overview - engineering · mineralnye vody 13 509 17 944 12 139 3 417 ... • european aviation...

ENGINEERINGThe Aviation Maintenance Holding

Overview

Strategy


Our strategy is based onensuring that the three operatingcompanies and our linemaintenance facilities operateconsistently and nationwide inaccordance with the highestglobal practices. All our staff have undertaken

Strategy

www.engineering-ru.com

certified training in leading global training facilitiesand are properly certified for all the tasks theyundertake. The company will continue a skillenhancement through a constant programme oftraining.All facilities under our control are subject tocentralised quality assurance systems backed up bya high level risk management system. All facilities are supplied with state of the artequipment and tools supported by modern supplychain logistics and material support. All of the above is designed to guarantee minimum“time in shop”.Our group continues to expand its work scopecapabilities through technological enhancementthroughout the three major maintenance repair andoverhaul organisations in the Russian Federation.These operating companies have already gainedrecognition with a number of airlines and aircraftowning companies for the high level of technicalperformance and ability to meet strict deadlines. A continued process of enhanced quality assuranceexpansion of capabilities and compliance withhighest level standards are central to our company’sstrategy.

Fourteen Years of Developmentand Modernisation

1998 A process of privatization and modernisation of various previously– state owned maintenance organisations. This was followed

2003 by the development of capabilities for the maintenance and repair ofwestern built aircraft.

2003 Performed first A-check maintenance on A/C type A-3202004 Started maintenance of Aircraft A-3102005 Established Sibir Technics LLC in Novosibirsk

Sibir Technics LLS acquired Tolmachevo airport maintenanceorganization

2005 Certified Sibir Technics LLC as Maintenance base for IL-86,TU-154M/B, TU-204

2006 Set up S7 Engineering LLC in Moscow2006 Set up LMS in Irkutsk2008 Performed first С-check maintenance on A/C type A-3192009 Performed first C-Check maintenance on A/C type B737-8002010 Set up LMS in Krasnoyarsk

Performed first D-Check maintenance on A/C type A-3192011 Established Engineering LLC

Set up Branch in Mineralnye VodyEngineering LLC acquired Sibir Technics LLC, S7 Engineering LLC,Angar LLC, ATB Domodedovo JSC

2012 Set up LMS in VladivostokPerformed first C-Check maintenance on A/C type B767, ATR 42/72,Bombardier CRJ 100/200


Ready to Serve the World


Across 10 Time Zones


MoscowS7 EngineeringATB Domodedovo

Mineralnye VodyBranch S7 EngineeringBranch ATB Domodedovo

NovosibirskSibir Technics

KrasnoyarskLMS

IrkutskLMS

VladivostokLMS

CloSeR to you

Holding Structure



eNGINeeRINGHolDING llC

Hangar llCAtB

DomodedovoJSC

Sibir techniсsllC

S7engineering llC

Branch AtBDomodedovoin Mineralnye

Vody lMS

Vladivostok

lMSKrasnoyarsk

Branch S7engineering

in MineralnyeVodylMS

Irkutsk


Production Capacity sq.m.


object Hangar area Production facilities office Store

S7 engineering 7 500 1 249 1 868 1 532

Sibir technicks 11 200 11 860 1 000 2 000

Mineralnye Vody 13 509 17 944 12 139 3 417

AMB Domodedovo 3 567 3 697 1 292 610

lMS Irkutsk - 60 - -

lMS Vladivostok - 40 - -

lMS Krasnoyarsk - 44 - -

total 35 776 34 894 16 299 7 559

Russia’s & CIS Biggest MRo Provider

Airframe Capacity



location Capacity (number of bays)

NB WBNovosibirsk 6 2

Moscow 6 2

Mineralnye Vody 6 -

Moscow (Russian fleet) 2 1

total 20 5

Novosibirsk – Wide-bodyMoscow – Wide-bodyRussian fleet

Mineralnye Vody – Narrow-bodyMoscow – Wide-body


Production Figures


More than 200 C-Check in HistoryForms of aircraft maintenance 2010 2011 January–June 2012

Served flights 52 075 57 282 23 960

Base maintenance

A-Check 388 606 289

C-Check 36 46 57

Il-Check 2 4 0

Bridging-Check 3 0 0

D-Check 3 7 5

Production Figures



0

300,000

600,000

900,000

1,200,000

1,500,000

2008 2009 2010 2011 2012

total Aircraft Maintenance Manhours (Boeing & Airbus)


Capability List


VladivostokMineralnyevodyKrasnoyarskIrkutskNovosibirsk

(tolmachevo)Services Moscow(Domodedovo)

line Maintenance

Base Maintenance

• A 310 • A 320 FamilyA 300 • 737 Cl&NG• 767 • 757 Тu:• 134 • 154М• 204-100• 204-100В• 214 Il:• 18Д • 62М• 76Т (ТД)• 86 • 96-300 • 96-400Т

• 737 Cl&NG• 767• A 320 Family• A310 Тu:• 134 • 154М• 204-100• 204-100В• 214 Il: • 18 • 62М• 76Т (ТD)• 86• 96-300• 96-400Т

• A310• A 320 Family• 737 Cl&NG• 767• 757 AtR 42:• 200/300, • 400/500AtR 72 :• 100/200• 212A

Bombardier :• Cl-600-2B19

• 737 Cl&NG• 767• 757• A310 • A 320 FamilyAtR 42:• 200/300, • 400/500AtR 72 :• 100/200• 212A Bombardier :• Cl-600-2B19

• A310• A 320 Family• 737 Cl&NG• 767• 757AtR 42:• 200/300, • 400/500AtR 72 :• 100/200• 212A Bombardier:• Cl-600-2B19

• A310• A 320 Family• 737 Cl&NG• 767• 757AtR 42:• 200/300, • 400/500AtR 72 :• 100/200• 212A Bombardier:• Cl-600-2B19

• A320 Family• 737 Cl• 737 NG

• 737Cl• A 320 Family• 737 NG

• A 320 Family• 737 NG

Certification



• european Aviation Safety Agency (eASA)• Department of Civil Aviation Ministry of tourism and

transport Government of Bermuda (BDCA)• Russian Federal Authority for transport oversight (RCAA)• eASA Part-145, Part-147, Part-21 G• Approval Certificate Continued Airworthiness

Management in compliance with the requirements ofotAR Part 39 option 2 Subpart e


Integrated IT


Qualityassurance

Module of oracle

e-BusinessSuite

Аccounting

Finance,Marketing

& Sales

MaterialsupportMaintenance

Planning

engineering

All of our facilities and line stations are fully connected to our IT system. Our сompanies useERP system Module of Oracle E-Business Suite (OEBS) in quality assurance, engineering,planning, maintenance, material support, finance, marketing & sales, accounting.

Complete Technical Support



“Complete Technical Support” is a uniqueproduct characterized by entrustingcontinuing airworthiness management tothe approved maintenance organization.Flexible work scope is customized to meetthe airline customer's needs. “Complete Technical Support” is aflexible package of support that enablesthe client operator to focus on its primarybusiness – the efficient and economicoperation of its aircraft fleet. Clientairlines may select the full package ofservices or a range of services from thelist as they require.“Complete Technical Support” comprise: • Aircraft engineering support: preparation

of all technical documentation, keepingdocuments and works status

• Line maintenance• Repair and overhaul of aircraft and

components• Customized maintenance planning • Troubleshooting• Logistics including delivery, exchange

and leasing of components and materials

Aircraft delivery & re-delivery



Over the last 10 years few aircraft leased to Russianairlines have been returned to lessors through anormal re-delivery process. Our сompanies are anexception – we have successfully returned aircraft tolessors in full compliance with return conditions.We fully understand the importance of an economicand timely return. We stand ready to support lessorsand airlines from Russia, the CIS and beyond onaircraft deliveries and re-deliveries. Our сompanies provide vital technical services

designed to provide assistance atthe time of delivery and re-delivery including:• Bridging Checks • Implementing the cabin

reconfiguration throughoutaircraft delivery and re-deliveryto lessor

• Engineering support for aircraftdelivery and re-delivery to lessor



Base Maintenance

Our сompanies provide base maintenancefor Western- and Soviet-built aircraft incompliance with the regulations of the civilaviation authority and maintenanceprogrammes.

Our сompanies undertake heavymaintenance including D-check ofWestern-built aircraft. The facilities ofEngineering Holding allow up to 10 lines ofC-check serving simultaneously.

Our companies offer line maintenanceservices at Moscow Domodedovo Airport,Novosibirsk Tolmachevo Airport,Mineralnye vody Airport and Irkutsk,Krasnoyarsk and Vladivostok airports.

Engineering Holding continuesdevelopment in its line maintenancestations network and also to react to fastchanging air transportation market to meetthe clients’ requirements.

Our companies provide linemaintenance services to over 40Russian airlines and also to over 20non Russian airlines.

Line maintenance





• Consignment stock• Engineering Support of Aircraft• ATEC 6 Series• Authorized Wheels and Brakes Shop• Authorized Structure Repair Shop• Authorized Cabin Interior Sewing Shop• Authorized Electrics & Avionics Shop• Authorized NDT Shop• Aircraft flight data decoding and analysis• Logistic and Material Support• 24 Hours/7 days AOG desk• Training Center Part -147

technical Products & Services:

Authorized Shops


ATEC Series 6 is the worldstandard in automatic testers foron board commercial avionics.Engineering – the AviationMaintenance Holding use ATECSeries 6 for diagnostic and repairof avionic and microelectronic-based components installed onAirbus A320 Family

ATEC SERIES 6


the shop maintains wheelsand brakes of:• Airbus 319/320/321• Airbus 310-200/300• Boeing 737-300/400/500• Boeing 737-600/700/800/900• Boeing 747-200• Boeing 757-200• Boeing 767-200/300• Bombardier CRJ 100/200• ATR 42/72

the wheels and brakes shop performs afull scope of maintenance for more than30 different types of wheels and brakes.employees in Wheels and brakes shopwere taught in the training centers ofour providers:

• Messier Bugatti• Honeywell• Goodrich

• APPH• SAS

Products and Services

AutHoRIzeD WHeelS AND BRAKeS SHoP




Our companies are certified tomake metal sheet and compositerepair for aircraft Employees inthe Structure Repair Shop weretaught in the leading trainingcenters and received OJT


AutHoRIzeD StRuCtuRe RePAIR SHoP


Painting of airframesurfaces including interiorparts is performed in aspecially facilitated spray-painting and drying booth.The booth enables us toprovide an improvedquality of painting servicesand reduces aircraftdowntime during heavymaintenance by 2-3 days.This, in turn, providessignificant savings tocustomers.

• Maintenance and repair passengers andcrew seats

• Repair all parts of cabin interior • Cabin interior curtains and fabric class dividers


AutHoRIzeD CABIN INteRIoR SeWING SHoP



• Aircraft carpetingreplacement

• Aircraft Soft furnishings• Engine cover

Authorized Soft furnishings cabin interior sewing workshop fills order for all types ofAircraft including:


• Wide range of maintenance andrepair services for aircraft electricalequipment

• Maintenance and repair of coffee-makers and electric water boilers

• Maintenance and repair of aircraftfurnishing equipment andpassenger cabin lightingcomponents

• Oxygen and fire-protectionequipment, hydraulic equipment,air condition equipment,communication equipment


AutHoRIzeD eleCtRICS & AVIoNICS SHoP


The NDT (non-destructivetesting) Shop is equipped withadvanced diagnostic devices.Employees were trained andcertified on Level II inaccordance with Europeanstandard EN-4179 to performindividual NDT activities on A/C The following NDT methods areused: • Radiography Inspection• Ultrasonic Inspection• Eddy Current Inspection• Magnetic Particle Inspection• Liquid Penetrant Inspection• Thermography Inspection


AutHoRIzeD NDt SHoP





eNGINeeRING SuPPoRt oF AIRCRAFt


• Aircraft engineering support –preparation and composition ofMaintenance schedule (MS)

• SB/AD analysis, Aircraft status follow-up

• Development of maintenancedocumentation to support AD/SBimplementation

• Development of maintenancedocumentation based on additionalOperator’s requests

• Reliability analysis, preparation ofreports and issues/editions

• Structure repairs status follow-up• Engine condition monitoring• Delivery and acceptance of Aircraft

to lessors and airlines

I. Flight Data Decoding:• А310• А320 Family• В737 Classic• B737 NG• B767

II. SSCVR DecodingIII. Integrated DecodingIV. Special Decoding:• Graphs• Piloting Cyclograms• Reports, references

V. Glideslope drawing forlanding accuracyassessment


AIRCRAFt FlIGHt DAtA DeCoDING AND ANAlySIS





loGIStIC AND MAteRIAl SuPPoRt


Activities: • Customs clearance of aviation

materials, components and tools isperformed by the custom processingdepartment.

• Goods are accommodated inspecially designed and controlledwarehouses.

• Purchase of all types of materials• Home base stock monitoring andrepair management• Storing and shipment arrangements24/365 AOG desk• Consignment Stock


Class Rating

type/tasks B1.1 | t1 Airbus A318/319/320/321 (CFM56)

B2 | t2 Airbus A318/319/320/321 (CFM56)

B1.1 | t1 Boeing B737-300/400/500 (CFM56)

B2 | t2 Boeing B737-300/400/500 (CFM56)

B1.1 | t1 Boeing B737-700/800/900 (CFM56)

B2 | t2 Boeing B737-700/800/900 (CFM56)

Business english

technical english

Specialized courses

Training Center Part-147


Engineering – the Aviation Maintenance Holding+7 (905)784 50 90

www.engineering-ru.com [email protected]

overview - engineering · mineralnye vody 13 509 17 944 12 139 3 417 ... • european aviation...

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