overview of shell deepwater developments in malaysia asia conference - shell malays… · overview...
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Overview of Shell Deepwater Developments in Malaysia
Terry FreckeltonGumusut-Kakap Venture Manager
Shell Malaysia Exploration & Production
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Shell International - Deepwater Projects
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Malaysia Deepwater Area
Block H
SB 303
Block K
SBGSBJ
SB-302
Kota Kinabalu
SB-301
St.JosephS.Furious & SF30
Barton
KBB
Kinablu
Kota Belud
Gumusut
Malikai
MYANMAR LAOS
THAILAND
CAMBODIA
VIETNAM
BRUNEI
PHILIPPINES
MALAYSIA
SINGAPORE
INDONESIA
SOUTHCHINASEA
600 KM
INDIAN OCEAN
0
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Sabah Deepwater Development Opportunities
Oil
Gas
Terminal
Oil
Gas
Terminal
Gumusut
Kikeh (Murphy)
Kinabalu (PCSB)
Malikai
Ubah
Leban
KBB
KME
SOGT @ Kimanis
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Development Options…all options considered for the Malaysian Deepwater
FixedPlatform
CompliantTower
TLP SPAR FPSO SubseaCompletion
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Gumusut
Malikai
Ubah
Kebabangan
•Shelf today is circa 100-120 km wide• Fold belt (I.e. the slope) is circa 60-80 km wide
North
Malaysia Deepwater - Unique ChallengesComplicated Seabed Relief (Slope, Stability) and Shallow Hazards / Hydrates
Rendered 3D image of the NW Borneo Slope
Need ability to install flowlines and facilities on steep slopes - allowing for more direct routes
Need ability to quantify threat of producing wells through zones with hydrates
Malikai seabed features
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Malaysia Deepwater - Unique Challenges
KNR-AKNR-BKNR-Cu
Thin BedsKNR-A
KNR-BKNR-Cu
Thin Beds
• Most fields require 2 - 4 drill centers with a high well count to develop
• Need to reduce number of drill centres through ERD capability, or low cost wells
Long Thin Fields Long Distance Tiebacks
• 25 - 50 km tieback distances
• Flow assurance with waxy crudes
• Need for subsea separation and boosting technologies
Southern Hub
Northern Hub
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Gumusut-Kakap Development
Unit Parties: Shell (Operator) 33%, CoP33%, Petronas Carigali 20%, Murphy 14%
First deepwater Semi FPS in the region1200 m WD (offshore Sabah)Hub for future developments in the area
World class process facility150 kbo/d process capacity300 mmscf/d gas injection225 kbw/d water injectionOver 100 MW installed power
HostSemi-submersible hull shapeProject Engineering – KL, Construction -MMHE’s yard (JB)16,000 bbls dead oil storage in hull for flowline circulation4,000 bbls methanol / LDHI storage in hull
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Oil evacuated viaPipeline to SOGT
The Bulge
Produced Gas Re-injected
Gumusut-Kakap Subsea Layout19 subsea wells7 subsea manifolds (3 Prod, 3 WI, 1 GI)Flowlines: 9 SCR’s;
8” (prd – 31mi), 10” (ginj –11 mi)12” (winj – 7 mi)
• Sea floor topography (“the bulge”and canyons)
• Shallow hazards• Constraints Extended Reach Drilling
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Gumusut–Kakap Export Route
Gas Re-injection
Oil Export Pipeline to SOGT - Kimanis (125 miles, 18”), 150,000 BBLS/Day 180,000 (peak)
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Malikai - Shell (Operator) 35%, CoP 35%, Petronas Carigali 30%
Malikai
KBB
Floating Systems:• TLP vs. SPAR• Anchoring and
foundation• .…
Malikai:120 km offshore Sabah in Block GUp to 470 m water depthA number of options considered: Wet tree (subsea) & dry tree (DTU) conceptsWellhead DTU - 8 dry tree wellsAdditional wells likely for future phases, some of which may be subsea wellsMultiphase tie-back to planned KebabanganIntegrated Oil and Gas facility (operated by Kebabangan Petroleum Operating Company)
To SOGT
Malikai
16km deepwater section
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The Deepwater game is challengingDevelopment Opportunities are more challenging…low hanging fruit have been largely picked…water is deeper and/or reservoirs are more complex…small and/or sub-economic accumulations.. Ultra-deep water and remote locations…viscous oil, low energy drive and lift .
Capex/Risk exposures are large…cost exposure in the billions $$$…high cost drilling & infrastructure..risks are not completely mitigated.
Pressure to shorten schedule and reduce cost continues…longer cycle times…standardization/simplicity, technology development vs rapid deployment.
Lack of local logistics/service industry… project Delivery is affected.
Competent/skilled staffing shortages exist across the industry…demand still exceeds supply and building local capability can be difficult.
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Thank You