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Owner’s Manual And Assembly Instructions The Sedona Model 1-AP002

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Page 1: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Owner’s Manual And

Assembly Instructions

The Sedona

Model 1-AP002

Page 2: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Adventure Playsets

Amarillo Texas 79119

Thank you for purchasing an Adventure Playsets Playcenter. We hope it will bring you and your

children many years of safe and enjoyable backyard fun.

Table of Contents

Letter to Customer 1 Positioning Your Playcenter 2 Tools Required for Assembly 2 Helpful Installation Hints 2 Suggested Playground Surfacing 3 Operating Instructions 4 Maintenance Instructions 5 Disposal Instructions 6 CPSC Information Sheet 7 Assembly Instructions 8 Customer Notes 30 Limited Warranty 31 Warranty Claim Procedure 32 Customer Registration Card 33

Your owner’s manual should be read carefully before

starting assembly.

Page 3: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Document Number 100-000 Rev. 000 Date 11/06/03 1

Dear Customer: Thank you for purchasing an Adventure Playsets Playcenter. We hope it will bring you and your children many years of safe and enjoyable backyard fun. Adventure Playsets equipment is recommended for use by children 3 to 10 years of age. Adventure Playsets structures are not intended for public use. Adventure Playsets does not warranty any of its residential structures subjected to commercial use. Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury. The following information has been provided to help you in your installation, continued satisfaction, and safe operation of your Adventure Playsets purchase. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Children must not use the Playcenter until completely assembled and properly installed and anchored to prevent serious injury. Before your children play on the set please review the Operation Instructions with them to help ensure their safety. PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. General Information: Manufacturer Adventure Playsets Dealer: _______________________ 14201 Interstate 27 ________________________

Amarillo, TX 79119 ________________________ Ph. #: 1-800-856-4445 ________________________

Fax: 806-622-1515 ________________________ E-mail –[email protected]

Unit Type: Unit Name: The Sedona Revision Date: 10/13/03 Unit Model Number: ÿ Model: 1-AP002 Instruction Manual Information Maximum Fall Height: 7’-6” The instructions and owner’s manual for your new Playcenter should be read in its entirety before assembly, to minimize problems and safety issues. We recommend reading the owner’s manual thoroughly after you have identified all of the parts for your Playcenter as discussed in the Helpful Installations Hints section below.

Page 4: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Document Number 100-000 Rev. 000 Date 11/06/03 2

Positioning Your Play center

1. The Playcenter is designed to be installed on a level surface. Try to place in a flat area of your yard to minimize ground preparation.

2. Place the equipment not less than 6 ft from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

3. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.

4. The area that you choose should be policed for glass, rocks or anything jagged or sharp that could endanger your children’s safety. The surface underneath your play system can cause or prevent injuries. We have additional suggestions in the Suggested Playground Surfacing Section.

5. Do not build your playset on top of surfacing material. Anchoring Instructions Anchoring instructions are included in the installation instructions along with 6 wooden anchoring stakes for normal installations. Adventure Playsets has for sale an optional accessory, Anchor It kit, which should be used if the Playcenter is to be used in sandy soil. The kit includes 4 powder coated anchors, fully illustrated plans, and all the hardware required for installation. For information on how to purchase this kit call 1-800-856-4445. Tools Required for Installation:

1. 3/8” Drill 2. 5/16” and 3/8” Drill bits 3. 7/16” Box Wrench or 3/8”-drive socket 4. Two ½” Box Wrenches or 3/8”-drive sockets 5. 3/8”-drive ratchet or 3/8”-drive socket adapter for drill if sockets are used 6. #2 and #3 Phillips bit for drill (preferred) or #2 and #3 Phillips screwdriver 7. Flat screwdriver 8. Tape measure 9. Level 10. Hammer 11. Allen Wrench (included with hardware) 12. An Adult Helper

Helpful Installation Hints

1. Identify all of the parts for your Playcenter. Empty each box and lay out boards so you can see each part. Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts. Keep all hardware and metal parts separate from wooden pieces.

2. After everything is laid out, check carefully to ensure all parts are present. Make sure there are no broken boards.

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Document Number 100-000 Rev. 000 Date 11/06/03 3

3. Find an area to sort your hardware. It is best to open the hardware on a solid surface so that you do not lose any pieces in the grass. This will save time and familiarize you with all the different pieces in the hardware bag.

4. Important note: Wood has some natural defects such as knots, surface cracks, etc… We reject parts that are structurally defective. We use a high quality lumber in our structures; however, you should inspect each part for splinters or rough spots and sand them smooth to prevent injury.

5. After steps 1 thru 4 have been completed, read all the way through the instructions completely. Reading instructions after you have studied the parts will help you understand more clearly the installation process, and help to eliminate unnecessary mistakes.

6. Pay close attention to the diameter and length of each bolt and screw. There will be different sizes in the same bag, so they must be sorted correctly.

7. Swing hangers should be buried past the threads, so that the loop is against the swing beam. Adventure Playsets is not responsible for incorrect installations of swing hangers. Failure to properly install swing hangers may cause severe injury.

8. Never tighten hardware completely at first. It helps to have some adjustment for bolt alignment while you are attaching parts together. After everything is square, tighten each joint.

9. After the main unit is assembled it is critical that the floor is level and square. If the main frame is not level, the walls and floor will be out of square.

10. After you complete installation, make sure every bolt, screw, and nut is tight, and every board is secure. Wood will expand and contract with the seasons. Check all bolt connections and swing hangers every two weeks.

READ! VERY IMPORTANT! If you are missing parts or have questions regarding the installation of our quality product PLEASE call us directly at the factory (1-800-856-4445). Our trained staff will be happy

to assist you. Customer service hours:

Monday thru Friday 9am to 5pm Saturday 9am to 2pm

Central Standard Time. E-mail: [email protected]

Suggested Playground Surfacing

q Playground equipment should never be placed on hard surfaces such as concrete or asphalt.

q Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall.

q All surface material should extend a minimum of 6 feet in all directions around the play area.

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Document Number 100-000 Rev. 000 Date 11/06/03 4

The following chart explains the fall height in feet from which a life threatening head injury would not be expected

Critical Heights (in feet) of Tested Materials Material Uncompressed depth Compressed depth

6 in. 9 in. 12 in. to 9 in.____ Wood Chips 7 10 11 10 Double-shredded bark mulch 6 10 11 7 Engineered Wood Fibers 6 7 >12 6 Fine Sand 5 5 9 5 Coarse Sand 5 5 6 4 Fine Gravel 6 7 10 6 Medium Gravel 5 5 6 5 Shredded Tires* 10-12 N/A N/A N/A

*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights,

which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the

material when it was tested in accordance with ASTM F1292.

This information is intended to assist you in comparing the relative shock absorbing properties of various materials. Each material is only effective when it is properly maintained at the proper depths determined necessary for your equipment. Operating Instructions: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.

1. This Playcenter is designed for the use of 3 occupants who have a combined weight not exceeding 280 pounds.

2. On-site adult supervision is required. 3. Instruct children not to walk close to, in front of, behind, or between moving

swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist the chains and ropes and not to loop them over the

top support bar, since this may reduce the strength of the chain or rope. 6. Instruct children not to jump from swings or other playground equipment in

motion. 7. Instruct children to not push empty seats. The seat may hit them and cause

serious injury. 8. Instruct and teach children to sit in the center of the swings with their full weight

on the seats.

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Document Number 100-000 Rev. 000 Date 11/06/03 5

9. Instruct children not to use the equipment in a manner other than intended. 10. Instruct children to always go down slides feet first. Never slide headfirst. 11. Instruct children to look before they slide to make sure no one is at the bottom. 12. Instruct children to never run up a slide, as this increases their chances of falling. 13. The parents should have the children dress appropriately with well- fitting shoes.

Loose clothing such as scarves and ponchos should not be worn. Always take off, tie up or tuck in cords and drawstrings on children’s clothing. These things can get caught on playground equipment and strangle a child.

14. Instruct children not to climb when the equipment is wet. 15. Instruct children to never jump from a fort deck. They should always use the

ladder, ramp or slide. 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends

and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not

specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.

Maintenance Instructions:

1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so tight that you crack the wood) We recommend you check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.

2. Remove plastic swing seats and take indoors or do not use when the temperature drops below 32 °F.

3. Oil all metallic moving parts monthly during the usage period. 4. Check all coverings for bolts and sharp edges twice monthly during usage season

to be certain they are in place. Replace when necessary. It is especially important to do this at the beginning of each new season.

5. Check swing seats, ropes, cables and chains monthly during usage season for evidence of deterioration. Replacement should be made of any swing seat that has developed cracks in the plastic seats or has exposed metal in the edges of the swing seat. If there are already exposed metal inserts on the edge of the seat, immediately remove the seats and chains to prevent serious injury. Ropes, cables and chains should be removed and replaced if excessive wear is found. Contact Adventure Playsets for replacement parts.

6. For rusted areas on metallic members such as monkey bars, hand supports, brackets, etc., sand and repaint, using a non lead-based paint meeting the requirements of Title 16 CRF Part 1303.

7. Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sanding may be necessary to maintain a

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Document Number 100-000 Rev. 000 Date 11/06/03 6

safe playing environment. If you are treating your Playcenter with stain regularly, it will help prevent severe checking/splitting and other weather damage.

8. We recommend treating the wood components once or twice a year depending on the type of weather you have and when sanding has been required to maintain a good surface. We treat our wood with a waterborne transparent stain.

9. Creating and maintaining the Playcenter on a level location is very important. As your children play, your Playcenter will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the play set is level and true once each year or at the beginning of each play season.

Disposal Instructions:

When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.

Page 9: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Document Number 100-000 Rev. 000 Date 11/06/03 7

APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material Also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS11

X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self evident that a fall onto a shock-absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. Playground equipment should never be placed on hard surfaces such as concrete or asphalt and while grass may appear to be acceptable it may quickly turn to hard packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or find gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground equipment. X3.2 Table X3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 in. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used. X3.3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions from the perimeter of stationary equipment such as climbers and slides. However, because children may deliberately jump from a moving swing, the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure. X3.4 This information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct dept as determined necessary for your equipment. The choice of a material depends on the type and height of the playground equipment, the availability of the material in your area, and its cost. 11This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772. The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility. The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing your should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.

Page 10: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Assembly Instructions

BASIC SETUP DIMENSIONS:

8Instructions by: B. Estes & L. Hatch

The Sedona

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Page 12: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist
Page 13: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist
Page 14: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

D 1

C 1

1B

4A

QUANTITYDESCRIPTIONID LETTER

PARTS IDENTIFICATION2x4x83 1/2" Upright (Cranberry) 4LPF1001

92" Rails/7 Rung Top Ladder Assembly (Cranberry) 2A1028

85 1/2" Rails/4 Rung End Ladder Assembly (Cranberry) 2A1029

5/4x4x93" Monkey Bar Ground Beam (Cranberry) 4LPF1002

E 15/4x4x85 7/8" Fort Ground Beam (Cranberry) 4LPF1003

2F5/4x4x39 1/4" Cargo Net Ground Beam (Cranberry) 4LPF1004

1G5/4x4x26 3/8" Floor Support (Cranberry) 4LPF1005

1H5/4x4x27 7/8" Cargo Net Board (Cranberry) 4LP1028

I 15/4x4x50 3/8" Tarp Cross Brace 4L1210

2J5/4x4x34" Wall Slat 4L1211

M 25/4x4x16" Tarp Upright 4L1214

5/4x4x27 7/8" End Cap 4L1212

K 2

5/4x4x26 3/8" Tarp Support 4L1213

L 1

12

Page 15: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

PARTS IDENTIFICATIONID LETTER DESCRIPTION QUANTITY

13

CONT.

N 25/4x4x71" Monkey Bar Angle Brace 4L1196

O 35/4x4x54 1/8" Fort/Rockwall Support 4L1197

1P5/4x4x50 3/8" Monkey Bar Cross Brace 4L1198

Q 15/4x4x26 3/8" Cargo Net Floor Support 4L1199

R 25/4x4x26 3/8" Floor Support 4L1200

S 15/4x4x26 3/8" No Hole Floor Support 4L1201

5/4x4x20" Gusset Support 4L1202

2T

U 45/4x4x9 3/16" Floor Gusset 4L1203

5/4x6x26 3/8" Floor Support 4L1204

V 1

1x6x26 3/8" Floor Board 4L1205

W 3

1x6x23 5/8" End Floor Board 4L1206

X 1

Y 7

1x6x22 1/4" Rockwall Board 4L1207

1Z1x3x26 3/8" Floor Board 4L1208

AA 11x3x23 5/8" End Floor Board 4L1209

5/4x4x22" Rockwall Ground Beam (Cranberry) 4LPF10061AB

Page 16: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

PHASE 1Step 1: Open all hardware bags in a box or in a secure container. Count and sort all hardware.Step 2: Gather (4) Uprights 'A' & (2) Floor Supports 'R'.

Step 3: Hammer t-nut into outer side of upright, and attach Floor Supports 'R' to Uprights 'A' with 2" Hex bolt, Split washers, flat washers, and T-nut through

(DO NOT OVER TIGHTEN HEX BOLTS)

Note: Holes offset 3/4" from side of upright 'A' should be towards inside of fort. This hole will be used later in assembly.

Note: Use outside holes on floor supports 'R'.

pre-drilled holes. (46 3/8" from bottom of upright).

Holes must betoward insideof fort.

14

1/4" T-Nuts

46 3/8"

A

ILLUSTRATION:T-NUT

Place T-nut in pre-drilled hole. Tap in withhammer. Place bolt in opposite side.

Hand tighten to make sure bolt is in t-nut.Secure with socket.

DO NOT OVER TIGHTEN!

FLAT WASHER

HEX BOLT

SPLIT WASHERT-NUT

hammer t-nut into

FIG. 1

outer side of upright

HARDWARE

1/4" x 2" Hex Bolt1/4" Split Washer1/4" Flat Washer

R

R

A A

A

Page 17: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Step 1: Gather (1) Fort Ground Beam 'E', (1) Cargo Net Floor Support 'Q', (1) Floor Support 'V', & (1) Fort Rail 'G'.Step 2: Attach Fort Ground Beam 'E' & Fort Rail 'G' to uprights 'A' with 1/4"x4 1/4" hex bolts, split washer, flat washer & T-nut as shown.Note: Make sure Uprights & Floor Supports are square and level!!!!Step 3: Attach Floor Support 'V' to uprights (bottom level with bottom of floor supports 'R') with 2 1/4" Deck Screws.Step 4: Insert (3) 1/4" T-nuts into holes on inside of board 'Q' this must be done

Step 5: Attach Cargo Net Floor Support 'Q' to uprights (level with floor supports 'R') with 2 1/2" Tapping Screws. Board position is critical. Attach

T-nut

1/4" Flat Washer1/4" Split Washer1/4" x 4 1/4" Hex Bolt

E

Attach T-nut under cap.

G

15

V

2 1/4" Deck Screw

R

R

before board is attached. (see Fig. 2)

where shown.

1/4" Flat Washer2 1/2" Tapping Screw

1/4" T-nut

Q FIG. 2

Q

PHASE 2

Page 18: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Step 1: Gather (2) Cargo Net Ground Beam 'F' & (1) No Hole Floor Support 'S'.Step 2: Secure Cargo Net Ground Beam 'F' to Fort Ground Beam with 2 1/4" Deck

2 1/4" Deck ScrewFinished Washer

16

2" Tapping Screw1/4" Flat Washer

F

Step 3: Attach Cargo Net Ground Beams 'F' to uprights through pre-drilled hole with 2" Tapping Screws as shown (make sure the uprights are 26 3/8"

Screws and Finished washer as shown. (see fig. 3)

Step 4: Center No Hole Floor Support 'S' between pre-drilled holes on previously attached Floor Supports & attach with 2 1/4" Deck Screws.

apart before attaching screw)

2 1/4" Deck Screw

S

F

2 1/4" Deck ScrewFinished Washer

E

FIG. 3

F

A

PHASE 3

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Step 3: Secure boards with 1 1/2" deck screws and finish washers through the

Step 4: Attach Cargo Net Board 'H' to Ground Beams 'F' with 2 1/4" Deck Screws

Step 1: Gather Floor Boards 'W', 'X', 'Z', 'AA' & Cargo Net Board 'H'.

H

F

Step 2: Place Floor Boards on Floor Supports as shown. Space boards approximately 1/8" apart.

where shown.

pre-drilled holes.

AA

1 1/2" DeckScrew

2 1/4" Deck Screw1/4" Finish washers

WZ

X

PHASE 4

17

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Step 1: Gather (2) Gusset Support 'T' & (4) Floor Gussets 'U'.

(3) 1 3/4" DECK SCREWS

2 1/4" DECK SCREW

Step 2: Attach Gusset Support 'T' to Uprights 'A' & Cargo Net Ground Beam 'F'

Step 3: Attach Floor Gussets 'U' to Uprights 'A' & Floor Supports 'R' with Deck

FIG. 5

F

18

F

U

with Deck Screws. (See fig. 4)

Screws. (See fig. 5)

Note: KEEP ALL UPRIGHTS LEVEL!!!!!

A

TFIG. 4

A

T

F

PHASE 5

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Step 4: Attach Tarp Support 'L' to Tarp Uprights 'M' with 2 1/4" Deck Screws.

19

2 1/4" Deck Screws

1/4" Flat Washer

2 1/4" Deck ScrewsL

M

M

1 3/4" Hex bolt1/4" Split Washer

K

1/4" T-nut

P

I

M

K

PHASE 6Step 1: Gather (2) Tarp Uprights 'M', Monkey Bar Cross Brace 'P', Tarp Cross Brace 'I', (2) End Caps 'K' & Tarp Support 'L'.Step 2: Attach Tarp Upright 'M' to Cross Brace 'I' & 'P' with 1 3/4" Hex Bolts as

Step 3: Attach End Caps 'K' to Cross Brace 'I' & 'P' with 2 1/4" Deck Screws as shown.shown.

Page 22: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

uprights as ground beam 'E'.

Step 5: Attach Fort/Rockwall Supports 'O' to Ground Beam 'E' through pre-drilled hole with 1 3/4" Hex Bolts.

Step 4: Hammer T-nut to inside of floor support 'R' under floor and attach Fort/Rockwall supports (O) to Upright 'A' through offset pre-drilled hole with 4" Hex Bolts. (see Fig.6)

5/16" Flat Washer5/16" Split Washer5/16"x4 1/4" Hex bolt

20

O

P

L-Bracket

1/4" T-nut

E

1/4" Flat Washer

1/4"x1 3/4" Hex bolt1/4" Split Washer

O

FIG. 6

5/16" Split Washer5/16" Flat Washer

5/16" T-nut

A

5/16"x4 1/4" Hex boltOFFSETHOLE R

O

1/4" Flat Washer1/4" Split Washer1/4"x4" Hex bolt

PHASE 7Step 1: Gather (2) Fort/Rockwall Supports 'O' and (2) L-Brackets.

Step 3: Attach Tarp Assembly to Uprights with 4 1/4" Hex Bolts through pre-drilled

Step 2: Hammer T-nut into upper end of each upright through pre-drilled hole on

holes into previously inserted T-nuts. L-Brackets attach to Monkey Barcross brace 'P' as shown. The cross brace 'P' will attach to the same

inside of fort where shown.

Page 23: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Barrel Bolt. Tighten both ends but do not overtighten. (do this for each

Note: Top Ladder Threaded Rod: Long Rod End Ladder Threaded Rod: Short RodStep 3: Attach Triangle Braces to Top Ladder with hardware specified in fig. 9.

rung) *see installation tip below*

on inside

1 1/2" Hex bolt, split washer,

and flat washer

Make sure hole on brace lines up with hole on board before

FIG. 8

attaching brace.

FIG. 9

1" Tapping Screw,and flat washeron inside

is placed on its side as shown. Rod shouldapproximately 2 threads and monkey bar

when barrel bolt is only placed on rod Threaded Rod insertion is made easier

drop into hole on other side with just a few tries, then start other barrel bolt and

tighten both ends.

21

Note: Pilot holes for swing hanger should be on this side.

on outside5/16" T-nut

Monkey Bar Rail

Fender Washer

Barrel BoltSplit Washer

Split WasherFender Washer

Threaded Rod

FIG. 7

Barrel Bolt

*INSTALLATION TIP*

B

C

Step 1: Gather Top Ladder 'B', End Ladder 'C' & Triangle Braces.Step 2: Secure Top Ladder Rails & End Ladder Rails with Barrel Bolt & Threaded Rod. (See fig. 7 & fig. 8) Note: Insert one end of Threaded Rod into Barrel Bolt. Place Fender Washer and Split Washer on bolt, then insert through rung and secure with second

PHASE 8

Page 24: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Put Swing Hangers in circled holes!

22 must run parallel with boardNOTE: Triangular bend on swing hanger hanger is touching the receiving board.

screwed in so that the tip of the swing The Lag Screw Swing Hanger must be

SWING HANGER

swing will attach here

swing will attach here

glider will attach here

SWING HANGERILLUSTRATION:

HARDWARE

glider will attach here

This point should touchthe bottom of board.

Step 1: Screw Lag Screw Swing Hangers into pilot holes on top ladder in pattern

PHASE 9as shown below.

Page 25: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

2 1/2" Tapping Screw1/4" Flat Washer

1 3/4" Hex Bolt1/4" Split Washer1/4" Flat Washer

1/4" T-nut

D

N

1/4" T-nut

1/4" x 3" Hex Bolt1/4" Split Washer1/4" Flat Washer

5/16" Flat Washer5/16" Split Washer1 1/2" Hex Bolt

FIG. 10

5/16" T-nut

2 3/4" Hex Bolt5/16" Split Washer5/16" Flat Washer

23

Step 2: Attach End Ladder to Top Ladder with Triangle Braces through pre-drilled

Step 3: Attach Ground Beam 'D' to End Ladder (flush with bottom of end ladder)

Step 1: Gather Ladder assemblies, (2) Angle Braces 'N' and Ground Beam 'D'.

holes. See fig. 10 for hardware.

with 2 1/2" Tapping Screws.Step 4: Attach Angle Braces 'N' to Ground Beam 'D' as shown.Step 5: Attach Angle Braces 'N' to end ladder as shown.

PHASE 10

Page 26: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

5/16" Flat Washer

24

5/16" Lock nut

FIG. 12

5/16" x 1" Hex Bolt5/16" Split Washer5/16" Flat Washer

5/16" Flat Washer5/16" x 2" Hex Bolt

FIG. 11

5/16" T-Nut

P

Step 1: Attach (2) L-Brackets to Monkey bar cross brace 'P' with 5/16" x 1" hex bolts.

Step 2: Attach Monkey Bar to unit through L-Brackets with 5/16" x 2" Hex Bolts

PHASE 11 See Fig. 11.

See Fig. 12.

Page 27: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Upright

A

25

JJ

1/4" FINISH WASHER

1/4" FINISH WASHER

V

Floor Support

1 1/2" DECK SCREWS

J

2 1/4" DECK SCREW

P

2 1/4" DECK SCREW

(4) 1 1/2" DECK SCREWS PER BOARDINSIDE VIEW

Step 2: Attach wall slats to cross brace 'P' and floor support 'V' with 1 1/2" deck screws.Step 1: Attach (2) wall slats 'J' to uprights 'A' with (2) 2 1/4" deck screws as shown.

PHASE 12

Cross Brace

Page 28: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

1/4" Flat Washer1/4" Split Washer1 1/4" Hex Bolt

Step 7: Pull cargo net tight, thread through pre-drilled holes , and tie a secure

Step 6: Attach Cargo net to floor support 'Q' with 1 1/4" Hex Bolts.

Step 3: Attach Brace 'O' to upright with 4" Hex bolts as shown..Step 2: Attach 1/4" T-nut to inside of Floor Support 'R'.Step 1: Gather (1) Rockwall Angled Brace 'O', Cargo Net, & Tarp.

PHASE 13

Note: T-nuts were attached to inside of board in Phase 2.

Step 8: Drape tarp over tarp support 'L' and end caps 'K'. Attach to inside of

Finished Washer2 1/4" Deck Screw

Step 4: Attach ground beam 'AB' to brace 'O' with 1 3/4" hex bolt, washers, and

Step 5: Attach Ground Beam 'AB' by running (2) 2 1/4" deck screws through (2)

26

Q

1/4" Flat Washer1/4" Split Washer1/4"x1 3/4" Hex bolt

AB 1/4" T-nut

FIG. 14

1" tapping screws1/4" flat washers

end caps 'K' with (3) 1" tapping screws per side. See Fig. 13 & 14.

4" Hex Bolt1/4" Split Washer1/4" Flat Washer

O

F

R

knot at bottom.

L

K

FIG. 13

tarp

K

3 total each side

1" tapping screw1/4" flat washer

finish washers and ground beam 'F' and into end of 'AB' as shown below.

t-nut as shown.

Page 29: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

as shown. (see Fig. 16)

T-nut

2 1/4" Deck Screw

AB

E

27

FIG. 15

3/8" Flat Head bolt

Pre-drill Hole

Y

(Per handle)

(2) 1/4" Split washers(2) 1/4" Flat washers

(2) 1 1/2" Lag screws

FIG. 16

Upright

Step 2: Attach rocks with 3/8" rock hardware and provided Allen wrench.

Step 3: Attach Rockwall Boards to Rockwall Braces with 2 1/4" deck screws.

Step 1: Gather (7) Rockwall Boards 'Y' and (2) Yellow grab handles.

PHASE 14

Step 4: Attach the (2) yellow grab handles to the uprights above the rockwall

Start by placing (1) rockwall board on top of ground beams 'E' and 'AB' and work up to attaching top rockwall board. Space each board 2"

(See Fig. 15)

apart.

Page 30: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

monkey bar. (see Phase 16)Note: You may need to adjust the height of the glider with the chain so

that the glider is at least 8" off the ground.28

3b) Work cover around the curves of the swing hanger

3c) Loop chain over swing hanger, flip cover over and place over opening.

attach w/ (2) 6 1/2" hex bolts, (4) 5/16" Step 1: Insert glider seat into glider arms &

flat washers & (2) 5/16" lock nuts.

Step 2: After assembly is complete, attach glider to swing hangers located on

SURE THAT THE HOOKS ARE

PHASE 16

COMPLETELY CLOSED AND THE CHAINS DO NOT PULL OFF THE HOOKS.

HARDWAREILLUSTRATION:

NOTE: FOR YOUR CHILD'S SAFETY, MAKE

Must be closed

'S'-HOOK

Must be closed

When closing S-Hook, strike hook on outermost edge. Its not how hard you strike the hook, but

consistent hammering heats the metal and closes the hook.

Glider arms w/rope & chain

Glider Seat

Note: Side view of glider

(2) Total

*INSTALLATION TIP*

Strike here

Strike here

Step 4: Attach opposite end of chain to swing hangers.

on swing seat. Close S-hook with hammer as bigger end of the S-hook into the hole located

Step 1: Attach the S-hooks to the swing seats. Slide the

the end that will attach to the swing seat.Note: The bigger opening on the S-hook will be

Step 2: Attach 57" chain to smaller end of

Step 3: Attach plastic swing hanger cover to

3a) Place swing hanger through opening of cover.

shown in Fig. 17.

PHASE 15

CHAIN SEATSWING

FIG. 17

SWINGS-HOOK

S-hook and close with hammer.

swing hanger as shown below.

Page 31: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Step 3: Insert a 1/4" T-nut into holes on underside of floor and insert a

Step 2: Drill a 5/16" hole through the holes on the slide and through the

1/4"x1" Machine truss screw through holes and into t-nut and

Step 1: Drive Stakes into ground where shown below and attach with 1" Tapping Screws

Note: Failure to use stakes can void warranty & cause injury.and 1/4" Flat washers as shown in Fig.18.

Final Step: Double check and make sure every bolt, screw and nut

TRUSS HEAD SCREW

is tight, every board is secure and enjoy.

DO NOT OVER TIGHTEN!Secure with screwdriver.

Hand tighten to make sure screw is in t-nut.hammer. Place screw in opposite side.Place T-nut in drilled hole. Tap in with

SLIDE PLATFORM

PHASE 18

1" Tapping Screw 1/4" Flat Washer

FIG. 18

Ground Beam

TRUSS HEAD SCREW

FLOOR

T-NUT

SCREWS (2)

Step 1: Center wave slide in opening opposite the rockwall.

tighten.

ILLUSTRATION:HARDWARE

PHASE 17

fort floor.

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Page 32: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

CUSTOMER NOTES

___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Page 33: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Limited Warranty

Adventure Playsets Inc. insures to the original owner of our product, that the components of our set are free from defect in materials and will be warranted for one year from the date of purchase. In addition, all wooden components will be warranted against rot or insect damage for 12 Years to the original owner. All non-wood components will carry a one-year warranty only. All defective parts that are discovered and reported in the first thirty days after purchase will be replaced at no charge to the registered customer. After thirty days of purchase shipping and handling charges for replacement warranty parts will be passed on to the consumer. All returned goods will be accessed by our customer service department. We will not accept any goods without an authorization code. Our customer service department will give out all codes. Failure to supply authorization code with shipment will void all said warranty. Our customer service department can be reached at 1-800-856-4445.

This Limited Warranty does not cover the following: q The cost of labor required to re-install or dis-assemble the defective

component. q The cost of air freight q The cost of freight after the initial 30 days from purchase. q Cosmetic defects that do not affect the structural integrity of the play

center. q Any abnormal conditions such as vandalism, improper installation, misuse or

abuse, or improper maintenance. q Damage done by nature such as wind, lightning, severe weather, etc… q Natural defects of wood such as warping checking or any other physical

properties of wood that do not present a hazard.

Adventure Playsets products have been carefully designed to insure your child’s safety. Any modifications to your playsystem could result in serious injury as well as void all warranties.

Our playsets are designed for Residential use only, for children between the ages of 3 and 10, for a single-family dwelling. Commercial use such as nurseries, parks or schools, voids all warranties.

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Page 34: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Warranty claim procedure If you are confident that your playsystem has been installed and maintained properly, and you have a warranty claim, proceed with the following steps:

1. We will need copy of your proof of purchase (Dealer sales receipt only.)

2. We require a brief written description of the warranty issue. 3. Photos of warranted parts and of the entire play system. If any of the above steps are not completed, there may be delays in the completion of your claim, or possibly warranty cancellation.

Mail information to:

Adventure Playsets 14201 I-27

Amarillo, Texas 79119

or email at

[email protected]

Our customer service department will review the claim and make contact with the customer by mail or by phone. The customer will only pay for shipping and handling to and from factory if warranty is approved.

1-800-856-4445 Service department hours Monday thru Friday 9am to 5pm

Saturday 9am to 2pm Central standard time

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Page 35: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Customer Registration Card Name: __________________________________________________________________________________________ Address: ________________________________________________________________________________________ City:________________________________________State: ______________ Zip: ____________________________ Home Phone ____________________________________________________________________________________ Date of Purchase ________________________________________________________________________________

Vendor Name_____________________________________________________________ City:________________________________________State: ______________ Zip: ____________________________ Unit Model: 1-AP002 Please check the box below.

How old are you? 18-35 36-50 51-65 Older than 65

How would you rate the quality of our product?

Above Average Average Fair Poor How would you rate the ease of assembly of our product?

Above Average Average Fair Poor How would you rate our instructions?

Above Average Average Fair Poor Would you recommend our product to friends & family?

Yes No How old are your children?

3-5 5-7 7-9 9-11

Where did you hear about us? Friend Store display Advertisement Internet

Comments: ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________

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Page 36: Owner’s Manual And Assembly Instructions · swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist

Customer Registration Card

Do not forget to send in your registration card to the factory. This card will validate your time of purchase for warranty items.

Fold here _______________________________________________________________

Adventure Playsets

14201 I-27 Amarillo Texas, 79119

Place stamp here