owners and operations manual - envirotankers · the inside of the main inner product tank can be...

P/N IBC-FT1000 – Version 1 1

Owners And Operations Manual

1000 Liter

Aluminum Mobile Intermediate Bulk Container Tank 31B

PLEASE READ THESE OPERATION INSTRUCTIONS CAREFULLY AND

COMPLETELY BEFORE USE


TABLE OF CONTENTS

Cover 1 Table of Contents 2 Overview & Notice to User, Certification 3 Warnings 4 Warranty 5-6 Parts List & Dimensions 7-8 Design And Use 9 Maintenance 10 Leak Test & Inspection Procedures 10-11 Girard Main Fill Cap Details 11-12 Betts – Manhole Lid Details 13-14 Customer Notes and Records of Inspections 15

Please contact EnviroTankers To obtain a Best Management Practices Manual free of charge to supplement the

information contained in this Manual.

Sample Spill Plans and Material Safety Data Sheets (MSDS) Are also available on our website for free.

www.envirotankers.com

1.866.382.6537 Toll Free

EnviroTankers reserves the right to periodically amend this manual without notice due to product changes and research

and development.


Overview & Notice to User: EnviroTankers Mobile Intermediate Bulk Container (Mobile IBC) is a United Nations/Transport Canada certified aluminum tank for the purpose of transporting flammable liquids. It is designed, built and certified under the following UN accepted Canadian General Standards Board code: CAN/CGSB-43.146-2002

This Mobile IBC is certified to carry Flammable and Combustible liquids in Class 3 Packing Group II and III such as aviation gas (AVGAS) and Jet Fuel, which can legally be transported over the road per Dangerous Goods Regulations Part 5 (5.6 and 5.14). Prior to Certification, it was rigorously tested by a non-related testing facility called Westest in Portage la Prairie Manitoba. The test tanks underwent extreme pressure testing to 200 kPa (29 PSI), loaded roll-over and loaded drop tests as well as extreme vibration and stacking tests while loaded. Certification: 1000L (264 US Gal) FlyTank This Intermediate Bulk Container bears the following certification data plate and markings: Certification: 31B/Y/01 12/CAN/ENV 4-629/2966/1483 31B = Aluminum for liquids Y = Packing Groups II and III 01 12 = Month and Year of manufacturer CAN = Canada ENV 4-629 = Transport Canada Certificate of Registration number 2966 = Stacking Test Load in Kilograms 1483 = Maximum Permissible Gross Mass in Kilograms


Warnings:

Appropriate UN Placards See Aviation Note in “Design And Use” Section

DO NOT LIFT WITH PRODUCT

UNLESS PROPER PERMIT IS OBTAINED


Warranty:

EnviroTankers hereafter called (ETI) offers for any IBC Products manufactured under license agreements for ETI the following contractual warranties subject to the provisions set forth below:

(a) ETI warrants that the EnviroTankers products manufactured under license agreements and delivered except the materials mentioned in paragraphs (g) are free from defects in material and workmanship under normal use and service for 1 year.

ETI’s obligation under this warranty is limited to the replacement or repair, at ETI’s discretion, of allegedly defective parts, that have been returned to its facility and, at the time of any repair or replacement, have been recognized by ETI after inspection as defective. To be eligible under this warranty the alleged failure must have occurred within the time limits herein or as listed in manufacturer’s warranty documentation.

(b) The warranty period on the repaired or replaced part is the warranty period that was remaining on the defective part. The parts removed for which ETI supplies a replacement part shall become the property of ETI.

(c) As soon as possible but within fifteen (15) days of the discovery of any defect, the Customer shall furnish to ETI, through the Warranty Claim Form the full details of its claim and the basis thereof. As soon as ETI receives the Warranty Claim Form, ETI will return to the Customer the Warranty Claim Acknowledgement and the Return Material Authorization Form. Within fifteen (15) days of receipt of these two documents, the Customer shall return the allegedly defective part to ETI.

(d) ETI will reimburse reasonable transportation costs outbound for the repairable part for which the benefit of the warranty has been granted by ETI. Insurance, customs expenses and other charges as well as the expenses incurred by the Customer for the removal, re-installation and adjustment operations with respect to such parts shall be borne by the Customer.

For the return of parts for which the benefit of the warranty has been granted by ETI, the return transportation costs shall be borne by ETI.

(e) The incorporation by the Customer in/on any EnviroTanker of any modification which has not been recommended by or received the prior approval of ETI shall cause the warranty to cease. Additionally this warranty shall not apply to any EnviroTanker or part which has been replaced or altered outside ETI’s facility or approved repair centers.

(f) This warranty is granted to the Customer personally and shall not be assigned by the Customer without ETI’s prior written consent.

(g) ETI does not warranty vehicle drive chassis’ (in the case of a Tank Truck), nor wearable parts such as tires, brakes, suspensions, bushings or ancillary fuel forwarding equipment provided or acquired by third party manufacturers. The applicable manufacturer’s warranties apply in the case of the aforementioned. However, ETI will endeavor to facilitate any warranty claims with applicable manufacturers of third party products.


THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF (I) ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO STATUTORY, EXPRESS OR IMPLIED (INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) AND (II) ANY OBLIGATION, LIABILITY, RIGHT CLAIM OR REMEDY IN CONTRACT OR TORT, INCLUDING PRODUCT LIABILITIES WHETHER OR NOT ARISING FROM ETI’S NEGLIGENCE, ACTUAL OR IMPLIED, OR STRICT LIABILITY. THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE, EXCLUSIVE IN CONNECTION WITH THE SALE OF ETI’S PRODUCT(S), AND THE STATED EXPRESS WARRANTY PROVIDED HEREIN IS IN LIEU OF ALL LIABILITIES OR OBLIGATIONS OF SELLER FOR DAMAGES OF ANY TYPE INCLUDING, BUT NOT LIMITED TO, ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES, AND ALL LOSS, DAMAGE OR EXPENSES ARISING OUT OF OR IN CONNECTION WITH THE USE, LOSS OF USE OR PERFORMANCE OF ETI’S PRODUCTS AND DAMAGES FROM ANY OTHER CAUSE EXCEPT AS SPECIFICALLY CONTAINED IN THIS WARRANTY CLAUSE.


Parts List & Dimensions: MEASURMENTS IN INCHES.


Design And Use: This tank is a Double Walled Aluminum Mobile IBC container system. It is constructed of 5052 H32 tanker grade aluminum, which is also approved for transporting and storing aviation related flammable and combustible Class 3 products in Packing Group II and III per CSA B836 Storage Handling and Dispensing Aviation Fuels at Aerodromes standards. The tanks have a safety pressure and vacuum release mechanism incorporated into the tank main filler cap. The filler caps must not be tampered with nor modified in any way or warranty will be void

***To OPEN the filler cap, you must push down in the center of the cap (to relieve inner tank pressure) prior to releasing the locking latch***

The Girard main filler cap is designed to release internal pressure at: 35 kPa / 5 PSI. The Girard main filler cap is designed to vacuum at 6.9 kPa (-1 PSI) to allow suction during the use of the main delivery pump See page 11-12 for details on this main filler cap. The hinged customer lid allows users to easily access the main filler cap, aviation approved Fuel Forwarding Equipment (Pump/Filter/Nozzle) equipment and other ports such as the Fuel Gauge and Low Point Water/Sample Drain. The customer lid is secured by a single latch near the front lifting handle. These tanks are certified to be stacked two high with or with product. However, user is always responsible for securing loads. See Below.

Stack Two High Maximum


The main outer lid is also easily removable for maintenance, cleaning and inspection. The main outer lid is secured with latches located beside the lip and have safety pins to prevent inadvertent openings. ****These mobile tanks may be transported with or without product in a vehicle or on a trailer. However, It is the customers’ responsibility to ensure that they are properly secured and or mounted to meet local and federal transport regulation. It is also the customers’ responsibility to ensure the vehicle or trailer Maximum Gross Vehicle Weight (MGVW) is not exceed.**** ****CAN/CGSB-43.146-2002 prohibits lifting Mobile IBC’s loaded with product. Please contact EnviroTankers for information on obtaining a special Transportation of Dangerous Goods Equivalent Level of Safety permit for operations under Part 12 (Air) of the TDG Regulations if you wish to lift this Mobile IBC with product.**** ****Customers must ensure that the proper UN Dangerous Goods Placards are installed and visible on all four sides of the Mobile IBC / Vehicle / Trailer while any product is contained. ****While the Mobile IBC is of double walled construction, it is the customers’ responsibility to adhere to all local and federal environmental regulations.**** Maintenance: CAN/CGSB-43.146 requires that any Mobile IBC over 450 Liters being used to transport flammable liquids require a periodic leak test. The leak test shall be performed by certified test facilities that hold a Certificate of Recognition. A list of Certified test facilities in your area can be obtained from EnviroTankers. The test shall be performed no more than 60 months from date of manufacture or from date of previous leak test and inspection. Then, every 60 months or less thereafter. Leak Test And Inspection Procedures: The inside of the main inner product tank can be accessed for inspection and maintenance by removing the Betts 16 inch round “Manhole” lid. In order to prevent leaks, it is recommended that only certified testing facilities remove and replace this cover. See page 13-14 for details on this lid. Leak tests shall be conducted on each inner container by applying compressed air at a gauge pressure of not less than 20 kPa (3 PSI) NOT to exceed 30 kPA (5 PSI) and held for at least ten minutes. Vented ports or caps or closures shall be disabled or replaced with non-venting closures. A leak detection method such as soapy water (snoop method) shall be used on all welds, seams, fittings and ports. No structural damage is allowed to occur during the pressure test. No leaks are permitted. If a leak does occur, it must be repaired using proper standard welding practices or the closure must be repaired or replaced. If the tank cannot be repaired it must be removed from Dangerous Goods service, The Certification Data Placard must then be removed and the tank permanently marked with “NOT FOR USE WITH DANGEROUS GOODS”.


Upon successful test and inspection, the Inspection Data Plate shall be permanently marked with the Month / Year and Transport Canada Registration number of the test facility. Records of the inspections must be kept by both the tank owner and the test facility for 60 Months or until the next test is completed successfully. The record shall include the type of IBC, the owners name and address, test date, serial number, test facility name and address and the Transport Canada Certificate of Registration number. Girard Main Fill Cap Details:


Girard Main Fill Cap Details Continued:

TOP

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1

2

3

3

47

5

6

11

9

8

10

1213

IBC Vent/Fill Cap

Component Inventory

Ordering Information Dimensions

toll-free direct

Part Number: IBC- -

code psi Barg

35 3.5 0.24

50 5.0 0.35

SP specify specify

code Hg psi Barg

V1 1” -0.5 -0.034

V2 2” -1.0 -0.068

VS specify specify specify

SIDE

5.25”

4.625”1.875”

Also available in these optional elastomer sealing materials*:

*Inquire when ordering.

Weight: 3 lbs (1.36 kg)


Betts – Manhole Lid Details:

Clamp Ring Style

WARREN, PA.

INDUSTRIES, INC.

TM Tel. (814) 723-1250 !!!! Fax (814) 723-7030 !!!! E-Mail: [email protected] !!!! Web Site: www.bettsind.com

July 2008 Section 84 Page 1A

16” INSPECTION MANHOLE

• EASILY INSTALLED

• LOW MAINTENANCE

• ECONOMICAL

Tiona Inspection Manholes provide quick, safe entrance and exit from your tanks. Heavy gauge metal and welded construction minimizes maintenance. Manholes are certified and marked in accordance with 49CFR178.345-5 with a test pressure of 36 psi [2.48 bar].

* Add letters to part number to designate seal material. See material table at right for designation.

“X” in assembly number designates manhole collar sold separately. Collars are available in aluminum, steel and stainless steel. Please see parts page for part numbers. During installation and welding to the tank, care should be exercised to insure collars remain flat and round. If necessary, a welding fixture should be used to prevent distortion.

Cover Plate Clamping Ring Clamping Bolt and Washer

Clamping Bolt Nut

Weight Assembly No.

Steel Zinc Plt. Steel Zinc Plt. Steel Zinc Plt. Brass 15.8 lb. [7.2 kg]

8007BX*

Stnls 304 Stnls 304 Stnls 304 Stnls 304 16.4 lb. [7.4 kg]

8007CX*

Stnls 316 Stnls 304 Stnls 304 Stnls 304 16.4 lb. [7.4 kg]

8007DX*

Letter Gasket Material Temp. Range

B Buna-N -40°F to +220°F [-40°C to +104°C]

V Viton -20°F to +400°F [-29°C to +204°C]

P EPDM (White) -40°F to +260°F [-40°C to +127°C]

W White Hypalon -40°F to +250°F [-40°C to +121°C]

T PTFE Envelope w/

White Hypalon Insert -40°F to +250°F [-40°C to +121°C]


Betts – Manhole Lid Details Continued:

TM Tel. (814) 723-1250 !!!! Fax (814) 723-7030 !!!! E-Mail: [email protected] !!!! Web Site: www.bettsind.com

July 2008

Section 84 Page 1B

Parts List 16” Inspection Manhole

* Use part # 4121ZC001 for kit with Nut (3), Bolt (2), and Washer (4). MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency and due regard to the products carried to insure a liquid tight closure. Any worn, damaged or missing parts must be replaced. Gaskets should be replaced if their effectiveness is impaired in any way. Replacement gaskets must be compatible with products carried. WARNING: Use only genuine BETTS INDUSTRIES INC. replacement parts. Substitute parts can impair the proper function of this product.

NO. REQ. DESCRIPTION MATERIAL PART NO.

1 1 Cover Plate B Steel Zinc Plated 3026ZC C 304 Stainless Steel 3026SL D 316 Stainless Steel 3026SS

2 1 Bolt – Clamp Ring (3/8 – 16 Thd.) * Steel Zinc Plated 3029ZC

304 Stainless Steel 3029SL

3 1 Nut – Clamp Ring (3/8 – 16 Thd.) * Brass 3030BR

304 Stainless Steel 9Q5809

4 1 Washer – Clamp Ring * Steel Zinc Plated 3031ZC


5 1 Clamp Ring Steel Zinc Plated 3028ZC


6 1 Manhole Gasket (Channel Style)

B Nitrile (Buna-N) 3559BN V FKM (Viton) 3559VT P EPDM (White) 3559WE W White Hypalon 3559WH

Manhole Gasket (Flat Style) T PTFE Envelope w/ W. Hypalon Insert

3025TF

7 1 Manhole Collar (Sold Separately)

Steel 3057MS !” Aluminum 3057AE


316 Stainless Steel 3057SS


Customer Notes and Records of Inspections:

owners and operations manual - envirotankers · the inside of the main inner product tank can be...

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