and passenger must be able to put both feet flat on the floorboard while seated

upright with their backs against the backrests. Passenger must be able to reach and holdthe passenger handhold within the cage/frame.

• Both driver and passenger should wear an approved motorcycle helmet that fits properly.Both driver and passenger should also wear eye protection (goggles or a face shield), gloves,over-the-ankle boots, long-sleeved shirt or jacket, and long pants.

DRIVER

UNDER

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• Do not drive or ride as passenger after using drugs or alcohol.

Prepare your vehiclePerform the pre-operation checks each time you use the vehicle to make sure it is in safe oper-ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of anaccident or equipment damage. See page 5-1 for a list of pre-operation checks.

Prepare your load or trailerCarrying loads, towing a trailer, or pulling objects can affect handling, stability, and cause the riskof overturns or other accidents.Read Chapter 6 before loading, towing, or pulling objects.Do not overload the vehicle or trailer. Refer to label in cargo bed for cargo bed load limit. Refer

to label next to hitch for tongue weight and trailer load limits.Keep weight in the cargo bed centered side to side, and as low and as far forward as possible.Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be

thrown forward and strike occupants.

While using your Yamaha WolverineKeep your body completely inside the vehicle at all times. Keep both hands on the steering

wheel. Be sure the passenger is seated, belted, and holding onto the passenger handhold.Close doors before driving. Any part of your body (arms, legs, and head) outside the vehiclecan be struck by objects your vehicle is passing or crushed by the vehicle cage/frame in a roll-over accident.

Watch for branches, brush, or other hazards that could enter the vehicle.


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2

Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control,including rollovers. The Wolverine has higher ground clearance and other features to handlerugged terrain, and, as a result, can overturn in situations where some other vehicles may not.

Avoid rollovers:• Use care when turning:

• Turning the steering wheel too far or too fast can result in a rollover.• Avoid sideways sliding, skidding, or fishtailing, and never do donuts.• Slow down before entering a turn and avoid hard braking in a turn.• When making tight turns from a stop or at slow speeds, avoid sudden or hard acceleration.

• Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, driveslowly and turn downhill immediately if you feel the vehicle may tip.

• Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. Thisvehicle is designed for off-road use only.


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2

If you think or feel that the vehicle may tip or roll, keep your body completely inside the protec-tive structure of the vehicle:• Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the

steering wheel or passenger handhold.• Do not put your hands or feet outside of the vehicle for any reason. Your arm or leg could be

crushed.• Do not try to stop a vehicle tipover using your arm or leg.

Do not operate this vehicle on any public street, road, or highway, even if dirt or gravel.Do not operate the vehicle in fast-flowing water or water deeper than 37 cm (15 in). If you must

cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, largerocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can leadto loss of control or overturn. To reduce your risk of drowning or other injuries, use care whencrossing through water.

When loaded with cargo or towing a trailer:• Reduce speed, operate in low gear only, and allow more room to stop.• Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines.• Load trailer properly and use extra care when towing or pulling.

Do not tow or pull objects from any part of the vehicle other than the trailer hitch bracket orwinch (if installed).

Avoid carbon monoxide poisoningAll engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide cancause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.


2-6

2

Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do notsee or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and youcan quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxidecan linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symp-toms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MED-ICAL TREATMENT.Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open win-

dows and doors, carbon monoxide can rapidly reach dangerous levels.Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or

carports.Do not run engine outdoors where engine exhaust can be drawn into a building through open-

ings such as windows and doors.

Genuine Yamaha AccessoriesChoosing accessories for your Wolverine is an important decision. Genuine Yamaha Accesso-ries, which are available only from a Yamaha dealer, have been designed, tested, and approvedby Yamaha for use on your Wolverine.Many companies with no connection to Yamaha manufacture parts and accessories or offer oth-er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that theseaftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend theuse of accessories not sold by Yamaha or modifications not specifically recommended byYamaha, even if sold and installed by a Yamaha dealer.


2-7

2

Aftermarket parts, accessories, and modificationsWhile you may find aftermarket products similar in design and quality to genuine Yamaha Acces-sories, recognize that some aftermarket accessories or modifications are not suitable becauseof potential safety hazards to you or others. Installing aftermarket products or having other mod-ifications performed to your Wolverine that change any of the vehicle’s design or operation char-acteristics can put you and others at greater risk of serious injury or death. You are responsiblefor injuries related to changes in the vehicle.

Aftermarket tires and rimsThe tires and rims that came with your Wolverine were designed to match the performance ca-pabilities and to provide the best combination of handling, braking, and comfort. Other tires,rims, sizes, and combinations may not be appropriate. Refer to page 8-45 for tire specificationsand more information on replacing your tires.


3-1

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EBU31170

DESCRIPTIONEBU31180

Left view

1 3 86 7

91012 11

42 5

1. Front shock absorber assembly2. Radiator cap3. Brake fluid reservoir4. Air filter5. Shoulder bolster6. Driver seat belt7. Cargo bed8. Tail/brake light9. Rear shock absorber assembly10.Spark plug

11.Driver seat12.Door


3-2

3

EBU31190

Right view

10 9411 8

3 4 5,61 72

1. Spark arrester2. Passenger seat belt3. Engine oil dipstick4. Storage compartment5. Battery6. Fuses7. Headlight8. Coolant reservoir9. Passenger seat10.Fuel tank cap11.Oil filter cartridge


3-3

3

EBU31200

Controls and instruments

The vehicle you have purchased may differ slightly from those shown in the figures of this man-ual.

15 14

2 3 4 5,6 7

13 1112

81 109

1. Light switch2. On-Command drive knob3. Steering wheel4. Main switch5. Helmet indicator light6. Seat belt indicator light7. Multi-function meter unit8. Auxiliary DC jack

9. Passenger handhold10.Glove compartment11.Storage compartment12.Drive select lever13.Parking brake lever14.Accelerator pedal15.Brake pedal


4-1

4

EBU31211

INSTRUMENT AND CONTROL FUNCTIONS

EBU31220

Main switch

Functions of the respective switch positionsare as follows:

EBU31230

“ ” (on):All electrical circuits are supplied with power.The key cannot be removed.

TIPThe helmet indicator light comes on and stayson while the key is turned to “ ” (on).

EBU31240

“ ” (off):All electrical circuits are switched off. The keycan be removed.

EBU31250

“ ” (start):The electric starter is engaged by turning andholding the key in this position. Release thekey when the engine starts.

1. Main switch2. “ ” (off)3. “ ” (on)4. “ ” (start)

1

23

4


4-2

4

EBU31260

Indicator lights and warning lights

EBU31270

Low-range indicator light “L”This indicator light comes on when the driveselect lever is in the “L” position.

EBU31280

High-range indicator light “H”This indicator light comes on when the driveselect lever is in the “H” position.

1. On-Command differential gear lock indicator light “DIFF. LOCK”

2. Low-range indicator light “L”3. High-range indicator light “H”4. Neutral indicator light “N”5. Reverse indicator light “R”6. Parking brake indicator light “ ”7. On-Command four-wheel-drive/differential gear lock

indicator “ ”/“ ”8. Engine trouble warning light “ ”9. Coolant temperature warning light “ ”10.Electric Power Steering warning light “EPS”

3

5

6

4

2

17

8

109

1. Helmet indicator light “ ”2. Seat belt indicator light “ ”

2

1


4-3

4

EBU31290

Neutral indicator light “N”This indicator light comes on when the driveselect lever is in the “N” position.

EBU31300

Reverse indicator light “R”This indicator light comes on when the driveselect lever is in the “R” position.

EBU31310

Parking brake indicator light “ ”This indicator light comes on when the park-ing brake is applied.

EBU31320

On-Command four-wheel-drive indicator “ ”, On-Command differential gear lock indicator “ ” and indicator light “DIFF. LOCK”The On-Command four-wheel-driveindicator “ ” comes on when the On-Com-mand drive knob “2WD/4WD/DIFF LOCK” isset to the “4WD” position.

The On-Command differential gear lockindicator “ ” and the On-Command differen-tial gear lock indicator light “DIFF. LOCK”come on when the On-Command drive knob“2WD/4WD/DIFF LOCK” is set to the “DIFFLOCK” position.

TIPDue to the synchronizing mechanism in the

differential gear case, the four-wheel-driveindicator may not come on until the vehiclestarts moving.

When the On-Command drive knob“2WD/4WD/DIFF LOCK” is set to “DIFFLOCK” or “4WD”, the indicator “ ” and theindicator light “DIFF. LOCK” will flash untilthe differential gear is completely locked orunlocked. If the indicator and the indicatorlight continue to flash, the differential is notcompletely locked or unlocked. In thiscase, start moving to allow time for the dif-ferential to lock or unlock.


4-4

4

EBU31330

Coolant temperature warning light “ ”If the coolant temperature reaches a specificlevel, this light comes on to warn that thecoolant temperature is too hot. If the lightcomes on during operation, stop the engineas soon as it is safe to do so and allow the en-gine to cool down for about 10 minutes. (Seepage 8-60.)The electrical circuit of the warning light canbe checked by turning the key to “ ” (on). Ifthe warning light does not come on initiallywhen the key is turned to “ ” (on), or if thewarning light remains on, have a Yamahadealer check the electrical circuit.

NOTICEECB02040

The engine may overheat if the vehicle isoverloaded. If this happens, reduce theload to specification.

After restarting, make sure that thewarning light is out. Continuous usewhile this warning light is on may causedamage to the engine.

EBU31340

Engine trouble warning light “ ”This warning light comes on or flashes if aproblem is detected in the electrical circuitmonitoring the engine. When this occurs,have a Yamaha dealer check the self-diagno-sis system. (See page 4-10 for an explanationof the self-diagnosis device.)The electrical circuit of the warning light canbe checked by turning the key to “ ” (on). Ifthe warning light does not come on initiallywhen the key is turned to “ ” (on), or if thewarning light remains on, have a Yamahadealer check the electrical circuit.


4-5

4

EBU33040

Electric Power Steering warning light “EPS”This warning light comes on when the key isturned to “ ” (on), and then goes off oncethe engine is started. If the warning light re-mains on or comes on after the engine isstarted, the EPS system may not be workingcorrectly. When this occurs, have a Yamahadealer check the EPS system.The electrical circuit of the warning light canbe checked by turning the key to “ ” (on). Ifthe warning light does not come on, have aYamaha dealer check the electrical circuit.

TIPIf the steering load is too heavy (i.e., exces-sive steering use when the Wolverine is trav-eling at a slow speed), the power assist isreduced to protect the EPS motor from over-heating.

EBU31360

Helmet indicator light “ ”The indicator light comes on and stays onwhile the key is turned to “ ” (on) to remindthe occupants to always wear a helmet. If theindicator light does not come on when the keyis turned to “ ” (on), have a Yamaha dealercheck the electrical circuit.

EBU31370

Seat belt indicator light “ ”The indicator light comes on when the key isturned to “ ” (on) to remind the occupantsto fasten their seat belt. The indicator lightstays on until the driver seat belt is properlylatched. If the indicator light does not comeon when the key is turned to “ ” (on), or ifthe indicator light remains on after the driverseat belt is properly latched, have a Yamahadealer check the electrical circuit.


4-6

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EBU31380

Multi-function meter unit

The multi-function meter unit is equipped withthe following:a speedometeran odometer two tripmeters (which show the distance

traveled since they were last set to zero)

a clockan hour meter (which shows the total time

the engine has been running)a voltage display (which shows the battery

voltage)a fuel metera self-diagnosis device

Odometer and tripmeter modes

1. “CLOCK” button2. “RESET” button3. “SELECT” button4. Speedometer5. Fuel meter6. Clock/Hour meter/Voltage display7. Odometer/Tripmeter A/Tripmeter B

321

4 5

67

1. “SELECT” button2. “RESET” button3. Odometer/Tripmeter A/Tripmeter B

12

3


4-7

4

Pushing the “SELECT” button switches thedisplay between the odometer mode “ODO”and the tripmeter modes “TRIP A” and “TRIPB” in the following order:ODO → TRIP A → TRIP B → ODOTo reset a tripmeter, select it by pushing the“SELECT” button, and then push the “RE-SET” button for at least three seconds. Thetripmeters can be used to estimate the dis-tance that can be traveled with a full tank offuel. This information enables you to plan fu-ture fuel stops.

TIPTo switch the display between “mph” and“km/h”, turn the key to “ ” (off), then pushand hold the “SELECT” button while turningthe key to “ ” (on).

Clock, hour meter and voltage displaymodes

Pushing the “CLOCK” button switches thedisplay between the clock mode “CLOCK”,the hour meter mode “HOUR”, and the volt-age display mode “ ” in the following or-der:CLOCK → HOUR → → CLOCK

1. “SELECT” button2. “RESET” button3. “CLOCK” button4. Clock/Hour meter/Voltage display

4

123


4-8

4

To set the clock1. Set the display to the clock mode.2. Push the “SELECT” button and “RESET”

button together for at least three sec-onds.

3. When the hour digits start flashing, pushthe “RESET” button to set the hours.

4. Push the “SELECT” button, and the mi-nute digits will start flashing.

5. Push the “RESET” button to set the minu-tes.

6. Push the “SELECT” button, and then re-lease it to start the clock.

Voltage display mode

This display shows the battery voltage.“ ” appears for 1 second when the volt-age display mode is first selected, andthen “ ” appears and the battery voltage isdisplayed.If the battery voltage is less than 10 volts,“LO” is displayed, and if the voltage is above16 volts, “HI” is displayed.


4-9

4

NOTICEECB02050

If the voltage display indicates “LO” or“HI”, there may be trouble with the batterycharging circuit or the battery may befaulty. If this occurs, have a Yamaha dealercheck or repair the vehicle.

Fuel meter

The fuel meter indicates the amount of fuel inthe fuel tank. The display segments of the fuelmeter disappear from “F” (full) towards “E”(empty) as the fuel level decreases. When the“E” segment disappears and the fuel levelwarning indicator flashes, refuel as soon aspossible.

TIPThis fuel meter is equipped with a self-diag-nosis system. If a problem is detected in anelectrical circuit, all the display segments andfuel level warning indicator start flashing. Ifthis occurs, have a Yamaha dealer check theelectrical circuit.

1. Fuel level warning indicator2. Fuel meter3. “E” segment

1

2

3


4-10

4

Self-diagnosis device

This model is equipped with a self-diagnosisdevice for various electrical circuits.If a problem is detected in any of those cir-cuits, the engine trouble warning light comeson or flashes, and the multi-function displayindicates an error code.If the multi-function display indicates an errorcode, note the code number, and then have aYamaha dealer check the vehicle.

NOTICEECB00812

If the multi-function display indicates anerror code, the vehicle should be checkedas soon as possible in order to avoid en-gine damage.

EBU31390

Light switch “ / / ”

Set the switch to “ ” to turn on the lowbeam and the taillights.Set the switch to “ ” to turn on the highbeam and the taillights.

1. Error code display2. Engine trouble warning light “ ”

21

1. Light switch “ / / ”

L H

1

L H

L

H


4-11

4

Set the switch to “ ” to turn off the head-lights and taillights.

NOTICEECB02060

Do not use the headlights with the engineturned off for an extended period of time.The battery may discharge to the pointthat the starter motor will not operateproperly. If this should happen, remove thebattery and recharge it.

EBU31400

On-Command drive knob “2WD/4WD/DIFF LOCK”

This vehicle is equipped with an On-Com-mand drive knob to select the drive mode.The knob has three positions: “2WD”, “4WD”,and “DIFF LOCK”. Select the appropriatedrive according to terrain and conditions. “2WD” (two-wheel drive): Power is supplied

to the rear wheels only. “4WD” (four-wheel drive): Power is sup-

plied to the rear and front wheels.

1. On-Command drive knob “2WD/4WD/DIFF LOCK”

1


4-12

4

“DIFF LOCK” (four-wheel drive with the dif-ferential gear locked): Power is supplied tothe rear and front wheels with the differen-tial gear locked. Unlike the “4WD” mode, allwheels turn at the same speed regardlessof traction.

EBU31410

Accelerator pedalPress the accelerator pedal down to increaseengine speed. Spring tension returns the ped-al to the rest position when released. Alwayscheck that the accelerator pedal returns nor-mally before starting the engine.

EBU31420

Brake pedalPress the brake pedal to slow or stop the ve-hicle.

1. Accelerator pedal

1


4-13

4

EBU33451

Parking brake leverThe parking brake lever is located at the rightside of the driver’s seat. Setting the parkingbrake lever will help keep the vehicle frommoving while parked.To set the parking brake, pull the lever rear-ward completely.To release the parking brake, pull rearward onthe lever, press the release button, and thenpush the lever all the way forward.

TIPSpring tension helps return the lever to the

released position. If you drive the vehicle with the parking

brake engaged, a buzzer will sound.

1. Brake pedal

1

1. Release button2. Parking brake lever

2

1


4-14

4

EBU31440

Drive select leverThe drive select lever is used to shift the vehi-cle into the low, high, neutral, and reverse po-sitions. (Refer to page 6-3 for the drive selectlever operation.)

EBU31450

Fuel tank cap

To openRemove the fuel tank cap by turning it coun-terclockwise.

To closeInstall the fuel tank cap by turning it clock-wise.

1. Drive select lever

1

1. Fuel tank cap

1


4-15

4

EBU31460

DoorsTo open a door, pull the latch outward. Toclose a door, push or pull the door inward un-til it is securely latched. Be sure the door isSECURELY LATCHED AFTER CLOSING IT.

EBU33460

SeatsTo remove a seat cushion, lift the front of thecushion, and then pull the cushion off.

To install a seat cushion, insert the projec-tions on the rear of the seat cushion under theseat frame, and then insert the projection onthe front of the cushion into the grommetwhile pushing the cushion downward. Makesure the seats are properly secured beforeriding. WARNING! A loose seat could causethe operator to lose control, or cause theoperator or passenger to fall. [EWB03510]

1. Door2. Latch

211. Driver seat cushion2. Passenger seat cushion

1

2


4-16

4

EBU31480

Adjusting the driver seat positionThe driver seat can be adjusted to one ofthree positions to suit the driver’s preference.

Adjust the driver seat position as follows.1. Remove the driver seat cushion. (See the

previous section “Seats”.)2. Remove the bolts.

3. Move the seat frame to the desired posi-tion and align the bolt holes in the seatframe with the bolt holes in the vehicleframe.

1. Bolt

1

1


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4

4. Install the bolts, and then tighten the boltsto the specified torque.

5. Install the cushion.

EBU33470

Seat beltsThis vehicle is equipped with three-point seatbelts for the driver and passenger. Alwayswear the seat belts properly while riding in thevehicle. See page 7-5 for more information.

EBU31501

Glove compartmentThis vehicle is equipped with a glove com-partment.When storing any documents in the glovecompartment, be sure to wrap them in a plas-tic bag so that they will not get wet. Whenwashing the vehicle, be careful not to let anywater enter the glove compartment.

Tightening torque:Driver seat bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Seat belt

1 1


4-18

4

NOTICEECB02071

To protect from damage, do not put metalitems, like tools, or sharply edged items di-rectly in the glove compartment. If theymust be stored, wrap them in appropriatecushioning material.

EBU33521

Storage compartmentsThe storage compartments are located underthe multi-function meter, between the driverseat and the passenger seat, and under thepassenger seat. To access the under-pas-senger seat storage compartment, removethe passenger seat cushion (see page 4-15for more information).When storing any documents in the storagecompartments, be sure to wrap them in aplastic bag so that they will not get wet. Whenwashing the vehicle, be careful not to let anywater enter the storage compartments.

NOTICEECB02241

To protect from damage, do not put metalitems, like tools, or sharply edged items di-rectly in the storage compartment. If theseitems must be stored, wrap them in appro-priate cushioning material.

1. Unlock.2. Open.

1

2


4-19

4

EBU31520

Cup holdersBe sure to tightly close the cap of any plasticbottle before placing it in a cup holder.Some plastic bottles may not fit into the cupholders depending on their size and shape.

1. Storage compartment


1

1


Maximum load limit:Storage compartment between the driver seat and the passenger seat:

6.4 kg (13.5 lb)

1


4-20

4

WARNINGEWB03240

Never ride with any open or glass con-tainers in the cup holders; otherwise, thecontents may spill and the glass contain-ers may be thrown about and break, andpossibly injure people in the vehicle dur-ing sudden braking or an accident.

Do not place any other items than seal-able plastic containers in the cup hold-ers; otherwise, they may be thrownabout and possibly injure people in thevehicle during sudden braking or an ac-cident.

EBU33630

Cargo bed

WARNINGEWB03250

Never carry passengers in the cargobed.

Do not exceed the specified maximumload limits. Heavier cargo could causeloss of control because of improperweight balance.

There are six cargo hooks in the cargo bed.

1. Cup holder

1


4-21

4

For additional loading information, see page6-7.

Removing and installing the tailgate

To remove the tailgateUnhook the latches, and then pull up the tail-gate.

To install the tailgatePlace the tailgate in the original position, andthen hook the latches.

1. Cargo hook

1. Cargo hook

Maximum load limit: 136.0 kg (300 lb)

1

1

1. Tailgate2. Latch

2

2

1


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4

The tailgate can also be installed at the frontof the cargo bed. Install the tailgate and hookthe latches as shown.

EBU34790

Adjusting the front shock absorber as-sembliesThese shock absorber assemblies areequipped with a spring preload adjusting nut,a rebound damping force adjusting screw, acompression damping force adjusting bolt

(for fast compression damping), and a com-pression damping force adjusting screw (forslow compression damping).

WARNINGEWB02492

Suspension components become hotduring operation. Never touch the com-pression damping force adjusting boltand screw, the rebound damping forceadjusting screw or the oil reservoir withyour bare hand or skin until suspensioncomponents have cooled.

Always adjust the shock absorber as-semblies on the left and right side to thesame setting. Uneven adjustment cancause poor handling and loss of stability,which could lead to an accident.

NOTICEECB00091

Never turn an adjusting mechanism be-yond the minimum and maximum settings.

1. Tailgate2. Latch

2 2

1


4-23

4

TIPAlthough the total number of clicks or turns ofa damping force adjusting mechanism maynot exactly match the following specificationsdue to small differences in production, the ac-tual number of clicks or turns always repre-sents the entire adjusting range. To obtain aprecise adjustment, it would be advisable tocheck the number of clicks or turns of eachdamping force adjusting mechanism and tomodify the specifications as necessary.

Spring preload1. Loosen the locknut.2. Turn the spring preload adjusting nut in

direction (a) to increase the spring pre-load and thereby harden the suspension,and in direction (b) to decrease the springpreload and thereby soften the suspen-sion.

TIPA special wrench can be obtained at a

Yamaha dealer to make this adjustment.The spring preload setting is determined by

measuring distance A, shown in the illustra-tion. The shorter distance A is, the higherthe spring preload; the longer distance A is,the lower the spring preload. With eachcomplete turn of the adjusting nut, distanceA is changed by 1.5 mm (0.06 in).

1. Special wrench2. Locknut3. Spring preload adjusting nut

213

(a)

(b)


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4

3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten thelocknut against the adjusting nut, andthen tighten it to the specified torque.[ECB00082]

Rebound damping forceTurn the rebound damping force adjustingscrew in direction (a) to increase the rebounddamping force and thereby harden the damp-ing, and in direction (b) to decrease the re-bound damping force and thereby soften thedamping.

Spring preload setting:Minimum (soft):

Distance A = 253.4 mm (9.98 in)Standard:

Distance A = 252.2 mm (9.93 in)Maximum (hard):

Distance A = 251.0 mm (9.88 in)

1. Distance A

1

Tightening torque:Locknut:

41 Nm (4.1 m·kgf, 30 ft·lbf)

1. Rebound damping force adjusting screw

1

(a)(b)


4-25

4

Compression damping force

Compression damping force (for fast com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing bolt in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting bolt in direction (b).

Rebound damping setting:Minimum (soft):

24 click(s) in direction (b)*Standard:

10 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting screw fully turned in di-

rection (a)

1. Compression damping force adjusting bolt (for fast compression damping)

Compression damping setting (for fast com-pression damping):

Minimum (soft):24 click(s) in direction (b)*

Standard:9 click(s) in direction (b)*

Maximum (hard):1 click(s) in direction (b)*

* With the adjusting bolt fully turned in direc-tion (a)

1

(a)

(b)


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4

Compression damping force (for slow com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing screw in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting screw in direction (b).

WARNINGEWB00411

These shock absorber assemblies containhighly pressurized nitrogen gas. Read andunderstand the following information be-fore handling the shock absorber assem-blies.Do not tamper with or attempt to open

the cylinder assemblies.Do not subject the shock absorber as-

semblies to an open flame or other highheat source. This may cause the unit toexplode due to excessive gas pressure.

1. Compression damping force adjusting screw (for slow compression damping)

1

(a)

(b)

Compression damping setting (for slow com-pression damping):




* With the adjusting screw fully turned in di-rection (a)


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4

Do not deform or damage the cylindersin any way. Cylinder damage will result inpoor damping performance.

Do not dispose of a damaged or wornout shock absorber assembly yourself.Take the shock absorber assembly to aYamaha dealer for any service.

EBU34800

Adjusting the rear shock absorber as-sembliesThese shock absorber assemblies areequipped with a spring preload adjusting nut,a rebound damping force adjusting screw, acompression damping force adjusting bolt(for fast compression damping), and a com-pression damping force adjusting screw (forslow compression damping).

WARNINGEWB02492

Suspension components become hotduring operation. Never touch the com-pression damping force adjusting bolt

and screw, the rebound damping forceadjusting screw or the oil reservoir withyour bare hand or skin until suspensioncomponents have cooled.

Always adjust the shock absorber as-semblies on the left and right side to thesame setting. Uneven adjustment cancause poor handling and loss of stability,which could lead to an accident.

NOTICEECB00091

Never turn an adjusting mechanism be-yond the minimum and maximum settings.

TIPAlthough the total number of clicks or turns ofa damping force adjusting mechanism maynot exactly match the following specificationsdue to small differences in production, the ac-tual number of clicks or turns always repre-sents the entire adjusting range. To obtain aprecise adjustment, it would be advisable to


4-28

4

check the number of clicks or turns of eachdamping force adjusting mechanism and tomodify the specifications as necessary.

Spring preload1. Loosen the locknut.2. Turn the spring preload adjusting nut in

direction (a) to increase the spring pre-load and thereby harden the suspension,and in direction (b) to decrease the springpreload and thereby soften the suspen-sion.

TIPA special wrench can be obtained at a

Yamaha dealer to make this adjustment.The spring preload setting is determined by

measuring distance A, shown in the illustra-tion. The shorter distance A is, the higherthe spring preload; the longer distance A is,the lower the spring preload. With eachcomplete turn of the adjusting nut, distanceA is changed by 1.5 mm (0.06 in).

1. Locknut2. Spring preload adjusting nut3. Special wrench

13

2

(a)(b)


4-29

4

3. Tighten the locknut to the specifiedtorque. NOTICE: Always tighten thelocknut against the adjusting nut, andthen tighten it to the specified torque.[ECB00082]

Rebound damping forceTurn the rebound damping force adjustingscrew in direction (a) to increase the rebounddamping force and thereby harden the damp-ing, and in direction (b) to decrease the re-bound damping force and thereby soften thedamping.

Spring preload setting:Minimum (soft):

Distance A = 352.7 mm (13.89 in)Standard:

Distance A = 351.5 mm (13.84 in)Maximum (hard):

Distance A = 350.3 mm (13.79 in)

1. Distance A

1

Tightening torque:Locknut:

41 Nm (4.1 m·kgf, 30 ft·lbf)

1. Rebound damping force adjusting screw

1(a)

(b)


4-30

4

Compression damping force

Compression damping force (for fast com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing bolt in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting bolt in direction (b).

Rebound damping setting:Minimum (soft):

24 click(s) in direction (b)*Standard:

10 click(s) in direction (b)*Maximum (hard):

1 click(s) in direction (b)** With the adjusting screw fully turned in di-

rection (a)

1. Compression damping force adjusting bolt (for fast compression damping)

Compression damping setting (for fast com-pression damping):




* With the adjusting bolt fully turned in direc-tion (a)

1(a)

(b)


4-31

4

Compression damping force (for slow com-pression damping)To increase the compression damping forceand thereby harden the compression damp-ing, turn the compression damping force ad-justing screw in direction (a). To decrease thecompression damping force and therebysoften the compression damping, turn theadjusting screw in direction (b).

WARNINGEWB03500

These shock absorber assemblies containhighly pressurized nitrogen gas. Read andunderstand the following information be-fore handling the shock absorber assem-blies.Do not tamper with or attempt to open

the cylinder assemblies.Do not subject the shock absorber as-

sembly to an open flame or other highheat source. This may cause the unit toexplode due to excessive gas pressure.

1. Compression damping force adjusting screw (for slow compression damping)

1(a)

(b)

Compression damping setting (for slow com-pression damping):




* With the adjusting screw fully turned in di-rection (a)


4-32

4

Do not deform or damage the cylindersin any way. Cylinder damage will result inpoor damping performance.

Do not dispose of a damaged or wornout shock absorber assembly yourself.Take the shock absorber assembly to aYamaha dealer for any service.

EBU31550

Trailer hitch bracket and receiverThis vehicle is equipped with a trailer hitchbracket and a 5 cm (2 in) receiver for a stan-dard trailer hitch. Trailer towing equipmentcan be obtained at a Yamaha dealer. (Seepage 6-7 for precaution information.)

EBU32950

Auxiliary DC jackThe auxiliary DC jack is located at the rightside of the storage compartment under themulti-function meter. The auxiliary DC jackcan be used for suitable work lights, radios,etc. The auxiliary DC jack should only be usedwhen the engine is running and the headlightsare turned off.

1. Trailer hitch bracket2. Receiver

1

2


4-33

4

NOTICEECB02250

Do not use accessories requiring morethan the stated maximum capacity. Do-ing so may overload the circuit and cau-se the fuse to blow.

If accessories are used without the en-gine running, the battery may discharge.

Do not use an automotive cigarette light-er or other accessories with a plug thatgets hot, because the jack can be dam-aged.

1. Set the light switch to “ ”.2. Turn the accessory off.3. Start the engine. (See page 6-2.)4. Open the auxiliary DC jack cap, and then

insert the accessory power plug into thejack.

5. Turn the accessory on.6. When the auxiliary DC jack is not being

used, cover it with the cap.

1. Auxiliary DC jack cap2. Auxiliary DC jack

Maximum rated capacity for the auxiliary DC jack:

DC 12 V, 10 A (120 W)

2

1


5-1

5

EBU31570

FOR YOUR SAFETY – PRE-OPERATION CHECKSEBU31580

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.Always follow the inspection and maintenance procedures and schedules described in the Own-er’s Manual.

WARNINGEWB00482

Failure to inspect or maintain the vehicle properly increases the possibility of an accidentor equipment damage. Do not operate the vehicle if you find any problem. If a problem can-not be corrected by the procedures provided in this manual, have the vehicle inspected bya Yamaha dealer.

Before using this vehicle, check the following points:

ITEM ROUTINE PAGE

Brakes •Check operation, free play, fluid level, and fluid leakage.•Fill with DOT 4 brake fluid if necessary. 5-3, 8-38, 8-41

Parking brake •Check for proper operation. 8-41

Fuel •Check fuel level.•Fill with the recommended fuel if necessary. 5-3

Engine oil •Check oil level.•Fill with oil to proper level if necessary. 5-5, 8-14


5-2

5

Coolant •Check coolant level in reservoir.•Fill with coolant if necessary. 5-6, 8-24

Final gear oil/Differen-tial gear oil •Check for leakage. 5-6, 5-7, 8-20, 8-22

Accelerator pedal •Check for proper accelerator pedal operation. 5-7

Seat belts •Check for proper operation and belt wear. 5-7

Passenger handhold •Check for stability and proper fastening. 5-8, 7-8

Steering •Check for proper operation. 5-8

Fittings and fasteners •Check all fittings and fasteners. 5-8

Instruments, lights and switches •Check operation, and correct if necessary. 5-8, 8-54, 8-56, 8-57

Wheels and tires •Check tire pressure and for wear and damage. 5-8, 8-44, 8-46

Axle boots •Check for damage. 8-29

ITEM ROUTINE PAGE


5-3

5

EBU31730

Front and rear brakes

Brake pedalCheck that there is no free play in the brake

pedal. If there is free play, have a Yamahadealer check the brake system. (See page8-40.)

Check the operation of the brake pedal. Itshould move smoothly and there should bea firm feeling when the brakes are applied.If not, have the vehicle inspected by aYamaha dealer.

Brake fluid levelCheck the brake fluid level. Add fluid if neces-sary. (See page 8-39.)

Brake fluid leakageCheck to see if any brake fluid is leaking outof the pipe joints or the brake fluid reservoir.Apply the brakes firmly for one minute. If thereis any leakage, have the vehicle inspected bya Yamaha dealer.

Brake operationCheck the operation of the brakes at the startof every ride. Test the brakes at slow speedafter starting out to make sure they are work-ing properly. If the brakes do not provideproper braking performance, inspect thebrake system. (See page 8-38.)

EBU31740

FuelMake sure there is sufficient fuel in the tank.

Specified brake fluid: DOT 4


5-4

5

WARNINGEWB02522

Gasoline and gasoline vapors are ex-tremely flammable. To avoid fires and ex-plosions and to reduce the risk of injurywhen refueling, follow these instructions.

1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-cle.Never refuel while smoking, or while inthe vicinity of sparks, open flames, orother sources of ignition such as the pilotlights of water heaters and clothes dry-ers.

2. Do not overfill the fuel tank. Because fuelexpands when it heats up, heat from theengine or the sun can cause fuel to spillout of the fuel tank.

3. Wipe up any spilled fuel immediately.4. Be sure the fuel tank cap is closed se-

curely.

WARNINGEWB02532

Gasoline is poisonous and can cause inju-ry or death. Handle gasoline with care.Never siphon gasoline by mouth. If youshould swallow some gasoline or inhale alot of gasoline vapor, or get some gasolinein your eyes, see your doctor immediately.If gasoline spills on your skin, wash withsoap and water. If gasoline spills on yourclothing, change your clothes.

Your Yamaha engine has been designed touse regular unleaded gasoline with a pumpoctane number ([R+M]/2) of 86 or higher, orresearch octane number of 91 or higher. Ifknocking or pinging occurs, use a differentbrand of gasoline or premium unleaded gas-oline. Unleaded fuel will give you longer sparkplug life and reduced maintenance cost.


5-5

5

GasoholThere are two types of gasohol: gasohol con-taining ethanol and that containing methanol.Gasohol containing ethanol can be used ifethanol content does not exceed 10% (E10).Gasohol containing methanol is not recom-mended by Yamaha because it may causefuel system damage or vehicle performanceproblems.

Portable fuel containersIf you carry a portable fuel container in thebed of your Yamaha Wolverine, be sure to se-cure it with the cap tightened before drivingthe vehicle.Always place a portable fuel container on theground before filling it. Before removing thecontainer cap, touch the container with the

fuel dispenser nozzle. Keep fuel dispensernozzle in contact with container inlet when fill-ing. WARNING! Never refill a fuel containerin the bed of any vehicle. Fire may resultfrom a build-up of static electricity. Thedischarge of this build-up while refuelingcan cause a spark and ignite the gasoline.[EWB03270]

EBU31750

Engine oilMake sure the engine oil is at the specifiedlevel. Add oil as necessary. (See page 8-14.)

NOTICEECB00301

In order to prevent clutch slippage (sincethe engine oil also lubricates the clutch),do not mix any chemical additives. Donot use oils with a diesel specification of“CD” or oils of a higher quality thanspecified. In addition, do not use oils la-beled “ENERGY CONSERVING II” orhigher.

Recommended fuel:Regular unleaded gasoline only

Fuel tank capacity:37.0 L (9.77 US gal, 8.14 Imp.gal)


5-6

5

Make sure that no foreign material en-ters the crankcase.

EBU31760

CoolantCheck the coolant level in the coolant reser-voir when the engine is cold (the coolant levelwill vary with engine temperature).The coolant level is satisfactory if it is be-tween the minimum and maximum levelmarks on the coolant reservoir. If the coolantlevel is at or below the minimum level mark,add additional coolant to bring the level up tomaximum level mark. If coolant is not avail-able, add distilled water. Change the coolantevery two years. (See page 8-24.)

NOTICEECB02120

Hard water or salt water is harmful to theengine. You may use soft water if you can-not get distilled water.

EBU31770

Final gear oilMake sure the final gear oil is at the specifiedlevel. Add oil as necessary. (See page 8-20for details.)

If desired, an SAE 80W-90 hypoid gear oilmay be used for all conditions.

Recommended engine oil type and quantity:See page 10-1.

Coolant reservoir capacity (up to the maxi-mum level mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)

Recommended oil:SAE 80 API GL-4 Hypoid gear oil


5-7

5

TIPGL-4 is a quality and additive rating; GL-5 orGL-6 rated hypoid gear oils may also be used.

EBU31780

Differential gear oilMake sure the differential gear oil is at thespecified level. Add oil as necessary. (Seepage 8-22 for details.)

EBU31790

Accelerator pedalCheck to see that the accelerator pedal oper-ates correctly. It must operate smoothly andspring back to the idle position fully when re-leased. Have a Yamaha dealer repair as nec-essary for proper operation.

EBU31800

Seat beltsMake sure that the seat belts are not frayed,torn, stretched, or damaged. The seat beltsmust move smoothly when pulled out and re-tract on its own when released. The seat beltsmust also lock up when quickly pulled out.The latch plate should click securely into thebuckle and release when the release button ispushed firmly. Wash off any dirt or mud thatcould affect operation. Have a Yamaha dealerrepair as necessary for proper operation.A crash can damage the restraint systems inyour vehicle. A damaged restraint systemmay not properly protect the person using it,resulting in serious injury or death in a crash.To help make sure your restraint systems areworking properly after a crash, have them in-spected and any necessary replacementsmade as soon as possible.



5-8

5

EBU31810

Passenger handholdCheck that the handhold bar and its supportsare in good condition. Confirm that the lock-ing pins are securely fastened, and then pushand pull on the handhold to make sure that itis not loose.

EBU31820

SteeringPark on level ground. Turn the steering wheelright and left. Check for excessive free play,abnormal noises, or a rough feeling. Have aYamaha dealer repair as necessary for properoperation.

EBU31830

Fittings and fastenersAlways check the tightness of chassis fittingsand fasteners before a ride. Take the vehicleto a Yamaha dealer or refer to the ServiceManual for correct tightening torque.

EBU31840

Instruments, lights and switchesCheck that all instruments, lights and switch-es are working properly. Correct if necessary.

EBU31850

Control cablesWhen riding in cold weather, always makesure all control cables work smoothly beforeyou begin riding. WARNING! Control cablescan freeze in cold weather and you couldbe unable to control the vehicle. [EWB03280]

EBU33480

TiresCheck tire pressure regularly to make sure itis at the recommended specifications. Alsocheck for wear and damage.

Tire pressureUse the tire pressure gauge to check and ad-just tire pressures when the tires are cold. Tirepressures must be equal on both sides.WARNING! Operation of this vehicle withimproper tire pressure may cause severe


5-9

5

injury or death from loss of control or roll-over. Tire pressure below the minimumspecified could also cause the tire to dis-lodge from the rim under severe ridingconditions. [EWB02542]

Set tire pressures to the following specifica-tions:

The tire pressure gauge is included as stan-dard equipment. Make two measurements ofthe tire pressure and use the second reading.Dust or dirt in the gauge could cause the firstreading to be incorrect.

Recommended tire pressure:Vehicle load:

0 - maximumFront:

75.0 kPa (0.750 kgf/cm², 11 psi)Rear:

75.0 kPa (0.750 kgf/cm², 11 psi)Minimum tire pressure:

Vehicle load:0 - maximum

Front:70.0 kPa (0.700 kgf/cm², 10 psi)

Rear:70.0 kPa (0.700 kgf/cm², 10 psi)

Maximum vehicle load*:327.0 kg (721 lb)

* Total weight of operator, passenger, acces-sories, cargo, and (if applicable) trailer tongue weight


5-10

5

Tire wear limitWhen the tire groove decreases to 3 mm(0.12 in) due to wear, replace the tire.

1. Tire pressure gauge

11. Tire wear limit

1


6-1

6

EBU31870

OPERATIONEBU31880

Read the Owner’s Manual carefully to be-come familiar with all controls. If there is acontrol or function you do not understand,ask your Yamaha dealer.

WARNINGEWB03290

Failure to familiarize yourself with the con-trols can lead to loss of control, whichcould cause an accident or injury.

EBU31890

Engine break-inThere is never a more important period in thelife of your vehicle than the period between 0and 20 hours.For this reason, we ask that you read the fol-lowing material carefully. Because the engineis brand new, you must not put an excessiveload on it for the first several hours of opera-tion. During the first 20 hours, the various

parts in the engine wear and polish them-selves to achieve the correct operating clear-ances.During this period, prolonged full-throttle op-eration or any condition that might result inexcessive engine heating must be avoided.However, momentary (2–3 seconds maxi-mum) full-throttle operation under load doesnot harm the engine.Each full-throttle acceleration sequenceshould be followed with a substantial rest pe-riod for the engine, by cruising at lower r/minso the engine can rid itself of the temporarybuild-up of heat. If any abnormality is noticedduring this period, consult a Yamaha dealer.

0–10 hours:Avoid continuous operation above 1/2-throt-tle. Allow a cooling-off period of 5 to 10 minu-tes after every hour of operation. Vary thespeed of the vehicle from time to time. Do notoperate it at one set throttle position.


6-2

6

10–20 hours:Avoid prolonged operation above three-quar-ter throttle.

After break-in:The vehicle may now be operated normally.

EBU33080

Starting the engine1. Turn the key to “ ” (on).

NOTICEECB02290

The coolant temperature warning light andengine trouble warning light should comeon, then go off.The EPS warning light should come on,then go off when the engine is started.If a warning light does not go off, see page4-2 for the corresponding warning lightcircuit check.

2. Apply the brake pedal.3. Shift the drive select lever into the neutral

position.

When the drive select lever is in theneutral position, the neutral indicatorlight should come on. If the neutral indi-cator light does not come on, ask aYamaha dealer to inspect the electriccircuit.

The engine can be started in any gear ifthe brake pedal is applied. However, itis recommended to shift into neutralbefore starting the engine.

4. With your foot off the accelerator pedal,start the engine by turning the key to “ ”(start).

If the engine fails to start, release the key, andthen try starting it again. Wait a few secondsbefore the next attempt. Each attempt shouldbe as short as possible, to preserve batteryenergy. NOTICE: Do not crank the enginemore than 5 seconds on each attempt, orstarter damage could occur. Wait at least5 seconds between each operation of theelectric starter to let it cool. [ECB02140]


6-3

6

Do not turn the key to the “ ” (start) positionwith the engine running; otherwise, damageto the electric starter may result.

TIPFor maximum engine life, never acceleratehard when the engine is cold!

EBU31910

Drive select lever operation and re-verse driving

NOTICEECB02150

Do not shift without coming to a completestop and waiting for the engine to return tonormal idle speed. Damage to the engineor drive train may occur.

Shifting: neutral to high and high to low1. Stop the vehicle, and take your foot off

the accelerator pedal.

2. Apply the brake pedal, then shift by mov-ing the drive select lever along the shiftguide. Make sure that the drive select le-ver is completely shifted into position.

3. Release the parking brake, if applied.4. Release the brake pedal and press the

accelerator pedal gradually.

1. Drive select lever2. L (Low-range)3. H (High-range)4. N (Neutral)5. R (Reverse)

1

2

5

4

3


6-4

6

Shifting: neutral to reverse

WARNINGEWB03300

Before you shift into reverse, make surethere are no obstacles or people behindyou. When it is safe to proceed, go slowly.Hitting an obstacle or person could resultin serious injury or death.

1. Stop the vehicle, take your foot off the ac-celerator pedal, and check behind you.

2. Apply the brake pedal.3. Shift from neutral to reverse or vice versa

by moving the drive select lever along theshift guide.When in reverse, the reverse indicator

light should be on. If the light does notcome on, ask a Yamaha dealer to in-spect the reverse indicator light electri-cal circuit.

Due to the synchronizing mechanism inthe engine, the light may not come onuntil the vehicle starts moving.

4. Release the parking brake, if applied.5. Check behind the vehicle for people or

obstacles, and then release the brakepedal.

6. Press the accelerator pedal gradually andcontinue to watch to the rear while back-ing.

1. Drive select lever2. L (Low-range)3. H (High-range)4. N (Neutral)5. R (Reverse)

1

2

5

4

3


6-5

6

EBU31921

On-Command drive knobThe vehicle handles differently in each of the drive modes (“2WD”, “4WD” and “DIFF LOCK”). Forexample, the vehicle requires more effort to turn in “DIFF LOCK” than in “2WD”. Always stop thevehicle before changing the position of the On-Command drive knob. The meter display changesaccording to the selected drive mode. The different drive indicators, and the differential gear lockindicator light “DIFF. LOCK” come on as follows:

Knob position Indication Drive mode

No indicator light.

“2WD” (two-wheel drive): Power is supplied to the rear wheels.

“4WD” (four-wheel drive): Power is supplied to the rear and front wheels.

“DIFF LOCK” (four-wheel drive with the differential gear locked): Power is supplied to the rear and front wheels and the differential gear is locked.Unlike in four-wheel drive, all wheels turn at the same speed.


6-6

6

TIPWhen the knob is set to “DIFF LOCK” or “4WD”, the differential gear lock indicator and indica-

tor light will flash until the differential gear is completely locked or unlocked.When the indicator and indicator light are flashing, turning the steering wheel back and forth

will help the differential gear lock to engage or disengage.Riding before the differential gear is properly engaged or disengaged (e.g., when the indicator

and indicator light are flashing) will cause the vehicle speed to be limited until the differentialgear is completely engaged or disengaged.


6-7

6

EBU31930

ParkingWhen parking, stop the engine and shift thedrive select lever into the neutral position. Ap-ply the parking brake to help prevent the ve-hicle from rolling. See page 7-16 for moreinformation on parking and parking on aslope.

EBU33531

LoadingTake extra precautions when driving with aload or trailer. Follow these instructions andalways use common sense and good judg-ment when carrying cargo or towing a trailer.

Prepare your load or trailer

WARNINGEWB03310

Improper loading or towing can increasethe risk of loss of control, an overturn, orother accident:

Do not exceed the Maximum LoadingLimits for the vehicle (see “MAXIMUMLOADING LIMIT” in this section and ve-hicle labeling).

Keep weight in the cargo bed centeredside to side, and as low and as far for-ward as possible. Top-heavy loads in-crease the risk of overturn. Be surecargo is secured – a loose load couldchange handling unexpectedly or strikeoccupants.

Do not exceed the maximum tongueweight.

Make sure the load does not interferewith your control or ability to see whereyou are going.

Tie down cargo in the trailer securely.Make sure cargo in the trailer cannotmove around. A shifting load can causean accident.

Use the hooks equipped on the cargo bed totie down loads.


6-8

6

Choose a trailer hitch drawbar designed foruse with a 5 cm (2 in) receiver. (See page 4-32for more information.)

You can measure tongue weight with a bath-room scale. Put the tongue of the loaded trail-er on the scale with the tongue at hitch height.Adjust the load in the trailer, if necessary, toreduce the weight on hitch. If you are carryingcargo and towing a trailer, include the tongueweight in the maximum vehicle load limit.

Operating when loaded with cargo or tow-ing a trailerDrive more slowly than you would without aload. The more weight you carry, the sloweryou should go. Although conditions vary, it isgood practice to keep the vehicle in low gearwhenever you are carrying heavier loads orwhen towing a trailer.

WARNINGEWB03320

Carrying loads or towing a trailer can in-crease the risk of loss of control, an over-turn, or other accident. To reduce the riskof an accident:Reduce speed, operate in low gear only,

and allow more room to stop. A heaviervehicle takes longer to stop.

Avoid hills and rough terrain. Chooseterrain carefully. Use extreme cautionwhen towing or carrying a load on in-clines.

Turn gradually and go slowly.

MAXIMUM LOADING LIMITVehicle loading limit (total weight of cargo, operator, passenger and accessories and tongue weight): 327.0 kg (721 lb)Cargo bed: 136.0 kg (300 lb)Trailer hitch:

Pulling load (total weight of trailer and cargo): 6664 N (680 kgf, 1500 lbf)Tongue weight (vertical weight on trailer hitch point): 490 N (50 kgf, 110 lbf)


6-9

6

Pulling something other than a trailerYamaha recommends that loads be trans-ported in the bed or in a trailer. If you need tomove an object a short distance use a winchand follow the winch manufacturer’s instruc-tions.If you choose to use something other than awinch use extreme caution, follow the manu-facturer’s instructions for that product, andonly attach to the hitch or hitch bracket of theWolverine. WARNING! Improperly pullingcan cause serious injury or death. Neverexceed the pulling load limit of theWolverine. Avoid pulling on inclines. [EWB03330]

Pulling objects on the ground can be morehazardous than pulling a trailer. It may be dif-ficult to predict how the load will affect vehicleoperation. That effect could also change de-pending upon terrain or what obstacles mightbe in the object’s path.


7-1

7

EBU31950

BASIC GUIDE FOR SAFE USEEBU31960

As a Wolverine owner you are responsible forthe safe and proper operation of this vehicle.Read this chapter and review the safety in-structions in Chapter 2 before operating thevehicle. Use these chapters and the labels onthe vehicle to instruct new operators and pas-sengers. Do not allow anyone else to operatethe vehicle or ride as a passenger if you areunsure that he/she is willing and able to followthese instructions.

WARNINGEWB03340

Follow these instructions to reduce yourrisk of an accident and to reduce the riskof serious injury or death in the event of anaccident.

EBU33500

KNOW YOUR VEHICLEThis off-road vehicle will handle and maneu-ver differently from cars, ATVs, go-carts, golf-cars and grounds-keeping vehicles. TheWolverine has higher ground clearance andother features to handle rugged terrain, and,as a result, can overturn in situations wheresome vehicles may not. This would includevehicles made primarily for pavement, roads,improved paths, or grounds-keeping. If youdo not use care in maneuvering theWolverine, you can cause it to roll over evenon flat, open areas.Doing things with a Wolverine that some peo-ple do for thrills in other vehicles (such assideways sliding, skidding, fishtailing, or do-nuts) have led to side rollovers. These roll-overs can result in crushed limbs and otherserious injuries or death to drivers or passen-gers.


7-2

7

As the owner/operator, it is your responsibilityto protect yourself and your passenger fromaccidents, including rollovers. The Wolverinehas many features, including a protectivestructure and seat belts, to help protect occu-pants, but the best way to avoid injuries is toavoid accidents. There is a risk of injury ordeath in any accident, even with these safetyfeatures.

Driver requirementsThis vehicle is intended for use only by an

operator 16 or older with a valid motor ve-hicle license.

The driver must be able to place both feetflat on the floorboard while seated uprightwith his/her back against the backrest.

Do not drive after using drugs or alcohol.Remove the ignition key when the vehicle is

not in use to prevent unauthorized use ofthe machine.

Parents:Many provinces have implemented new mo-tor vehicle licensing requirements for youngdrivers. These requirements are in responseto the disproportionately high rate of crashesinvolving youthful drivers. As with automo-biles, to promote safe driving behaviors, youshould supervise younger drivers and consid-er setting rules and putting limits on how,when, and where the Wolverine can be used.

DRIVER

UNDER

16


7-3

7

Passenger requirementsThis vehicle is designed for the operator andone passenger. Allowing passengers to rideimproperly can lead to serious injury or death.As the operator, you are responsible for yourpassenger.Your passenger must be able to place both

feet on the floorboard while seated uprightwith his/her back against the backrest.

Your passenger must be able to reach andhold the passenger handhold.

Allow only one passenger in the vehicle andonly in the designated passenger seat. Donot carry any other passengers. Do not car-ry passengers in the cargo bed.

Do not allow someone to ride as a passen-ger who has been using drugs or alcohol.

Do not allow children who need child safetyseats or booster seats in the Wolverine. Theseat belt is not designed to restrain auto-motive child safety seats.

Occupant protection system

WARNINGEWB03350

Do not make changes to the occupant pro-tection system. If you install aftermarketproducts or have your vehicle modified,you may put yourself and others at greaterrisk of serious injury or death. You are re-sponsible for any such changes to the ve-hicle.

1. Seat belt2. Shoulder bolster3. Door

1

2

3

1


7-4

7The Wolverine comes with a variety of fea-tures to help reduce the risk of driver and pas-senger injury. These features work together,and when properly used, these features willhelp protect the occupants in the event of anaccident. If these features are not used prop-erly, they can cause injury.

Protective structureThe vehicle cage/frame provides a protectivestructure that helps limit intrusions by branch-es or other objects and may reduce your riskof injury in accidents. The protective structurewill not protect occupants in all rollovers oraccidents.Body parts outside of vehicle can be struckby passing objects or crushed during vehiclerollover. Do not put your hands or feet outsideof the vehicle for any reason. Do not hold ontothe door, cage/frame or shoulder bolster.Wear your seat belt and helmet.If you think or feel that the vehicle may tip orroll, do not put your hands or feet outside thevehicle for any reason. You will not be able tostop the vehicle from tipping over using yourbody. Any part of your body (arms, legs, orhead) outside of the vehicle can be crushedby the vehicle cage/frame.

1. Passenger handhold2. Shoulder bolster3. Door

1

2

3


7-5

7

Seat beltsSeat belts should be worn by the driver andpassenger. The driver must be sure that thepassenger is belted before driving.Be sure the seat belt is not twisted, is close-

fitting across the hips and chest, and islatched securely.

Do not wear the seat belt across the abdo-men or stomach.

Do not put the seat belt behind the back.Failure to use seat belts properly may lead toan increased likelihood and severity of injury.An unbelted occupant may strike the interiorof the vehicle, the protective structure, or oth-er objects in an accident or during operation.You may also fall completely out or be partial-ly ejected from the vehicle, which may lead tobeing crushed between the ground and thevehicle. Wearing the seat belt helps you re-main in the vehicle – the doors and passengerhandhold are not a substitute for using a seatbelt.

A crash can damage the restraint systems inyour vehicle. A damaged restraint systemmay not properly protect the person using it,resulting in serious injury or death in a crash.To help make sure your restraint systems areworking properly after a crash, have them in-spected and any necessary replacementsmade as soon as possible.

To wear the seat belt properly, do the follow-ing:

1. Seat belt2. Latch plate3. Buckle

1

2

1

2

3


7-6

7

1. Hold the latch plate as you pull the beltacross your lap and chest. Make sure thebelt is not twisted and is not caught onany portion of the vehicle, your clothing,or any equipment you are carrying.

2. If the latch plate is not positioned in thecorrect location along the seat belt,squeeze the latch plate ends togetheralong its long edges in order to more eas-ily adjust its location up or down alongthe length of the belt.

3. Push the latch plate into the buckle until itclicks. Pull up on the latch plate to makesure it is secure.

4. Put the lap portion of the belt low on yourhips. Pull up on the shoulder part so thebelt is snug across your hips. Be sure theseat belt is not caught on the shoulderbolster or other object.

1. Buckle2. Latch plate3. Release button

1

3

2


7-7

7

5. Position the shoulder belt over yourshoulder and across your chest. Theshoulder belt should fit against yourchest. If it is loose, pull the belt out all theway and then let it retract.

6. Check if the seat belt shoulder positionsuits the size of the driver and passenger.To lower the belt, insert the belt into theseat belt height adjuster slot as shown.To raise the belt, remove the belt from theheight adjuster slot.

7. To release the buckle, firmly press the re-lease button.

DoorsThe doors are designed to reduce the likeli-hood that you will stick your leg out to stopthe vehicle from tipping over or for any otherreason in a rollover. The doors may also re-duce intrusion of objects into the occupantarea. Make sure the door is securely latchedbefore operation. Do not place your arm orhand on the door during operation. Your handor arm may be struck by objects or crushedagainst outside objects or the ground duringa rollover.

1. Seat belt height adjuster2. Seat belt3. Slot

12

3


7-8

7

Passenger handholdThe passenger handhold is provided to gripduring operation to maintain proper positionand balance. Holding onto the handholdhelps to reduce the likelihood that the pas-senger puts a hand outside the vehicle if thevehicle begins to tip.The driver should make sure the passenger isholding onto the handhold with both handsbefore operating the vehicle.

Adjusting the handhold positionThe handhold can be adjusted to one of threepositions to suit the passenger’s preference.


7-9

7

Adjust the handhold position as follows.1. Remove the locking pins.

2. Slide the handhold to the desired positionand align the holes in the handhold barwith the holes in the handhold supports.

3. Insert the pins into the holes and securethem with the wire loops. Make sure thatthe handhold is properly secured beforeriding.

1. Passenger handhold2. Locking pin

2

11. Handhold support2. Handhold bar

2

1

1


7-10

7Seat and shoulder bolstersThe seats and shoulder bolsters are designedto help keep you in the vehicle. Do not putyour hand or arm on or outside of the shoul-der bolster during operation. Your hand orarm may be struck by objects or crushedagainst outside objects or the ground duringa rollover.

FloorboardThe floorboard allows you to brace your feet,which helps you keep your body in the vehiclein the event of an accident or rollover. Keepyour feet on the floorboard during operation.

Steering wheelKeep both hands on the steering wheel. Donot hold the steering wheel with your thumbsinside the rim. Keep your palms on the out-side of the steering wheel. Similar to other off-road vehicles, if the Wolverine hits a deep rutor large obstacle, the steering wheel could

1. Wire loop

1


7-11

7

briefly jerk in one direction or back and forthas the tires and vehicle respond to the obsta-cle. This quick motion could injure yourthumbs or wrist if your thumbs or hand(s) areinside the steering wheel. Grip the steeringwheel so that your thumbs will not be hit bythe spokes. As an example, see the illustra-tion.

CORRECT GRIP EXAMPLE

INCORRECT GRIP EXAMPLE


7-12

7

EBU33540

LEARNING TO OPERATE YOUR VEHI-CLE

Personal protective equipment

The driver and passenger should wear the fol-lowing to reduce risk of injury in an accident:Approved motorcycle helmet that fits prop-

erly

Eye protection (goggles, helmet face shield,or protective eyewear)

Over-the-ankle boots, gloves, long-sleevedshirt or jacket, and long pants

An approved helmet and other personal pro-tective equipment can help in a variety ofways, including:Reduce the severity of injuries if any part of

you is outside the vehicle cage/frame pro-tective structure during a rollover.

Help protect you if outside objects intrudeinside the vehicle during operation.

Help protect you in the event of vehicle im-pact with an obstacle.

Wear eye protection when operating or ridingthe vehicle to reduce the risk of a serious ac-cident or injury. Eye protection, such as a faceshield or goggles, may reduce the risk of for-eign material getting in your eyes and helpprevent loss of vision.

1. Approved motorcycle helmet2. Eye protection3. Long-sleeved shirt or jacket4. Gloves5. Long pants6. Over-the-ankle boots

12

3

4

5

6


7-13

7

Practice for new Yamaha Wolverine usersYou should become familiar with the perfor-mance characteristics of the vehicle in a lar-ge, flat area that is free of obstacles and othervehicles. Practice controlling the acceleratorpedal, brakes, steering, and drive select lever.Drive at slow speeds with gradual accelera-tion and turning. Practice smooth throttle ap-plication. Practice slowing down beforeturning. Practice maintaining a steady throttlethrough the turn. Avoid higher speeds untilyou are thoroughly familiar with the operationof your vehicle. Remember, driving aggres-sively or making abrupt maneuvers even onflat, open areas can cause side rollovers.

Become familiar with the way the vehicle feelsin low and high ranges, first in two-wheeldrive “2WD” and then in four-wheel drive“4WD” and four-wheel drive with the differen-tial locked “DIFF LOCK”. Steering may takemore effort in four-wheel drive with the differ-ential locked “DIFF LOCK”. Also practicedriving in reverse.

Take the time to learn basic operation of thevehicle before attempting more difficult ma-neuvers.


7-14

7

Getting ready to ridePerform the Pre-Operation Checks on page5-1. Follow the instructions starting on page6-2 to start the engine.

TurningUse care in turns – turning the steering wheeltoo far or too fast can result in loss of controlor a rollover. Slow down before enteringturns. When making tight turns from a stand-still or at slow speeds, avoid sudden or hardacceleration. Driving aggressively or makingabrupt maneuvers even on flat, open areascan cause side rollovers. Avoid sideways slid-ing, skidding, or fishtailing, and never do do-nuts. If you feel the Wolverine begin to slidesideways or fishtail during a turn, steer intothe direction of the slide, if possible, andgradually let off the accelerator pedal to re-gain directional control and avoid rollover. Forexample, if you feel the back of the vehiclestart to slide to your right, steer to the right.

If you think or feel that the vehicle may tip orroll, keep your body completely inside theprotective structure of the vehicle:Brace yourself by pressing your feet firmly

on the floorboard and keep a firm grip onthe steering wheel or passenger handhold.

Do not put your hands or feet outside of thevehicle for any reason. Do not try to stop atipover using your arm or leg.

AcceleratingWith the engine idling in neutral and your footon the brake, shift the drive select lever intolow or high. NOTICE: Do not shift from lowto high or vice versa without coming to acomplete stop and waiting for the engineto return to normal idle speed – damage tothe engine or drive train may occur. Thenrelease the parking brake. [ECB02160] Press theaccelerator pedal slowly and smoothly. Thecentrifugal clutch will engage and the vehiclewill begin to accelerate.


7-15

7

Avoid higher speeds and sudden or hard ac-celeration until you are thoroughly familiarwith the operation of your vehicle. Avoid sud-den or hard acceleration in any turn.

BrakingWhen slowing down or stopping, take yourfoot off the accelerator pedal and press thebrake pedal smoothly. Improper use of thebrakes can cause the tires to lose traction, re-ducing control of the vehicle and increasingthe possibility of an accident.Braking ability is affected by type of terrain. Inmost cases, gradual application of the brakesis more effective than abrupt braking, partic-ularly on loose surfaces, such as gravel. Al-ways allow for greater braking distance onrough, loose, or slippery surfaces.

Engine brakingEngine compression braking is designed toassist you when operating your Wolverine off-road. With this feature, the engine helps slow

the vehicle down after you take your foot offthe accelerator. Engine braking is more no-ticeable in four-wheel drive. Application of ve-hicle brakes provides additional stoppingpower.

Leaving the vehicleDo not get out of the vehicle while the engineis running and the drive select lever is in anygear. There is a risk of injury because:Children or others may accidentally press

the accelerator pedal.Objects tossed into the vehicle may strike

the accelerator pedal.The parking brake may not keep the vehicle

from accelerating.Unwanted vehicle movement can cause seri-ous injury or death, and it may be dangerousto try to stop the vehicle.


7-16

7

Parking on a flat areaWhen parking on a flat area, stop the engineand shift the drive select lever into the neutralposition. Apply the parking brake to help pre-vent the vehicle from rolling.

Parking on a slopeThe parking brake acts only on the rearwheels when in “2WD”. For the parking braketo take effect on all four wheels, shift to “DIFFLOCK” before stopping the engine.If you park on a hill that is too steep, the vehi-cle may roll out of control. Never park on hillsthat are so steep you cannot walk up themeasily. If you must park on an incline, followthese instructions:1. Bring the vehicle to a stop by applying the

brake pedal.2. Put the vehicle in “DIFF LOCK”.3. Turn the key to “ ” (off).4. With the brake pedal applied, set the

parking brake.

5. Block the front and rear wheels withrocks or other objects.

LoadingThe total weight of operator, passenger, ac-cessories, cargo, trailer tongue weight, andthe vehicle itself must not exceed 975 kg(2150 lb). Vehicle loading can affect handling.See “Loading” on page 6-7.

EBU33550

Operation on different surfaces and terrainsGo slowly and proceed with caution when op-erating on an unfamiliar surface or terrain.This vehicle may handle differently in certaintypes of terrains or on certain surfaces. Youmay come upon hidden rocks, bumps, orholes without enough time to react. To avoidloss of control or rollover, always be alert tochanging surfaces or terrain when operatingthe vehicle.


7-17

7

Your Yamaha Wolverine has higher groundclearance and other features to handle rug-ged terrain, and as a result, can overturn insituations where some vehicles may not.Abrupt maneuvers or aggressive driving cancause loss of control, including rollovers –even on flat, open areas. These rollovers canresult in crushed limbs and other serious inju-ries or death to drivers or passengers.

HillsChoose carefully which hills you attempt toclimb or descend. Avoid hills with slipperysurfaces or those where you will not be able

to see far enough ahead of you. Use commonsense and remember that some hills are toosteep for you to climb or descend. Use properdriving techniques to avoid rearward, for-ward, or sideways rollovers on hills andslopes.Drive straight up and down inclines, notacross them. If crossing a hill is unavoidable,drive slowly. Turn downhill immediately if youfeel the vehicle may tip.

If you think or feel the vehicle may tip orroll:Brace yourself by pressing your feet firmly

on the floorboard and keep a firm grip onthe steering wheel or passenger handhold.

Do not put your hands or feet outside of thevehicle for any reason.

UphillDo not attempt to climb hills until you havemastered basic maneuvers on flat ground.Drive straight up hills, and avoid crossing the


7-18

7

side of a hill, which increases your risk of roll-over. Practice first on gentle slopes before at-tempting steeper hills. Always check theterrain carefully before attempting any hill.To climb a hill, you need traction, momentum,and steady throttle. For more traction andcontrol for climbing steeper and/or rougherslopes, shift into low gear and select “4WD”or “DIFF LOCK”. Travel fast enough to main-tain momentum, but not so fast that you can-not react to changes in the terrain as youclimb.Slow down when you reach the crest of thehill if you cannot see clearly what is on theother side – there could be another person, anobstacle, or a sharp drop-off.If you start to lose traction or momentumwhen climbing, and decide you will be unableto continue, use the brakes to stop. Do not at-tempt to turn the vehicle around. With yourfoot on the brake pedal, look behind you andplan your descent. Shift the drive select leverinto reverse so you can use engine braking to

slow your descent. Release the brake and be-gin to coast down the hill. Use engine brakingas much as possible, gently applying thebrakes when necessary.

DownhillCheck the terrain carefully before goingdownhill. When possible, choose a path thatlets you drive your vehicle straight downhill.Choose your path carefully and drive slowlyenough to be able to react to obstacles thatyou encounter.For more traction and control, before goingdown steeper and/or rougher slopes, shiftinto low gear and select “4WD” or “DIFFLOCK”. Engine braking will help you godownhill slowly. Go as slowly as possible. Ifyou begin to go too fast, apply the brakesgently. Avoid hard application of the brakes,which could cause the vehicle to slide.


7-19

7

If you are sliding or skidding, try to steer in thedirection the vehicle is sliding, to regain con-trol. For example, if you feel the back of thevehicle start to slide to your right, steer to theright.If you must turn on the hill to avoid an obsta-cle, do so slowly and carefully. If the vehiclestarts to tip, immediately steer in the downhilldirection if there are no obstacles in yourpath. As you regain proper balance, graduallysteer again in the direction you want to go.

Rough terrainOperation over rough terrain should be donewith caution.Look for and avoid obstacles that could

cause damage to the vehicle or could leadto a rollover or accident.

Do not drive in a way that will get the vehicleairborne, as injury, loss of control, anddamage to the vehicle could occur.

PavementThis vehicle is designed for off-road use only.Avoid paved surfaces. Turn gradually and goslowly if you must drive on pavement.

WaterIf you must cross shallow, slow-moving waterup to the depth of the vehicle’s floorboard,choose your path carefully to avoid sharpdrop-offs, large rocks, or slippery surfacesthat could cause the vehicle to overturn. Nev-er operate through water deeper than 37 cm(15 in) or fast-flowing water. Choose a pathwhere both your entrance into and exit pointfrom the water is a gradual incline. Determinethe water depth and currents before crossing.Operating this vehicle through deep or fast-flowing water can lead to loss of control oroverturn. To reduce your risk of drowning orother injuries, use care when crossingthrough water.


7-20

7

Wet brakes may have reduced effectiveness.After leaving the water, test your brakes. Ifnecessary, apply the brakes several times tolet friction dry out the linings.

NOTICEECB02170

After driving your vehicle in water, be sureto drain the trapped water by removing thecheck hoses at the bottom of the air filtercase and air duct and the V-belt case drainplug. Wash the vehicle in fresh water if ithas been operated in salt water or muddyconditions.

Loose terrain/slippery terrainWhen driving on slippery terrain, includingwet, muddy, or icy conditions, as well asloose gravel, be aware that you could beginskidding or sliding. To avoid loss of control,slow down and put the vehicle in four-wheeldrive before driving on a slippery surface andplan your path to avoid making abrupt ma-neuvers.

If you feel the vehicle begin to slide sidewaysor fishtail during a turn, steer into the directionof the slide if possible, to regain directionalcontrol. For example, if you feel the back ofthe vehicle start to slide to your right, steer tothe right.

Brush or wooded areasWhen operating in areas with brush or trees,watch carefully on both sides and above thevehicle for obstacles such as branches thatthe vehicle might hit, causing an accident.Watch for brush that might enter the vehicleas you pass and strike you or the passenger.Never hold onto the cage/frame. The passen-ger should always hold onto the passengerhandhold with both hands.The muffler and other engine parts becomeextremely hot during operation and remainhot after the engine has stopped. To reducethe risk of fire during operation or after leavingthe vehicle, do not let brush, grass and othermaterials collect under the vehicle, near the


7-21

7

muffler or exhaust pipe, or next to other hotparts. Check under the vehicle after operatingin areas where combustible materials mayhave collected. Do not idle or park the vehiclein long dry grass or other dry ground cover.

Encountering obstaclesIf you cannot go around an obstacle, such asa fallen tree or a ditch, stop the vehicle whereit is safe to do so. Set the parking brake andget out to inspect the area thoroughly. Lookfrom both your approach side and exit side. Ifyou believe you can continue safely, choosethe path that will allow you to get over the ob-stacle and at as close to a right angle as pos-sible to minimize vehicle tipping. Go only fastenough to maintain your momentum but stillgive yourself plenty of time to react to chang-es in conditions.

If there is any question about your ability tomaneuver safely over the obstacle, youshould turn around if the ground is flat andyou have the room or back up until you find aless difficult path.


8-1

8

EBU32000

PERIODIC MAINTENANCE AND ADJUSTMENT

EBU32010

Periodic inspection, adjustment, and lubrica-tion will keep your vehicle in the safest andmost efficient condition possible. Safety is anobligation of the vehicle owner/operator. Themost important points of vehicle inspection,adjustment, and lubrication are explained onthe following pages.

WARNINGEWB01842

Failure to properly maintain the vehicle orperforming maintenance activities incor-rectly may increase your risk of injury ordeath during service or while using the ve-hicle. If you are not familiar with vehicleservice, have a Yamaha dealer perform theservice.

WARNINGEWB02563

Turn off the engine when performing main-tenance unless otherwise specified.A running engine has moving parts that

can catch on body parts or clothing andelectrical parts that can cause shocks orfires.

Running the engine while servicing canlead to eye injury, burns, fire, or carbonmonoxide poisoning - possibly leadingto death. See page 2-5 for more informa-tion about carbon monoxide.

WARNINGEWB02691

Brake discs, calipers, drums, and liningscan become very hot during use. To avoidpossible burns, let brake components coolbefore touching them.


8-2

8

EBU33560

Owner’s manual and tool kitYou are recommended to put this owner’smanual in the vinyl bag and always carry it inthe glove compartment as shown. Put theowner’s tool kit and tire pressure gauge underthe passenger seat.

The service information included in this man-ual is intended to provide you, the owner, withthe necessary information for completingyour own preventive maintenance and minorrepairs.The tools provided in the owner’s tool kit aresufficient for this purpose, except that atorque wrench is also necessary to properlytighten nuts and bolts.

1. Owner’s manual

11. Owner’s tool kit2. Tire pressure gauge

12


8-3

8

If you do not have a torque wrench availableduring a service operation requiring one, takeyour vehicle to a Yamaha dealer to check thetorque settings and adjust them as neces-sary.


8-4

8

EBU32030

Periodic maintenance chart for the emission control systemFor vehicles not equipped with an odometer or hour meter, follow the month maintenance in-

tervals.For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours mainte-

nance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time,the month maintenance intervals should still be followed.

Items marked with an asterisk should be performed by a Yamaha dealer as they require specialtools, data and technical skills.

NO. ITEM ROUTINE

INITIAL EVERY

Whichev-er comes

first

month 1 3 6 6 12

km (mi)

320 (200)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

hours 20 75 150 150 300

1 * Fuel line •Check fuel hose for cracks or damage.•Replace if necessary. √ √ √

2 * Valves •Check valve clearance.•Adjust if necessary. √ √ √ √

3 Spark plug•Check condition.•Adjust gap and clean.•Replace if necessary.

√ √ √ √ √

4 * Crankcase breather system

•Check breather hose for cracks or damage.•Replace if necessary. √ √ √


8-5

8

5 * Exhaust system•Check for leakage.•Tighten if necessary.•Replace gasket(s) if necessary.

√ √ √

6 Spark arrester •Clean. √ √ √

7 * Air induction sys-tem

•Check the air cut-off valve, reed valve, and hose for damage.

•Replace any damaged parts if necessary.√ √ √ √ √

NO. ITEM ROUTINE

INITIAL EVERY

Whichev-er comes

first

month 1 3 6 6 12

km (mi)

320 (200)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

hours 20 75 150 150 300


8-6

8

EBU32110

General maintenance and lubrication chart

NO. ITEM ROUTINE

INITIAL EVERY

Whichev-er comes

first

month 1 3 6 6 12

km (mi)

320 (200)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

hours 20 75 150 150 300

1 * Cooling system•Check coolant leakage.•Repair if necessary. √ √ √ √ √

•Replace coolant. Every 2 years

2 Air filter element •Clean.•Replace if necessary.

Every 20–40 hours (more often in wet or dusty areas)

3 Engine oil •Replace (warm engine before draining). √ √ √ √

4 Engine oil filter cartridge •Replace. √ √ √

5 Final gear oil/Dif-ferential gear oil

•Check oil level/oil leakage.•Replace. √ √

6 * Front brake

•Check operation/brake pad wear/fluid leak-age/see page 8-8.

•Correct if necessary. Replace pads if worn to the limit.

√ √ √ √ √

7 * Rear brake

•Check operation/brake pad wear/fluid leak-age/see page 8-8.

•Correct if necessary. Replace pads if worn to the limit.

√ √ √ √ √


8-7

8

8 * Parking brake •Check operation and adjust if necessary. √ √ √ √ √

9 * Brake fluid •Change. Every 2 years

10 * Accelerator pedal •Check operation and free play. √ √ √ √ √

11 * V-belt •Check operation.•Check for wear, cracks, or damage. √ √ √

12 * Wheels •Check balance/damage/runout.•Repair if necessary. √ √ √ √

13 * Wheel bearings•Check bearing assemblies for loose-

ness/damage.•Replace if damaged.

√ √ √ √

14 * Front and rear suspension

•Check operation and for leakage.•Correct if necessary. √ √

15 * Steering system•Check operation and for looseness/Replace

if damaged.•Check toe-in/Adjust if necessary.

√ √ √ √ √

16 * Stabilizer bushes •Check for cracks or other damage, and re-place if necessary. √ √ √

17 *Rear upper and lower knuckle pivots

•Lubricate with lithium-soap-based grease. √ √ √

NO. ITEM ROUTINE

INITIAL EVERY

Whichev-er comes

first

month 1 3 6 6 12

km (mi)

320 (200)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

hours 20 75 150 150 300


8-8

8 EBU32330

TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty,

sandy or muddy areas, or at full throttle.Hydraulic brake service

• Regularly check and, if necessary, correct the brake fluid level.• Every two years replace the internal components of the brake master cylinder and calipers,

and change the brake fluid.

18 * Drive shaft uni-versal joint •Lubricate with lithium-soap-based grease. √ √ √

19 * Engine mount •Check for cracks or damage.•Check bolt tightness. √ √ √

20 * Front and rear axle boots

•Check for cracks or other damage, and re-place if necessary. √ √

21 * Fittings and fas-teners

•Check all chassis fittings and fasteners.•Correct if necessary. √ √ √ √ √

NO. ITEM ROUTINE

INITIAL EVERY

Whichev-er comes

first

month 1 3 6 6 12

km (mi)

320 (200)

1200 (750)

2400 (1500)

2400 (1500)

4800 (3000)

hours 20 75 150 150 300


8-9

8

• Replace the brake hoses every four years and if cracked or damaged.


8-10

8

EBU32340

Hood

To remove1. Pull the tab on each hood lock up, and

then turn the hood locks 1/4 turn clock-wise.

2. Remove the hood.

1. Tab

1

1. Tab2. Hood lock

1. Hood

1

2

1


8-11

8

To install1. Insert the projections on the hood into the

slots in the front grill, and then place thehood in the original position.

2. Turn the hood locks 1/4 turn counter-clockwise, and then push the tab on eachhood lock down so that it is pointing rear-ward. Make sure that the hood is securelyinstalled.

NOTICEECB02180

Do not drive the vehicle with the hoodopen, unlatched, or removed.

EBU33602

Panels

Left panel

To remove the left panel1. Remove the bolts.

2. Open the driver door, and then removethe quick fastener screws.

1. Bolt2. Left panel

1

2


8-12

8

3. Pull the panel outward.4. Close the driver door.

To install the left panelOpen the driver door, place the panel in theoriginal position, and then install the bolts andquick fastener screws.

Right panel

To remove the right panel1. Remove the bolts.

2. Open the passenger door, and then re-move the quick fastener screws.

1. Quick fastener screw

1

1

1. Bolt2. Right panel

1

2


8-13

8

3. Remove the fuel tank cap. (See page4-14.)

4. Pull the panel outward.5. Install the fuel tank cap.6. Close the passenger door.

To install the right panel1. Remove the fuel tank cap.2. Open the passenger door, place the pan-

el in the original position, and then installthe bolts and quick fastener screws.

3. Install the fuel tank cap.

Right rear panel

To remove the right rear panel1. Remove the right panel.2. Remove the quick fastener screws, and

then take the panel off.

To install the right rear panel1. Place the panel in the original position,

and then install the quick fastenerscrews.

2. Install the right panel.

1. Quick fastener screw

1

1

1. Right rear panel2. Quick fastener screw

2

21


8-14

8

EBU33702

Engine oil and oil filter cartridgeCheck engine oil level before each operation.In addition, change the oil and the oil filter car-tridge at the intervals specified in the periodicmaintenance and lubrication chart.

To check the engine oil level1. Park the vehicle on a level surface.2. Check the engine oil level on a cold en-

gine.

TIPIf the engine was started before checking theoil level, be sure to warm up the engine suffi-ciently, and then wait at least 10 minutes untilthe oil settles for an accurate reading.

3. Remove the passenger seat cushion (seepage 4-15 for more information).

4. Remove the rubber cover.

5. Remove the engine oil dipstick and wipeit with a clean rag.

1. Rubber cover

1. Engine oil dipstick

1

1


8-15

8

6. With the arrow mark pointing in the direc-tion shown, insert the dipstick completelyinto the oil filler hole and then remove itagain to check the oil level.

TIPThe engine oil should be between the mini-mum and maximum level marks.

7. If the engine oil is at or below the mini-mum level mark, add sufficient oil of therecommended type to raise it to the cor-rect level.

8. Install the dipstick with the arrow pointingin the direction shown.

1. Engine oil dipstick2. Arrow mark

1

2 1. Engine oil dipstick2. Maximum level mark3. Minimum level mark

1

23

1


8-16

8

9. Install the rubber cover.10. Install the passenger seat cushion.

To change the engine oil (with or withoutoil filter cartridge replacement)1. Park the vehicle on a level surface.2. Start the engine, warm it up for several

minutes, and then turn it off.3. Remove the passenger seat cushion (see

page 4-15 for more information).4. Remove the rubber cover.

5. Remove the engine oil dipstick.6. Place an oil pan under the engine to col-

lect the used oil.7. Remove the engine oil drain bolt and its

gasket to drain the oil from the crank-case.


1

2

1. Rubber cover

1


8-17

8

TIPSkip steps 8–10 if the oil filter cartridge is notbeing replaced.

8. Remove the oil filter cartridge with an oilfilter wrench. Make sure that the O-ring isremoved together with the oil filter car-tridge. If the O-ring remains attached tothe crankcase, oil leakage may occur.

TIPAn oil filter wrench is available from a Yamahadealer.

9. Apply a light coat of clean engine oil tothe O-ring of the new oil filter cartridge.

TIPMake sure that the O-ring is properly seated.

1. Engine oil drain bolt2. Gasket

1

2

1. Oil filter cartridge2. Oil filter wrench

2 1


8-18

8

10. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to thespecified torque with a torque wrench.

11. Install the engine oil drain bolt and its newgasket, and then tighten the bolt to thespecified torque.

12. Refill with the specified amount of recom-mended engine oil into the oil filler hole.

13. Install the dipstick with the arrow pointingin the direction shown.

1. O-ring

Tightening torque:Oil filter cartridge:

15 Nm (1.5 m·kgf, 11 ft·lbf)

1

1. Torque wrench

Tightening torque:Engine oil drain bolt:

22 Nm (2.2 m·kgf, 16 ft·lbf)

1


8-19

8

TIPBe sure to wipe off spilled oil on any parts af-ter the engine and exhaust system havecooled down.

NOTICEECB00301

In order to prevent clutch slippage (sincethe engine oil also lubricates the clutch),do not mix any chemical additives. Donot use oils with a diesel specification of“CD” or oils of a higher quality thanspecified. In addition, do not use oils la-beled “ENERGY CONSERVING II” orhigher.

Make sure that no foreign material en-ters the crankcase.

14. Start the engine, and then let it idle forseveral minutes while checking it for oilleakage. If oil is leaking, immediately turnthe engine off and check for the cause.


Recommended engine oil:See page 10-1.

Oil quantity:Without oil filter cartridge replacement:

2.20 L (2.33 US qt, 1.94 Imp.qt)With oil filter cartridge replacement:

2.30 L (2.43 US qt, 2.02 Imp.qt)

1

2


8-20

8

15. Turn the engine off, wait at least 10 minu-tes, and then check the oil level and cor-rect it if necessary.

16. Install the rubber cover.17. Install the passenger seat cushion.

EBU32370

Final gear oil

Checking the final gear oil level1. Park the vehicle on a level surface.2. Remove the final gear oil filler bolt and its

gasket, and then check the oil level in thefinal gear case. The oil level should be atthe brim of the filler hole. 3. If the oil is below the brim of the filler hole,

add sufficient oil of the recommendedtype to raise it to the correct level.NOTICE: Be sure no foreign materialenters the final gear case. [ECB00422]

4. Check the gasket for damage, and re-place it if necessary.

5. Install the oil filler bolt and its gasket, andthen tighten the bolt to the specifiedtorque.

1. Final gear oil2. Gasket3. Final gear oil filler bolt4. Correct oil level

2

4

31


8-21

8

Changing the final gear oil1. Park the vehicle on a level surface.2. Place an oil pan under the final gear case

to collect the used oil.3. Remove the final gear oil filler bolt, the fi-

nal gear oil drain bolt and their gasket todrain the oil.

4. Install the drain bolt and its new gasket,and then tighten the bolt to the specifiedtorque.

5. Refill with the recommended final gear oilup to the brim of the filler hole. NOTICE:Be sure no foreign material enters thefinal gear case. [ECB00422]

6. Check the oil filler bolt gasket for dam-age, and replace it if necessary.

7. Install the oil filler bolt and its gasket, andthen tighten the bolt to the specifiedtorque.

Tightening torque:Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Final gear oil drain bolt2. Gasket

2 1

Tightening torque:Final gear oil drain bolt:

22 Nm (2.2 m·kgf, 16 ft·lbf)


Oil quantity:0.64 L (0.68 US qt, 0.56 Imp.qt)


8-22

8

8. Check for oil leakage. If oil leakage isfound, check for the cause.

EBU32380

Differential gear oil

Checking the differential gear oil level1. Park the vehicle on a level surface.2. Remove the differential gear oil filler bolt

and its gasket, and then check the oil lev-el. It should be up to the brim of the fillerhole.

3. If the level is low, add sufficient oil of therecommended type to raise it to thespecified level. NOTICE: Be sure no for-eign material enters the differentialgear case. [ECB00412]

4. Check the gasket for damage, and re-place it if necessary.

5. Install the differential gear oil filler boltand its gasket, and then tighten the boltto the specified torque.

Tightening torque:Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Differential gear oil filler bolt2. Gasket3. Differential gear oil4. Correct oil level

12

3

4


8-23

8

Changing the differential gear oil1. Park the vehicle on a level surface.2. Place an oil pan under the differential

gear case to collect the used oil.3. Remove the differential gear oil filler bolt,

the differential gear oil drain bolt and theirgasket to drain the oil.

4. Install the differential gear oil drain boltand its new gasket, and then tighten thebolt to the specified torque.

5. Refill the differential gear case with therecommended oil. NOTICE: Be sure noforeign material enters the differentialgear case. [ECB00412]

6. Check the oil filler bolt gasket for dam-age, and replace it if necessary.

7. Install the differential gear oil filler boltand its gasket, and then tighten the boltto the specified torque.

Tightening torque:Differential gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Differential gear oil drain bolt2. Gasket

1

2

Tightening torque:Differential gear oil drain bolt:

9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)


Oil quantity:0.18 L (0.19 US qt, 0.16 Imp.qt)


8-24

8

8. Check for oil leakage. If oil leakage isfound, check for the cause.

EBU33660

CoolantThe coolant level should be checked beforeeach ride. In addition, the coolant must bechanged at the intervals specified in the peri-odic maintenance and lubrication chart.

Checking the coolant level1. Park the vehicle on a level surface.2. Check the coolant level in the coolant

reservoir when the engine is cold as thecoolant level varies with engine tempera-ture.

TIPThe coolant should be between the minimumand maximum level marks.

3. If the coolant is at or below the minimumlevel mark, remove the coolant reservoircap, add coolant to the maximum levelmark, and install the reservoir cap.

Tightening torque:Differential gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Coolant reservoir cap2. Maximum level mark3. Minimum level mark

Coolant reservoir capacity (up to the maxi-mum level mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)

1

2

3


8-25

8

Changing the coolant

WARNINGEWB01891

Wait for the engine and radiator to cool be-fore removing the radiator cap. You couldbe burned by hot fluid and steam blownout under pressure. Always place a thickrag over the cap when opening. Allow anyremaining pressure to escape before com-pletely removing the cap.

1. Park the vehicle on a level surface.2. Remove the hood. (See page 8-10 for

hood removal and installation proce-dures.)

3. Place a container under the engine to col-lect the used coolant.

4. Remove the radiator cap.

5. Remove the coolant drain bolt and itsgasket to drain the coolant from the en-gine and radiator.

1. Radiator cap

1


8-26

8

6. Place a container under the coolant res-ervoir to collect the used coolant.

7. Remove the coolant reservoir cap.

8. Disconnect the coolant reservoir hose,and then drain the coolant from the cool-ant reservoir.

9. After draining the coolant, thoroughlyflush the cooling system with clean tapwater.

10. Install the coolant drain bolt and its newgasket and then tighten the bolt to thespecified torque.

1. Coolant drain bolt2. Gasket

1

2

1. Coolant reservoir cap2. Coolant reservoir hose

1

2


8-27

8

11. Connect the coolant reservoir hose.12. Pour the recommended coolant into the

radiator until it is full.13. Pour the recommended coolant into the

reservoir to the maximum level mark, andthen install the reservoir cap.

NOTICEECB02190

Mix antifreeze with distilled water only.However, if distilled water is not available,soft water may be used for refilling. Do notuse hard water or salt water since they areharmful to the engine.

14. Remove the right panel and right rearpanel. (See page 8-11 for right panel andright rear panel removal and installationprocedures.)

15. Loosen the water pump air bleed bolt,without removing it, to allow all of the airto escape from the air bleed bolt hole.

Tightening torque:Coolant drain bolt:

8 Nm (0.8 m·kgf, 5.8 ft·lbf)

Antifreeze/water mixture ratio:1:1

Recommended antifreeze:High-quality ethylene glycol antifreeze con-taining corrosion inhibitors for aluminum engines

Coolant quantity:Radiator (including all routes):

2.85 L (3.01 US qt, 2.51 Imp.qt)Coolant reservoir (up to the maximum level mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)


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8

16. When coolant begins to flow out of thebolt hole, tighten the water pump airbleed bolt to the specified torque.

17. Loosen the cylinder head air bleed bolt,without removing it, to allow all of the airto escape from the air bleed bolt hole.

18. When coolant begins to flow out of thebolt hole, tighten the cylinder head airbleed bolt to the specified torque.

19. Start the engine and let it idle for ten mi-nutes.

20. Rev the engine five times.21. Pour additional coolant into the radiator

until it is full.

1. Water pump air bleed bolt

Tightening torque:Water pump air bleed bolt:

8 Nm (0.8 m·kgf, 5.8 ft·lbf)

1

1. Cylinder head air bleed bolt

Tightening torque:Cylinder head air bleed bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

1


8-29

8

22. Stop the engine and allow it to cool. If thecoolant level has dropped after the en-gine has cooled, add sufficient coolantuntil it reaches the top of the radiator, andthen install the radiator cap.

23. Check the coolant level in the reservoir. Ifnecessary, remove the coolant reservoircap, add coolant to the maximum levelmark, and then install the cap.

24. Start the engine, and then check for cool-ant leakage.

TIPIf any leakage is found, have a Yamaha dealercheck the cooling system.

25. Install the panels and the hood.

EBU32400

Axle bootsCheck the axle boots for holes or tears.If any damage is found, have them replacedby a Yamaha dealer.

1. Front axle boot

1. Rear axle boot

11

11


8-30

8

EBU33570

Spark plug inspection

Removal1. Remove the spark plug cap.

2. Use the spark plug wrench in the tool kitto remove the spark plug as shown.

InspectionThe spark plug is an important engine com-ponent and is easy to inspect. The conditionof the spark plug can indicate the condition ofthe engine.The ideal color of the porcelain insulatoraround the center electrode is a medium-to-light tan for a vehicle that is being ridden nor-mally.You should periodically remove and inspectthe spark plug because heat and deposits willcause the spark plug to slowly break down

1. Spark plug cap

1

1. Spark plug wrench

1


8-31

8

and erode. If electrode erosion becomes ex-cessive, or if carbon and other deposits areexcessive, you should replace the spark plugwith the specified plug.

Measure the spark plug gap with a wire thick-ness gauge and, if necessary, adjust the gapto specification.

Installation1. Clean the surface of the spark plug gas-

ket and its mating surface, and then wipeoff any grime from the spark plugthreads.

2. Install the spark plug and tighten it to thespecified torque. If a torque wrench is notavailable when you are installing thespark plug, a good estimate of the cor-rect torque is one-quarter to one-half turnpast finger tight. Have the spark plugtightened to the specified torque as soonas possible.

3. Install the spark plug cap.

Specified spark plug:NGK/CPR7EA-9

1. Spark plug gap

1

Spark plug gap:0.8–0.9 mm (0.031–0.035 in)

Tightening torque:Spark plug:

11 Nm (1.1 m·kgf, 8.0 ft·lbf)


8-32

8

EBU33580

Cleaning the air filter elementThe air filter element should be cleaned every20–40 hours. It should be cleaned and lubri-cated more often if the vehicle is operated inextremely dusty areas. Each time air filter ele-ment maintenance is performed, check the airinlet to the air filter case for obstructions.Check the air filter element rubber joint to thethrottle body and manifold fittings for an air-tight seal. Tighten all fittings securely to avoidthe possibility of unfiltered air entering the en-gine.

NOTICEECB02270

Never operate the engine with the air filterelement removed. Doing so would allowunfiltered air to enter, causing rapid en-gine wear and possible engine damage.Additionally, the fuel injection systemwould be affected, resulting in poor engineperformance and possible overheating.

1. Remove the storage compartment locat-ed between the driver seat and the pas-senger seat as shown.

2. Remove the air filter case cover by un-hooking the holders.


1


8-33

8

3. Remove the air filter element.

4. While pushing the projections on the airfilter frame inward, remove the air filter el-ement holder.

5. Remove the sponge material from the airfilter frame.

1. Air filter case cover2. Air filter case cover holder

1. Air filter element

1

2

2

1

1. Air filter element holder2. Projection

12


8-34

86. Wash the sponge material gently but

thoroughly in parts cleaning solvent.WARNING! Using gasoline or otherflammable solvents to clean the air fil-ter element can cause a fire or explo-sion, which could lead to seriousinjury. [EWB03360]

7. Squeeze the excess solvent out of thesponge material. NOTICE: Do not twistthe sponge material when squeezingit. [ECB00442]

8. Wash the sponge material in warm soapywater to remove remaining solvent, thenrinse thoroughly with plain warm water.

9. Squeeze excess water out of the spongematerial. NOTICE: Do not twist thesponge material when squeezing it.[ECB00442]

10. Allow the sponge material to dry thor-oughly. Inspect the sponge material andreplace it if damaged.

1. Air filter element holder2. Sponge material3. Air filter frame

321


8-35

8

11. Thoroughly apply Yamaha foam air filteroil or other quality liquid foam air filter oil(not spray type) to the sponge material.The sponge material should be wet butnot dripping.

12. Pull the sponge material over its frame.13. Install the air filter element holder.14. Install the air filter element.15. Fit the holders on the air filter case cover

onto the projections on the air filter case,and then install the air filter case cover byhooking the holders onto the cover.

16. Install the storage compartment asshown.

EBU33672

Cleaning the air filter case/air duct check hoseThere is a check hose at the bottom of the airfilter case and at the bottom of the air duct.The check hoses can be accessed under thevehicle. If dust or water collects in a checkhose, empty the hose and clean the air filterelement and air filter case.

1. Holder2. Projection

1

2


8-36

8

EBU33690

V-belt case drain plugThe V-belt case drain plug is located behindthe left panel. (See page 8-11 for left panel re-moval and installation procedures.)After riding in water deep enough to allow wa-ter to enter the V-belt case, remove the drainplug to drain any water from the case.If water drains from the V-belt case after re-moving the drain plug, have a Yamaha dealerinspect the vehicle, as the water may affectother engine parts.

EBU32450

Cleaning the spark arrester

WARNINGEWB03370

Hot exhaust system may cause burns. Toavoid burns or fires, make sure that the en-gine is stopped and the exhaust system iscool before cleaning the spark arrester. Donot start the engine while cleaning the ex-haust system.

1. Remove the tailpipe bolts.

1. Air duct check hose2. Air filter case check hose

2

1

1. V-belt case drain plug

1


8-37

8

2. Remove the tailpipe by pulling it out ofthe muffler, and then remove the gasket.

3. Tap the tailpipe lightly, and then use awire brush to remove any carbon depos-its from the spark arrester portion of thetailpipe and inside of the tailpipe housing.

4. Install the gasket, and then insert the tail-pipe into the muffler and align the boltholes.

5. Install the bolts and tighten them to thespecified torque.

1. Tailpipe bolt

1

11. Gasket2. Spark arrester3. Tailpipe

Tightening torque:Tailpipe bolt:

10 Nm (1.0 m·kgf, 7.2 ft·lbf)

321


8-38

8

EBU32460

Valve clearanceThe correct valve clearance changes withuse, resulting in improper fuel/air supply orengine noise. To prevent this, the valve clear-ance must be adjusted regularly. This adjust-ment however, should be left to aprofessional Yamaha service technician.

EBU32470

BrakesReplacement of brake components requiresprofessional knowledge. Brake serviceshould be performed by a Yamaha dealer.

WARNINGEWB02572

Operating with improperly serviced or ad-justed brakes could lead to a loss in brak-ing ability and an accident.

EBU32480

Checking the front and rear brake padsEach brake pad is provided with wear indica-tor grooves, which allow you to check thebrake pad wear without having to disassem-ble the brake. To check the brake pad wear,check the wear indicator grooves. If a brakepad has worn to the point that the wear indi-cator grooves have almost disappeared, havea Yamaha dealer replace the brake pads as aset.The wheels need to be removed to check thebrake pads. (See pages 8-44, 8-46 for wheelremoval and installation procedures.)


8-39

8

EBU32500

Checking the brake fluid levelBefore riding, check that the brake fluid isabove the minimum level mark. Check thebrake fluid level with the top of the reservoirlevel. Replenish the brake fluid if necessary.

WARNINGEWB02721

Improper maintenance can result in loss ofbraking ability. Observe these precau-tions: Insufficient brake fluid may allow air to

enter the brake system, reducing brak-ing performance.

1. Brake pad wear indicator groove

1

1. Minimum level mark

Specified brake fluid: DOT 4

1


8-40

8

Clean the filler cap before removing. Useonly DOT 4 brake fluid from a sealedcontainer.

Use only the specified brake fluid; other-wise, the rubber seals may deteriorate,causing leakage.

Refill with the same type of brake fluid.Adding a brake fluid other than DOT 4may result in a harmful chemical reac-tion.

Be careful that water does not enter thebrake fluid reservoir when refilling. Wa-ter will significantly lower the boilingpoint of the fluid and may result in vaporlock.

NOTICEECB01161

Brake fluid may damage painted surfacesor plastic parts. Always clean up spilledfluid immediately.

As the brake pads wear, it is normal for thebrake fluid level to gradually go down. A lowbrake fluid level may indicate worn brakepads and/or brake system leakage; therefore,be sure to check the brake pads for wear andthe brake system for leakage. If the brake fluidlevel goes down suddenly, have a Yamahadealer check the cause before further riding.

EBU32520

Brake fluid replacementComplete fluid replacement should be doneonly by trained Yamaha service personnel.Have a Yamaha dealer replace the followingcomponents during periodic maintenance orwhen they are damaged or leaking.Replace the oil seals every two years.Replace the brake hoses every four years.

EBU32530

Checking the brake pedalHave a Yamaha dealer check the brakes atthe intervals specified in the periodic mainte-nance and lubrication chart. There should be


8-41

8

no free play in the brake pedal. The brakesshould operate smoothly and there should beno brake drag. If the brakes feel soft orspongy, this could indicate air in the brakesystem. Have a Yamaha dealer check thebrake system if necessary.

EBU33710

Parking brakePull the parking brake lever rearward com-pletely. If the parking brake lever clicks eighttimes or more, have a Yamaha dealer adjustthe parking brake because the braking force

of the parking brake is weak. In addition, havea Yamaha dealer check and adjust the park-ing brake at the intervals specified in the peri-odic maintenance and lubrication chart.

EBU32550

Brake light switch adjustmentThe brake light switch, which is activated bythe brake pedal, is properly adjusted whenthe brake light comes on just before brakingtakes effect. If necessary, adjust the brakelight switch as follows.Turn the adjusting nut while holding the brakelight switch in place. To make the brake lightcome on earlier, turn the adjusting nut in di-rection (a). To make the brake light come onlater, turn the adjusting nut in direction (b).1. Brake pedal

2. No brake pedal free play

1

2


8-42

8

EBU32560

Cable inspection and lubrication

WARNINGEWB03380

Damaged cables could restrict operation,which may cause an accident or injury. In-spect control cables frequently and re-place damaged cables. Corrosion canresult when the outer covering of controlcables becomes damaged. Cables canalso become frayed or kinked.

Lubricate the cable ends. If the cables do notoperate smoothly, ask a Yamaha dealer to re-place them.

EBU32570

Brake pedal and accelerator pedal lu-bricationLubricate the pivoting parts.

1. Brake light switch2. Adjusting nut

(a)

(b)

1 2

Recommended lubricant:Yamaha cable lubricant or other suitable cable lubricant

Recommended lubricant:Lithium-soap-based grease


8-43

8

EBU32580

Checking the stabilizer bushesThe stabilizer bushes must be checked forcracks or damage at the intervals specified inthe periodic maintenance and lubricationchart.Have a Yamaha dealer replace the stabilizerbushes if necessary.

EBU32590

Rear knuckle upper and lower pivot lu-brication (left and right)Lubricate the knuckle upper and lower pivotswith a grease gun.


8-44

8 EBU32600

Steering shaft lubricationLubricate the pivot points.

EBU32610

Wheel removal1. Loosen the wheel nuts.2. Elevate the vehicle and place a suitable

stand under the frame.3. Remove the nuts from the wheel.4. Remove the wheel.




8-45

8

EBU32620

Tire replacementAlways use the same size and type of tiresrecommended in this owner’s manual. Thetires that came with your Yamaha Wolverinewere designed to match the performance ca-pabilities and to provide the best combinationof handling, braking, and comfort. It is best toreplace all four tires at the same time. If that isnot possible, you must replace the tires in

pairs (front or rear) with tires of the same sizeand type as the originals. Never replace justone tire.

WARNINGEWB03390

Installing improper tires on your YamahaWolverine can affect handling and stabili-ty. This can cause a loss of control.

The tires listed below have been approved byYamaha Motor Manufacturing Corporation ofAmerica for this model.

1. Wheel nut

1

1

Front tire:Size:

26 x 8-12NHSManufacturer/model:

MAXXIS/MU09Rear tire:

Size:26 x 10-12NHS

Manufacturer/model:MAXXIS/MU10


8-46

8

EBU32630

Wheel installation1. Install the wheel and the nuts.

TIPTapered nuts are used for both the front andrear wheels. Install the nuts with their taperedside towards the wheel.

2. Lower the vehicle so that the wheel is onthe ground.

3. Tighten the wheel nuts in a crisscrosspattern to the specified torque.

WARNINGEWB03400

Do not reverse the rims on your YamahaWolverine to widen the track width. Install-ing wheels improperly increases the risk ofwheel failure and accidents.

EBU32640

BatteryThe battery is located under the hood. (Seepage 8-10 for hood removal and installationprocedures.)This model is equipped with a VRLA (ValveRegulated Lead Acid) battery. There is noneed to check the electrolyte or to add dis-tilled water. However, the battery lead con-nections need to be checked and, ifnecessary, tightened.

1. Tapered nut

1

Tightening torques:Front wheel nut:

75 Nm (7.5 m·kgf, 54 ft·lbf)Rear wheel nut:

75 Nm (7.5 m·kgf, 54 ft·lbf)


8-47

8

WARNINGEWB03410

Avoid battery contact with skin, eyes, orclothing. Shield eyes when working nearbatteries. Keep out of reach of children.You could be poisoned or severely burnedby the sulfuric acid in battery electrolyte. Incase of accidental contact with batteryelectrolyte:EXTERNAL: Flush with water.INTERNAL: Drink large quantities of wateror milk. Follow with milk of magnesia,beaten egg, or vegetable oil. Get promptmedical attention.EYES: Flush with water for 15 minutes andget prompt medical attention.

WARNINGEWB03420

Batteries may produce explosive gases.Ventilate when charging or using in aclosed space. Keep batteries away fromsparks, flames, cigarettes, or other sourc-es of ignition.

To remove the battery1. Turn the key to “ ” (off).2. Remove the hood. (See page 8-10 for


3. Remove the air intake duct panel by re-moving the quick fastener screws.


8-48

8

4. Unhook the battery bands.5. Disconnect the negative battery lead first,

then the positive battery lead by remov-ing their bolt. NOTICE: When removingthe battery, the main switch must beoff, and the negative lead must be dis-connected before the positive lead.[ECB01002]

6. Pull the battery out of its compartment.

To charge the batteryHave a Yamaha dealer charge the battery assoon as possible if it seems to have dis-charged. Keep in mind that the battery tendsto discharge more quickly if the vehicle isequipped with optional electrical accessories.

1. Quick fastener screw2. Air intake duct panel

2

1

1. Positive battery lead (red)2. Battery band3. Negative battery lead (black)

2

13


8-49

8

NOTICEECB00932

To charge a VRLA (Valve Regulated LeadAcid) battery, a special (constant-voltage)battery charger is required. Using a con-ventional battery charger will damage thebattery.

To store the battery If the vehicle will not be used for more than

one month, remove the battery, fully chargeit, and then place it in a cool, dry place.

If the battery will be stored for more thantwo months, check it at least once a monthand fully charge it if necessary.

NOTICEECB00941

Always keep the battery charged. Storinga discharged battery can cause perma-nent battery damage.

To install the battery

TIPBe sure the battery is fully charged.

1. Place the battery in its compartment.2. Connect the positive battery lead first,

then the negative battery lead by install-ing their bolt. NOTICE: When installingthe battery, the main switch must beoff, and the positive lead must be con-nected before the negative lead. [ECB01111]

1. Positive battery lead (red)2. Battery band3. Negative battery lead (black)

2

13


8-50

8

3. Hook the battery bands.4. Install the air intake duct panel by install-

ing the quick fastener screws.5. Install the hood.

EBU32650

Jump-startingJump-starting the vehicle should be avoided.The battery should be removed and chargedinstead.

WARNINGEWB03430

To avoid battery explosion and/or seriousdamage to the electrical system:Do not connect the negative lead of the

jumper cable to the negative terminal ofthe battery.

Do not touch the positive lead of thejumper cable to the negative lead.

Do not reverse the polarity of the jumpercables when connecting to the batteries.

However, if the vehicle must be jump-started,proceed as follows.

1. Turn the key to “ ” (off).2. Remove the hood. (See page 8-10 for


3. Using a charged 12-volt battery, connectthe positive lead of the jumper cable tothe positive terminal of the battery in thevehicle and the other end of the positivelead to the positive terminal of thecharged battery.

1. Jumper cable positive lead

1


8-51

8

4. Connect the negative lead of the jumpercable to the negative terminal of thecharged battery and the other end of thenegative lead to an unpainted metal sur-face of the frame of the vehicle to bestarted.

5. Start the engine. (Refer to “Starting theengine” on page 6-2.)

6. After the engine starts, disconnect thenegative lead of the jumper cable fromthe frame and charged battery, and then

disconnect the positive lead of the jump-er cable from the charged battery and thebattery in the vehicle.

7. Install the hood.

EBU33100

Fuse replacementThe main fuse, the fuel injection system fuse,the EPS fuse, and the fuse box are locatedunder the hood. (See page 8-10 for hood re-moval and installation procedures.)

1. Jumper cable negative lead

1


8-52

8

If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the

electrical circuit in question.

1. Fuse box2. Main fuse3. EPS fuse4. Fuel injection system fuse5. Fuel injection system spare fuse

1 32 4

5

1. Backup fuse “BACK UP” (for clock)2. Ignition fuse “IGNITION”3. Four-wheel-drive motor fuse “DIFF”4. Auxiliary DC jack fuse “TERMINAL”5. Signaling system fuse “SIGNAL”6. Headlight fuse “HEAD”7. Spare fuse8. Radiator fan motor fuse “FAN”

1 2 3 4 5 6

8 77


8-53

8

NOTICEECB00641

To prevent accidental short-circuiting,turn off the main switch when checking orreplacing a fuse.

2. Remove the hood. (See page 8-10 forhood removal and installation proce-dures.)

3. Remove the blown fuse, and then install anew fuse of the specified amperage.WARNING! Always use a fuse of thespecified amperage. Never use anymaterial in place of the proper fuse.Using an improper fuse can causedamage to the electrical system andmay lead to a fire. [EWB03440]

Specified fuses:Main fuse:

40.0 AFuel injection system fuse:

10.0 AHeadlight fuse:

15.0 AIgnition fuse:

10.0 AAuxiliary DC jack fuse:

10.0 ASignaling system fuse:

10.0 AFour-wheel-drive motor fuse:

10.0 ARadiator fan motor fuse:

25.0 ABackup fuse:

10.0 AEPS fuse:

40.0 A


8-54

8

4. Turn the key to “ ” (on) and turn on theelectrical circuit in question to check ifthe device operates. If the fuse blowsagain immediately, have a Yamaha dealercheck the electrical system.

5. Install the hood.

EBU32670

Replacing a headlight bulbIf a headlight bulb burns out, replace it as fol-lows.1. Remove the cover at the rear of the head-

light by pulling it off.

2. Remove the headlight bulb cover by pull-ing it off.

3. Disconnect the headlight coupler.

1. Cover at the rear of the headlight

1

1. Headlight bulb cover

1


8-55

8

4. Unhook the headlight bulb holder.

5. Wait for the headlight bulb to cool beforetouching or removing it. Remove theburnt-out bulb by pulling it out.

6. Place a new headlight bulb into position,and then secure it with the bulb holder.NOTICE: Do not touch the glass part ofthe headlight bulb to keep it free fromoil, otherwise the transparency of theglass, the luminosity of the bulb, andthe bulb life will be adversely affected.Thoroughly clean off any dirt and fin-gerprints on the headlight bulb using acloth moistened with alcohol or thin-ner. [ECB00652]

1. Headlight coupler

1. Headlight bulb holder

1

1


8-56

8

7. Connect the headlight coupler.8. Install the bulb cover and the cover at the

rear of the headlight. NOTICE: Makesure the headlight bulb cover is se-curely fitted over the bulb holder andseated properly. [ECB02210]

9. Adjust the headlight beam if necessary.

EBU32680

Headlight beam adjustment

NOTICEECB00691

It is advisable to have a Yamaha dealermake this adjustment.

To raise the beam, turn the headlight beamadjusting screw in direction (a).To lower the beam, turn the headlight beamadjusting screw in direction (b).1. Do not touch the glass part of the bulb.

1

1. Headlight beam adjusting screw

1

(a) (b)


8-57

8

EBU33590

Tail/brake light bulb replacementIf a tail/brake light bulb burns out, replace it asfollows:1. Remove the tail/brake light bulb holder

(together with the bulb) by turning itcounterclockwise.

2. Push the burnt-out bulb in and turn itcounterclockwise to remove it from thebulb holder.

3. Push a new bulb in and turn it clockwiseto install in the bulb holder.

4. Install the bulb holder (together with thebulb) by turning it clockwise.

EBU32700

TroubleshootingAlthough Yamaha vehicles receive an inspec-tion before shipment from the factory, troublemay occur during operation. Any problem inthe fuel, compression, or ignition systems cancause poor starting and loss of power. Thetroubleshooting chart describes a quick, easyprocedure for making checks. If your vehiclerequires any repair, take it to a Yamaha deal-er.The skilled technicians at a Yamaha dealer-ship have the tools, experience, and know-how to properly service your vehicle. Use onlygenuine Yamaha parts on your vehicle. Imita-tion parts may look like Yamaha parts, butthey are often inferior. Consequently, theyhave a shorter service life and can lead to ex-pensive repair bills.

1. Tail/brake light bulb holder

1


8-58

8

WARNINGEWB03450

When checking the fuel system, do notsmoke and make sure there are no openflames or sparks in the area, including pilotlights from water heaters or furnaces.Gasoline or gasoline vapors can ignite orexplode, causing severe injury or propertydamage.


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EBU32710

Troubleshooting charts

Starting problems or poor engine performance

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the battery.

Supply fuel. The engine does not start. Check the battery.

Operate the electric starter.

4. CompressionThere is compression.

There is no compression.

The engine does not start. Have a Yamaha dealer check the vehicle.

Have a Yamaha dealer check the vehicle.

Remove the spark plugand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle. The engine does not start.Check the compression.

Operate the electric starter.

2. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Dry

Wet Operate the electric starter.

Check the battery lead connections,and have a Yamaha dealer charge the battery if necessary.

The engine does not start.Check the ignition.


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Engine overheatingWait for the engine to cool before removing the radiator cap. WARNING! If the engine is notcool when removing the radiator cap, hot fluid and steam could blow out under pressureand burn you. [EWB03460] Place a thick rag over the cap and remove the cap slowly to allow any re-maining pressure to escape.

TIPIf it is difficult to get the recommended coolant, tap water can be used temporarily, provided thatit is changed to the recommended coolant as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the coolant reservoir and/or radiator.

Level is OK.

Level is low, check the cooling system for leakage.

No leakage.

Leakage.Ask a Yamaha dealer to inspect and repair the cooling system.

Add coolant. (See TIP.)

Restart the engine. If the engine overheats again, ask a Yamaha dealer to inspect and/or repair the cooling system.


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EBU32720

CLEANING AND STORAGEEBU33680

CleaningFrequent, thorough cleaning of your vehiclewill not only enhance its appearance but willimprove its general performance and extendthe useful life of many components.1. Before cleaning the vehicle:

a. Block off the end of the exhaust pipeto prevent water entry. A plastic bagand strong rubber band may be used.

b. Make sure the spark plug and all fillercaps are properly installed.

2. If the engine case is excessively greasy,apply degreaser with a paint brush. Donot apply degreaser to the wheel axles.

3. Rinse the dirt and degreaser off with agarden hose. Use only enough pressureto do the job. WARNING! Test thebrakes after washing. Apply thebrakes several times at slow speeds tolet friction dry out the linings. Wet

brakes may have reduced stoppingability, increasing the chance of an ac-cident. [EWB03470] NOTICE: Excessive wa-ter pressure may cause water seepageand deterioration of wheel bearings,brakes, transmission seals and electri-cal devices. Many expensive repairbills have resulted from improper high-pressure detergent applications suchas those available in coin-operated carwashers. [ECB00712]

TIPThe tailgate can be removed to make it easierto clean the cargo bed. To separate the tail-gate from the cargo bed, unhook the latches,and then pull up the tailgate. (See page 4-20for tailgate removal and installation proce-dures.)


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4. Once the majority of the dirt has beenhosed off, wash all surfaces with warmwater and mild, detergent-type soap. Anold toothbrush or bottle brush is handyfor hard-to-get-at places.

5. Rinse the vehicle off immediately withclean water and dry all surfaces with aclean chamois towel or soft, absorbentcloth.

6. Clean the seats with a vinyl upholsterycleaner to keep the covers pliable andglossy.

7. Automotive-type wax may be applied toall painted and chrome-plated surfaces.Avoid combination cleaner-waxes. Manycontain abrasives which may scratch thepaint or protective finish. When finished,start the engine and let it idle for severalminutes.

EBU32740

StorageLong term storage (60 days or more) of yourvehicle will require some preventive proce-dures to guard against deterioration. Makeany necessary repairs before storing the vehi-cle.After thoroughly cleaning the vehicle, preparefor storage as follows:1. Fill the fuel tank with fresh fuel and add

the specified amount of Yamaha FuelStabilizer and Conditioner or equivalentproduct. Operate the vehicle for at least 5minutes to distribute treated fuel throughthe fuel system.

2. Remove the spark plug, pour about onetablespoon of SAE 10W-40 or 20W-50motor oil in the spark plug hole and install

Specified amount:1 oz of stabilizer to each gallon of fuel (or 7.5 ml of stabilizer to each liter of fuel)


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the spark plug. Ground the spark plugwire and turn the engine over severaltimes to coat the cylinder wall with oil.

3. Lubricate all control cables.4. Block up the frame to raise all wheels off

the ground.5. Tie a plastic bag over the exhaust pipe

outlet to prevent moisture from entering.6. If storing in a humid or salt-air atmo-

sphere, coat all exposed metal surfaceswith a light film of oil. Do not apply oil toany rubber parts or the seat covers.

7. Remove the battery and charge it. Storeit in a dry place and recharge it once amonth. Do not store the battery in an ex-cessively warm or cold place [less than 0°C (30 °F) or more than 30 °C (90 °F)].

Use of fuel stabilizer and conditioner elimi-nates the need to drain the fuel system. Con-sult a Yamaha dealer if the fuel system needsto be drained.


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EBU32750

SPECIFICATIONSDimensions:

Overall length:2970 mm (116.9 in)

Overall width:1540 mm (60.6 in)

Overall height:1885 mm (74.2 in)

Wheelbase:2065 mm (81.3 in)

Ground clearance:290 mm (11.4 in)

Minimum turning radius:4600 mm (181 in)

Weight:Curb weight:

595.0 kg (1312 lb)Engine:

Engine type:Liquid cooled 4-stroke, DOHC

Cylinder arrangement:Single cylinder

Displacement:708 cm³

Bore × stroke:103.0 × 85.0 mm (4.06 × 3.35 in)

Compression ratio:10.1 : 1

Starting system:Electric starter

Lubrication system:Wet sump

Engine oil:Recommended brand:

YAMALUBEType:

SAE 0W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-50

Recommended engine oil grade:API service SG type or higher, JASO standard MA

Engine oil quantity:Without oil filter cartridge replacement:

2.20 L (2.33 US qt, 1.94 Imp.qt)

0 10 30 50 70 90 110 130 ̊ F

–20 –10 0 10 20 30 40 50 ̊ C

SAE 0W-30

SAE 10W-30

SAE 10W-40

SAE 15W-40

SAE 20W-40

SAE 20W-50


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With oil filter cartridge replacement:2.30 L (2.43 US qt, 2.02 Imp.qt)

Final gear oil:Type:

SAE 80 API GL-4 Hypoid gear oilQuantity:

0.64 L (0.68 US qt, 0.56 Imp.qt)Differential gear oil:

Type:SAE 80 API GL-4 Hypoid gear oil

Quantity:0.18 L (0.19 US qt, 0.16 Imp.qt)

Coolant quantity:Coolant reservoir (up to the maximum level mark):

0.28 L (0.30 US qt, 0.25 Imp.qt)Radiator (including all routes):

2.85 L (3.01 US qt, 2.51 Imp.qt)Air filter:

Air filter element:Wet element

Fuel:Recommended fuel:

Regular unleaded gasoline onlyFuel tank capacity:

37.0 L (9.77 US gal, 8.14 Imp.gal)Fuel injection:

Throttle body:ID mark:

2MB1 00

Spark plug (s):Manufacturer/model:

NGK/CPR7EA-9Spark plug gap:

0.8–0.9 mm (0.031–0.035 in)Clutch:

Clutch type:Wet, centrifugal automatic

Transmission:Secondary reduction system:

Shaft driveSecondary reduction ratio:

43/21 × 17/12 × 33/9 (10.636)Transmission type:

V-belt automaticOperation:

Right hand operationReverse gear:

23/14 × 28/23 (2.000)Low range:

31/16 (1.938)High range:

30/22 (1.364)Chassis:

Frame type:Steel tube frame

Caster angle:3.70 °

Trail:19.0 mm (0.75 in)


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Front tire:Type:

TubelessSize:

26 x 8-12NHSManufacturer/model:

MAXXIS/MU09Rear tire:

Type:Tubeless

Size:26 x 10-12NHS

Manufacturer/model:MAXXIS/MU10

Loading:Maximum loading limit:

327.0 kg (721 lb)(Total weight of operator, passengers, cargo, accessories, and tongue)

Tire air pressure (measured on cold tires):Recommended:

Vehicle load:0 - maximum



Minimum:Vehicle load:

0 - maximum



Front wheel:Wheel type:

Panel wheelRim size:

12 x 6.0ATRear wheel:

Wheel type:Panel wheel

Rim size:12 x 7.5AT

Front brake:Type:

Disc brakeOperation:

Unified brakeSpecified brake fluid:

DOT 4Rear brake:

Type:Disc brake

Operation:Unified brake

Specified brake fluid:DOT 4

Front suspension:Type:

Double wishbone


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Spring/shock absorber type:Coil spring/gas-oil damper

Wheel travel:243 mm (9.6 in)

Rear suspension:Type:

Double wishboneSpring/shock absorber type:

Coil spring/gas-oil damperWheel travel:

266 mm (10.5 in)Electrical system:

Ignition system:TCI

Charging system:AC magneto

Battery:Model:

U1-H11LVoltage, capacity:

12 V, 28.0 AhHeadlight:

Bulb type:Halogen bulb

Bulb voltage, wattage × quantity:Headlight:

12 V, 35.0/35.0 W × 2Tail/brake light:

12 V, 5.0/21.0 W × 2Neutral indicator light:

LED

Reverse indicator light:LED

Coolant temperature warning light:LED

Engine trouble warning light:LED

Parking brake indicator light:LED

On-Command four-wheel-drive/differential gear lock indicator:

LCDHigh-range indicator light:

LEDLow-range indicator light:

LEDDifferential gear lock indicator light:

LEDEPS warning light:

LEDHelmet/Seat belt indicator light:

14 V, 0.85 W × 2Fuses:

Main fuse:40.0 A

Fuel injection system fuse:10.0 A

EPS fuse:40.0 A

Headlight fuse:15.0 A

Signaling system fuse:10.0 A


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Ignition fuse:10.0 A

Auxiliary DC jack fuse:10.0 A

Backup fuse:10.0 A

Four-wheel-drive motor fuse:10.0 A

Radiator fan motor fuse:25.0 A


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EBU32770

CONSUMER INFORMATIONEBU32780

Identification number recordsRecord the key identification number, vehicleidentification number, and model label infor-mation in the spaces provided for assistancewhen ordering spare parts from a Yamahadealer or for reference, in case the vehicle isstolen.

KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUMBER:

MODEL LABEL INFORMATION:

EBU32790

Key identification numberThe key identification number is stamped onthe key, as shown in the following illustration.This number can be used for ordering a newkey.

EBU32800

Vehicle identification numberThe vehicle identification number is stampedinto the frame.

1. Key identification number

1


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The vehicle identification number is used toidentify your vehicle.

EBU33330

Model labelThe model label is affixed to the frame underthe driver seat. Record the information on thislabel in the space provided. This informationwill be needed to order spare parts from yourYamaha dealer.

EBU32820

Vehicle Emission Control Information labelThe Vehicle Emission Control Information la-bel is affixed at the location in the illustration.This label shows specifications related to ex-haust emissions as required by federal law,state law and Environment Canada.

1. Vehicle identification number

11. Model label

1


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1. Vehicle Emission Control Information label

1


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EBU33150

YAMAHA SIDE BY SIDE OFF-ROAD VEHICLE WARRANTY POLICYCongratulations on the purchase of your new Yamaha Side-by-Side Off-Road Vehicle. You have chosen a quality product designed and manufactured to bring you years of enjoyment.This information explains Yamaha’s warranty policy. You will find the answers to most of your questions by reading it through.If you require further assistance, see your Yamaha dealer. Their qualified personnel will be pleased to meet all your service requirements, both during and after the warranty period.Keep in mind that Yamaha manufactures many other quality products too. For further information on our complete line-up, contact your dealer or visit our web site.For a product brochure, or a dealer near you, go to our web site.Yamaha Motor Canada Ltd. 480 Gordon Baker Road, Toronto, Ontario M2H 3B4(416) 498-1911 www.yamaha-motor.ca

In this warranty, the term ‘SSV’ shall refer to a new side-by-side off-road vehicle manufactured by YAMAHA MOTOR COMPANY, LTD. (‘MANUFACTURER’) under the trade name of Yamaha, distributed by YAMAHA MOTOR CANADA LTD. (‘YAMAHA’), sold at retail by an authorized Yamaha dealer (‘DEALER’). The term ‘CUSTOMER’ shall refer to the owner or lessee of record of the SSV registered with YAMAHA and to any subsequent owner, and the term ‘DELIVERY’ shall refer to the date of delivery of the SSV from the DEALER to the CUSTOMER.

Period of Warranty:1.

This warranty does not apply unless:1.

Pleasure Use (including government use)a)

Any part defective by reason of the MANUFACTURER’S faulty workmanship or material will be replaced or repaired free of charge;

a)

the complete model and serial number as shown on the original warranty document;

1.

the name of the previous owner;2.the original delivery date of the SSV;3.the complete name and address of the subsequent owner;

4.

the indication that the subsequent owner has received and read the Owner’s Manual and this warranty policy.

5.

Any repairs or adjustments made necessary by reason of the MANUFACTURER’S faulty workmanship or material will be performed free of charge.

b)

The period of warranty shall be one year commencing on DELIVERY on all models purchased for pleasure or government use;

Yamaha Side-By-Side Off-Road Vehicle Warranty Policy

Subject to Section D, YAMAHA offers the following warranty coverage to the CUSTOMER:

Section A — Warranty

During these periods of warranty:2.

Commercial Useb)

The MANUFACTURER reserves the right to change the design of any model without obligation to modify any model previously manufactured.

The warranty set forth in Section A may be transferred to any subsequent owner provided that the period of warranty has not expired and that the CUSTOMER has complied with all terms and conditions of this warranty.The subsequent owner has the responsibility for ensuring that a change of registration is sent to YAMAHA at the time of such transfer of ownership.This transfer MUST be done by contacting the DEALER who will forward the following information to YAMAHA:

Section B — Subsequent Owner

The SSV has been fully assembled and set to the MANUFACTURER’S operating specifications by a DEALER prior to DELIVERY to the CUSTOMER;

a)

The CUSTOMER has followed the break-in, maintenance and storage instructions contained in the Owner’s Manual and all other instructions shown in the Owner’s Manual;

b)

The CUSTOMER can provide record of maintenance having been performed as recommended in the Owner’s Manual;

c)

Requests for repairs under warranty have been made as prescribed in Section C.

d)

This warranty does not cover the repair of damage resulting from abuse or neglect of the SSV. Examples of abuse and neglect include, but are not limited to:

2.

racing, competition, modification of original parts or abnormal strain;

a)

use of lubricants, oils, fuel and additives other than those recommended in the Owner’s Manual, improperly installed accessories or use of parts or accessories that are not equivalent in design and quality to genuine Yamaha parts;

b)

Section D — Exclusions

Ensure that the SSV is properly operated, maintained and stored as specified in the Owner’s Manual;

1.

Give notice to a DEALER of any and all apparent defects immediately upon discovery, and make the entire SSV available at that time for inspection and repair at the DEALER’S place of business;

2.

Provide proof of warranty coverage to such DEALER (CUSTOMER’S copy of the New Vehicle Information Statement, N.V.I.S.);

3.

Authorize the DEALER to tear down the SSV for diagnostic evaluation should it be required.

4.

To obtain repairs under warranty, the CUSTOMER must:

Section C — Obtaining Repairs Under Warranty

All warranty repairs must be done by a DEALER and final approval of any repairs rests with YAMAHA. All parts replaced become the property of YAMAHA.

The period of warranty shall be six months commencing on DELIVERY on any SSV which has been identified as being used for commercial applications.

damage as a result of accidents, collisions, contact with foreign materials, impact, submersion or use of the SSV after discovery of a defect;

c)

appearance related damages of body parts. Examples of such damages include but are not limited to: scratches, dents, fading, flaking, peeling.

d)


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This warranty does not extend to:3.

Brakes•Clutch•Fluid Levels•Drive System•Cooling System•Fuel / Throttle System•Wheels / Tires / Suspension•Steering and Controls•Electrical System•Replacing damaged or missing parts•Test Ride•

SSV’s which have been modified in any way from the standard specifications as shown in the Owner’s Manual, including any SSV whose odometer has been altered;

a)

normal wear and tear, corrosion and routine maintenance, such as the recommended service inspections;

b)

pre-delivery inspection and assembly;c)SSV’s from which the MANUFACTURER’S identification numbers have been removed or whose identification numbers have been altered or mutilated;

d)

wear and tear and/or maintenance parts such as drive chains, clutch plates and facings, oils and lubricants, spark plugs, high-tension cables, batteries, generator brushes, sealed beams and light bulbs, tires, filters, brake pads, drive belts and fuses;

e)

inconvenience, loss of time, loss of income or loss of use of the SSV or any consequential damage of any kind;

f)

damages from theft, fire, vandalism, explosion, water or acts of God;

g)

storage costs, or transportation and shipping costs related to the performance of this warranty;

h)

damage due to “flat towing” (see your DEALER for explanation).

i)

YAMAHA warrants to the CUSTOMER of an SSV covered by this warranty that the SSV is designed, built and equipped so as to conform at the time of DELIVERY with all federal emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within a thirty-month period. Failures other than those resulting from defects in material or workmanship, which arise solely as a result of owner abuse and/or lack of proper maintenance, are not covered by this warranty.

Section E — Emissions Control System Warranty

This warranty is in addition to, and not a modification of, any warranty required by the laws of any province of Canada.Subject to any applicable sales or consumer legislation, the above warranty is in lieu of any warranty or representation, expressed or implied, including any warranty of performance, merchantability or fitness for a particular purpose on the part of YAMAHA, and any other obligation or liability on behalf of YAMAHA, and the above warranty constitutes your sole remedy and the full liability of YAMAHA. In no event shall YAMAHA be liable for special, incidental or consequential damages howsoever caused, whether by negligence or otherwise resulting directly or indirectly from the use of the SSV, or the SSV having replacement parts or the unavailability of replacement parts.YAMAHA does not assume, or authorize any person to create or assume for YAMAHA, any obligation or liability in connection with the SSV or any part thereof distributed by YAMAHA.

Section F

Tires supplied as original equipment on your SSV are warranted separately by the individual tire manufacturer or its representatives. Generally speaking, this warranty covers defects in workmanship or material.

Original Equipment Tires

If your SSV is not to be used for 60 days or more, it must be properly stored to ensure against deterioration. You should consult your Owner’s Manual for storage details, but WE RECOMMEND THAT YOU HAVE AN AUTHORIZED YAMAHA SSV DEALER PREPARE YOUR SSV FOR STORAGE. Their highly-trained staff have the experience and the qualifications to do the job right.YAMAHA cannot accept responsibility for damage to your vehicle or personal injury resulting from negligence or lack of experience in the preparation of your SSV for storage.

Storing Your SSV

The DEALER has assembled, inspected and tested the SSV according to the Yamaha SSV Pre-delivery Inspection Checklist prior to DELIVERY to the CUSTOMER (some items may not be applicable to all models). These items include:

The Yamaha SSV Pre-delivery Inspection Checklist has been provided to the CUSTOMER at the time of DELIVERY.

Pre-delivery Inspection Checklist

If you should move after you have purchased your SSV, please contact the DEALER who will forward the required information to YAMAHA. Provide the DEALER with the model name and serial number as shown on the N.V.I.S., along with your new mailing address (or other information). This will ensure that YAMAHA has an up-to-date registration record.

Change of Address or Other Owner Information


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INDEXA

Accelerator pedal .........................................................4-12Accelerator pedal, Pre-operation check ........................5-7Air filter case/air duct check hose, cleaning ................8-35Air filter element, cleaning ............................................8-32Auxiliary DC jack ..........................................................4-32Axle boots ....................................................................8-29

BBasic guide for safe use .................................................7-1Battery, Periodic maintenance .....................................8-46Brake fluid level, checking ...........................................8-39Brake fluid, replacing ...................................................8-40Brake light switch, adjusting ........................................8-41Brake pedal ..................................................................4-12Brake pedal and accelerator pedal, lubrication ...........8-42Brake pedal, checking .................................................8-40Brakes, Periodic maintenance .....................................8-38Brakes, Pre-operation check .........................................5-3

CCable, inspecting and lubrication ................................8-42Cargo bed ....................................................................4-20Cleaning .........................................................................9-1Control cables, Pre-operation check .............................5-8Coolant, Periodic maintenance ....................................8-24Coolant, Pre-operation check ........................................5-6Coolant temperature warning light .................................4-4Cup holders ..................................................................4-19

DDifferential gear oil, Periodic maintenance ..................8-22

Differential gear oil, Pre-operation check ......................5-7Doors ...........................................................................4-15Driver seat position ......................................................4-16Drive select lever ..........................................................4-14Drive select lever operation and reverse driving ............6-3

EEngine break-in ..............................................................6-1Engine oil and oil filter cartridge, Periodic

maintenance ..............................................................8-14Engine oil, Pre-operation check .....................................5-5Engine trouble warning light ..........................................4-4EPS warning light ...........................................................4-5

FFinal gear oil, Periodic maintenance ............................8-20Final gear oil, Pre-operation check ................................5-6Fittings and fasteners, Pre-operation check ..................5-8Front and rear brake pads, checking ...........................8-38Fuel, Pre-operation check ..............................................5-3Fuel tank cap ...............................................................4-14Fuse, replacing .............................................................8-51

GGlove compartment .....................................................4-17

HHeadlight beam, adjusting ...........................................8-56Headlight bulb, replacing .............................................8-54Helmet indicator light .....................................................4-5High-range indicator light ..............................................4-2Hood ............................................................................8-10

IIdentification number records ......................................11-1Indicator lights and warning lights .................................4-2


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Instruments, lights and switches, Pre-operation check ........................................................................... 5-8

JJump-starting .............................................................. 8-50

KKey identification number ............................................ 11-1

LLabel locations ............................................................... 1-1Light switch .................................................................. 4-10Loading .......................................................................... 6-7Low-range indicator light ............................................... 4-2

MMain switch .................................................................... 4-1Maintenance and lubrication chart ................................ 8-6Maintenance chart, emission control system ................ 8-4Model label .................................................................. 11-2Multi-function meter unit ............................................... 4-6

NNeutral indicator light ..................................................... 4-3

OOn-Command drive knob ............................................ 4-11On-Command drive knob, operation ............................. 6-5On-Command four-wheel-drive/differential gear lock

indicator ....................................................................... 4-3Owner’s manual and tool kit .......................................... 8-2

PPanels .......................................................................... 8-11Parking ........................................................................... 6-7Parking brake ............................................................... 8-41Parking brake indicator light .......................................... 4-3Parking brake lever ...................................................... 4-13

Passenger handhold, Pre-operation check ................... 5-8R

Rear knuckle upper and lower pivot, lubrication ......... 8-43Reverse indicator light ................................................... 4-3

SSafety information .......................................................... 2-1Seat belt indicator light .................................................. 4-5Seat belts ..................................................................... 4-17Seat belts, Pre-operation check .................................... 5-7Seats ............................................................................ 4-15Shock absorber assemblies, adjusting the front ......... 4-22Shock absorber assemblies, adjusting the rear .......... 4-27Spark arrester, cleaning ............................................... 8-36Spark plug, inspecting ................................................. 8-30Specifications .............................................................. 10-1Stabilizer bushes, checking ......................................... 8-43Starting the engine ........................................................ 6-2Steering, Pre-operation check ....................................... 5-8Steering shaft, lubrication ............................................ 8-44Storage .......................................................................... 9-2Storage compartments ................................................ 4-18

TTail/brake light bulb, replacing .................................... 8-57Tire, replacing .............................................................. 8-45Tires, Pre-operation check ............................................ 5-8Trailer hitch bracket and receiver ................................ 4-32Troubleshooting ........................................................... 8-57Troubleshooting charts ................................................ 8-59

VValve clearance ............................................................ 8-38V-belt case drain plug .................................................. 8-36


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Vehicle Emission Control Information label .................11-2Vehicle identification number .......................................11-1

WWarranty .......................................................................11-4Wheel installation .........................................................8-46Wheel removal .............................................................8-44


EBU32880

For your best ownership experience, think Genuine Yamaha!

Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for aftermarket parts that may not provide full confidence and satisfaction?

Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right out of the box.

Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.

Genuine Yamaha Service Manuals – Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them directly through yamahapubs.com (for US consumers only).

Genuine Yamaha products are available only from your Yamaha dealer.

Find out more at:For US consumers, please visit yamaha-motor.comFor Canadian consumers, please visit yamaha-motor.ca


owner’s manual - tinken · ebu33110 read this manual carefully before operating this vehicle....

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