Overcoming waste problems of Kuban

manufacturing firms by using membrane

technologies

Tuapse 2009, May

YugtechinformYugtechinformJSC “REGIONAL INTERBRANCH CENTER”JSC “REGIONAL INTERBRANCH CENTER”

The Krasnodar Territory is an important agrarian and

industrial region of Russia

The Kuban Industry

Juice and juice concentrates

Canned vegetables

Wine-making

Rice-growing

Mineral water

Port ComplexFuel and energy complex

Milk industry, animal husbandry

Chemistry industry

YugtechinformYugtechinformJSC “REGIONAL INTERBRANCH CENTER”JSC “REGIONAL INTERBRANCH CENTER”

Found the enterprises, having environmental problems, as well

as the problems in water and wastewater treatment

The aim of our company: to provide data to the users about existence of innovative technologies for water and

waste water treatment as well as the supplying them with information about optimal solutions of these

problems on the price/quality ratio criterion to meet the established norms for purification.

Database

Monitoring of Monitoring of companiescompanies

Produce are:

The main types of industrial waste -are waste waters ,

-containing ammonia, nitrates ,- organic nitrogen, phosphorus ,

-suspended organic matter, -plums from washing equipment ,

packaging, cleaning, with production facilities , -fats,

- nitrogen in the form of amino compounds protein,-milk whey ,

-defekat sugar industry and etc.

Problems of Kuban enterprises

The food industry700

companies

Processing

beer, juices, beverage:

volume of waster pollutions – 120 m3/per

day

COD – 5000-10000 mg/l

The Tbilisskiy sugar-refinary

surface water

Problems of Kuban enterprises

The food industrialThe main pollutants

atmosphere

92 sources of pollutingsubstance emissions

500 tonsoxides of sulfur,

carbon monoxide, nitrogen oxide

thermal power plant -4 boiler BG-35,

each producing 35 t/h

«Minudobreniyu» of Belorechensk

Problems of Kuban enterprisesChemical and petrochemical industry

The main pollutants

100 companies

- derivatives of sulfuric acid - the emissions from the production of

ammophos fertilizers

acid fluorine-containing gypsum (рН=2-3)

It is placed in the sladge pond (S= 170 hec)

The discharge of phenol in water reservoirs and rivers have an huge negative impact on living organisms by:

toxicity ,

significant changes in the nutrients

and dissolved gases (O2 и СО2).

The dominant types of polluting components are:

Problems of Kuban enterprisesProblems of Kuban enterprisesChemical and petrochemical industryChemical and petrochemical industry

Radiation anomalRadiation anomaliesies

The Troitsky iodine plant

The territory of the industrial zone

the All-Russian Research Institute of

Biological plant protection

Radiation-hazardous wastes

problem: the burial of about 5000 tons of weakly radioactive wastes

(radio-barite)

problem:In recent years, liquid and solid radioactive wastes were stored there due to lack of

funds

The cardinal solution to the water problems of chemical companies may consist in creation of water recycle systems

with simultaneous recycling of useful components and environmentally harmful substances

Problems of Kuban enterprisesEnergetics

The main objects of this industry are:

Armavir and Krasnodar TPP, etc.

Discharge of waste waters a power plant in one year is 1300 million m3

Membrane methods

cost of clean water is reduced to 4-6 times

savings achieved from the disposal of dirty drains:

1. there is no need to pay fines for sewage dumping,

2. disappear cost of reagents for the decontamination of

wastewater , 3. costs for the collectors

The total economy

TPP -150 m3/h

deionized water-

from 100 to 200 million rubles/year

Problems of Kuban enterprisesEnergetics

The total emission of hazardous gases in atmosphere by thermal electric power plants is about 14.3 thousand tons per

year

(dates of federal statistical observation of the electric power enterprises)

There are oxides of sulfur, nitrogen, carbon and vanadium

oxides.

The facts of the presence of arsenic, mercury, bromine, antimony, fluorine in the fuel

burning emissions were established too.

Problems of Kuban enterprisesSawmills, wood and pulp- and- paper industry

Main pollutants :

Mostovskoe JSC «Ug» and JSC «Apsheronsk»

They were dropped 1.90 mln.m3 contaminated wastewater

Formalin-contained wastes of furniture production.

Their accumulated on the territory of more than 80 000

m3

Factories in the cities: Krasnodar, Armavir, Apsheronsk, Sochi, Goryuchy Kluch and etc.

The application of membrane technologies using closed technological cycles will reduce the consumption of fresh water and decrease harmful impacts on water

bodies significantly.

Problems of Kuban enterprises

Iron and Steel Works, Machine building

50 companies

The main environmental pollutants are:

Iron and steel works -blast furnace plant,

casting, iron foundry, etching,

welding galvanic and metal works,

processing waste, painting, etc.

The companies dumped 0.64 million m3 of industrial wastewater.

Plant JSC «Krasny dvigatel»,

CJSC «Molot», vagonoremontny plant, etc.),

do it directly into the sea.

JSC «Compressor Plant»

at Krasnodar dumped 0.144 million m3 of not

purified pollutants

into Kuban River through

the city downpour sewer system

Problem:

build or make reconstruction

of local treatment facilities now.

They will allow to clean industrial

wastewater from the salts of heavy metals

Problems of Kuban enterprises

Porcelain and chine manufacture Microbiological industry

Fuel industry

Membrane methods can be used for

- recycling waste water and return clean water to operating process

- recycling of waste water containing biologically active substances

- oil- and gas production, refineries

Efficient management of water resources comprises :

- the reduction of waste effluents into water basins,

- the improvement of water and waste water technology.

Welcome to the cooperation between enterprises,

the scientific community and research laboratories.

“Yugtehinform” offers its services as an expert in the evaluation

of various technological solutions aimed

at improving water treatment and waste management

and assuring a high positive impact on the environment.

Proposals for the cooperation:

JSC «RMC Yugtehinform» can do analysis of present technological circuit,

help to find an optimized technology which allows

minimizing dumps, recycling water and dissolved substances.