outlook for us ethane (2012)

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  • 8/11/2019 Outlook for US Ethane (2012)

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    Outlook for US Ethane:Always Climbing a Wall of Worry

    Presented to the 2ndPlatts NGL Conference

    Sept 24, 2012Hilton Houston Post Oak

    Peter Fasullo

    En*Vantage, [email protected]

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    2

    Throughout its history ethane has posed concerns upand down the NGL value chain

    Introduction

    Industry Player Historical Concern

    Gas Producers &Processors

    Sufficient ethane extractioneconomics to justify investmentsin cryogenic plants.

    Midstream Cos. Volume risks associated withhandling NGLs with high ethane

    contents.

    Petrochemical Cos. The long-term availability ofcompetitively priced ethane.

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    3

    Basic Facts About Ethane

    Ethane - most economically sensitive NGL, extraction canbe discretionary, and its price floor is set by natural gas.

    Ethane has only one major end use ethylene feedstock.

    The incentive to extract ethane is only as good as the

    economic viability of the US petrochemical industry.In the past 40 years, ethane frac spreads and crackingeconomics have been materially impacted by: Gas shortages - Late 1970s/Early 1980s; Early to Mid 2000s

    Recessions - Mid 1990s; Late 2008/Early 2009. Crude price collapses Late 1990s; Q4 2008 to Q1 2009.

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    4

    The Biggest Worry Today

    A chronic surplus of ethane will develop due to the drilling ofrich hydrocarbon shale plays. Many believe ethane supplies will surge overtaking the

    petrochemical industrys ability to crack ethane.

    Predicting that ethane rejection could be widespread.

    So are these concerns justified or are they overblown?

    Lets examine the following areas: Recent history

    The factors that will drive ethane supply, demand and pricing.

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    5

    Over the 2007 to 2011 Period

    Over 9 BCFD of newcryogenic processingcapacity was built.

    NGL extraction climbed

    570 MBPD - 310 MBPDwas ethane.

    A global recession,followed by sluggisheconomic growth.

    A major build out ofethylene capacity in theME, China and SE Asia.

    Incremental NGLs, mainly ethaneefficiently absorbed, except duringthe recession in late 08/early 09.

    Petchems enhanced ethane

    cracking capability to 1.05 MMBPD, exceeding processors abilityto extract ethane.

    US became net exporter of NGLs.

    Record NGL (ethane) frac spreadsoccurred in 2010/2011.

    One negative - NGL takeawaybottlenecks in Mid-Continentdepressing Conway NGL prices.

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    6

    US ethane prices declined andfrac spreads narrowed: Ethane extraction up 100 MBPD year

    over year to near 1 MM BPD.

    Additional volumes would have been

    efficiently consumed, but Ethylene plant turnarounds

    dropped ethane demand by 10%.

    Lack of winter weather createda propane surplus.

    Conway ethane prices remaindepressed.

    Global economic slowdown droppedUS polyethylene exports by ~14%.

    What Happened in 1stHalf of 2012?

    Ethane Inventoriesclimbed to Record

    Levels.

    Ethane Rejection

    mainly in Mid- Cont.

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    7

    Majority of ethylene plant turnarounds completed.Ethane cracking capability enhanced.

    Ethane balances still very sensitive to plant outages.

    More balanced Ethane Market for theRemainder of 2012 and into 2013

    US Ethane Inventories(1000 Bbls)

    10,000

    15,000

    20,000

    25,000

    30,000

    35,000

    40,000

    Jan-01

    Jan-02

    Jan-03

    Jan-04

    Jan-05

    Jan-06

    Jan-07

    Jan-08

    Jan-09

    Jan-10

    Jan-11

    Jan-12

    Average

    Actual Forecast

    Ethane Days of Supply of Inventories

    0

    10

    20

    30

    40

    50

    60

    70

    Jan-01

    Jan-02

    Jan-03

    Jan-04

    Jan-05

    Jan-06

    Jan-07

    Jan-08

    Jan-09

    Jan-10

    Jan-11

    Jan-12

    Day

    s-of-Supply

    Average

    Actual Forecast

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    The Relative Value of Natural Gas to Crude

    Low gas-to-crude ratios combined with high crude prices isproviding a significant BTU price spread between gas andcrude, driving both the supply and demand for US NGLs.

    Gas-to-WTI Price Ratio (On a Thermal Basis) vs

    the BTU Spread between WTI and Gas

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

    YTD

    Gas-to

    -CrudeRatio

    ...

    $0

    $2

    $4

    $6

    $8

    $10

    $12

    $14

    $16

    $18

    $20

    $perMMB

    TU

    Gas-to-WTI Ratio

    BTU Spread Between WTIand Gas

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    NGL Price Relationships and Frac Spreads

    Ethanes floor value, set by gas,has declined, allowing its marketvalue to crude to drop to remainthe preferred feedstock.

    Heavy NGLs have maintained

    their value relative to crude.

    Low gas-to-crude ratios and high oil

    prices caused record high NGL fracspreads in 2011.

    Ethane frac spreads lower this year.

    Heavy NGL frac spreads remain high.

    Mt Belvieu NGL Price Relationships to WTI Prices

    0%

    20%

    40%

    60%

    80%

    100%

    120%

    2006 2007 2008 2009 2010 2011 2012 YTD

    Ethane Propane N-Butane I-Butane C5+

    NGL Frac Spreads at Mt. Belvieu($ Per MM Btu)

    $0

    $2

    $4

    $6

    $8

    $10

    $12

    $14

    $16

    $18

    2006 2007 2008 2009 2010 2011 2012 YTD

    Ethane

    Propane

    N-Butane

    I-Butane

    C5+

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    NGL Uplift Calculation for Typical Shale Play

    * Mt. Belvieu NGL pr ices net of T&F fees of 12/gal.

    Ethane51%

    27%

    Shale Gas

    with 5 gpm

    of NGLs

    PropaneButane +

    Cryogenic

    Processing

    Plant

    Residue Gas

    22%

    NGL Barrel Extracted Sep-2012 NGL uplift $1.75/MM Btu versus $3.25 in Jan-12

    Assumes 90% ethane recovery

    NGL Uplif t for Average Shale Play(Using Sept 2012 prices for Natural Gas and Mt Belvieu NGLs)

    -$0.50

    $0.50

    $1.50

    $2.50

    $3.50

    $4.50

    $5.50

    Natural Gas Gas + NGLs

    Natural

    Gas

    C5+

    Propane

    N-Butane

    I-Butane

    Ethane

    $/MM Btu

    $2.73/MM Btu

    $1.82

    $0.79

    $0.58

    $0.14$0.78

    $0.37

    Uplift w/ ethane extraction $4.48/MM Btu

    $1.75

    Assumes 32%shrinkage plus

    1% plant fuel

    Uplift w/o

    ethane fracspread

    $4.11/MM Btu

    $1.38

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    Rich Hydrocarbon Natural Gas Plays

    Rich Plays

    NGL

    (GPM)Content*

    Avalon/Bone Springs** 4.0 to 7.0

    Bakken** 4.0 to 9.0

    Barnett 2.5 to 3.5

    Cana-Woodford 4.0 to 6.0

    Eagle Ford*** 4.0 to 9.0

    Granite Wash 4.0 to 6.0

    Green River** 3.0 to 5.0

    Niobrara** 4.0 to 9.0

    Piceance-Uinta 2.5 to 3.5

    Green River 2.5 to 3.5

    Marcellus/Utica (Rich) 4.0 to 9.0

    * gpm gallons of NGLs per 1000 cu. ft.

    ** Oil Shale Plays

    *** Both an Oil and Gas Shale Play

    Rich Shale Play Corridors

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    Outlook for Lower 48 State Gas Production

    Expect Lower48 natural gasproductionrising 17% from2011 to 2020.

    Shale gasproductiongrowth,offsetting the

    decline in theconventionalgas plays.

    Source: EIA and En*Vantage

    US Lower 48 Gas Produc tion vs Demand

    (Trillion Cubic Feet)

    0

    5

    10

    15

    20

    25

    30

    2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020

    0

    5

    10

    15

    20

    25

    30

    Non-associated onshore

    Non-associated offshore

    Associated w/ oil

    Tight Gas

    Coal Bed Methane

    Shale GasNet Imports

    Domestic Gas Demand

    17%

    8%7%

    7%

    24%

    29%

    42%

    22%

    7%

    7%

    9%

    12%

    Source EIA AEO 2012

    8%

    1%

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    Primary Growth NGL is EthaneFollowed by Propane

    Ethane/NGL %: 33%.........37%...................39%....................43%

    Source: EIA and En*Vantage

    US NGLs Extracted From Gas Processing(Thousand BPD)

    0

    100

    200

    300

    400

    500

    600700

    800

    900

    1,000

    1,100

    Jan-90

    Jan-92

    Jan-94

    Jan-96

    Jan-98

    Jan-00

    Jan-02

    Jan-04

    Jan-06

    Jan-08

    Jan-10

    Jan-12

    0

    100

    200

    300

    400

    500

    600700

    800

    900

    1,000

    1,100

    Ethane

    Propane

    Natural Gasoline

    I-Butane

    N-Butane

    Periods of high gas-to-crude ratios

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    New Processing Plants

    13 BCFD of new gas

    processing capacitybeing built by 2015. 40% in the TX Inland

    and Gulf Coast

    regions. 34% will be built in the

    Marcellus/Uticaregion.

    Probable that another

    4.9 BCFD would bebuilt between 2015and 2020.

    Announced Processing Capaci ty

    (1000 CFD)

    0

    500

    1,000

    1,500

    2,000

    2,500

    3,000

    3,500

    4,000

    4,500

    5,000

    Rockies Bakken TX Inland TX GC Mid-Cont. SE NM Marc/Utica

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    Forecast of US NGL Extraction Capability

    Gas processing industrys NGL extraction capability: 2.45 MM

    BPD in 2011 to about 3.42 MM BPD by 2020.

    Ethane extraction capability: 1.04 MM BPD in 2011 to 1.63MM BPD by 2020.

    Forecast Max NGL Extraction Capability(1000 BDD)

    0

    500

    1,000

    1,500

    2,000

    2,500

    3,000

    3,500

    4,000

    2001 2003 2005 2007 2009 2011 2013 2015 2017 2019

    0

    500

    1,000

    1,500

    2,000

    2,500

    3,000

    3,500

    4,000

    Propane, Butanes,

    Natural Gasoline

    Ethane

    Forecast

    Ethane forecast

    includes 240 MBPDfrom Marcellus/Uticapost 2016.

    NGL and ethane

    supplies from theM/U region could begreater, depends oneconomics and

    logistics.

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    Potential Ethane Extraction in Marcellus/Utica

    Potential Marcellus/Utica Ethane Extraction: 390 - 490MBPD. Fractionation Capacity to De-Ethanize Ethane ~200 MBPD.

    Ethane Takeaway Capability will be 240 MBPD-ATEX (190 MBPD)and Mariner West (50 MBPD) .

    However, Marcellus/Utica ethane has high T&F fees to Mt.Belvieu of 22/gal to 30/gal or $3.47 to $4 52/mm btu.

    Basic question will there be the economic incentive tobring more Marcellus/Utica ethane to market?

    Depends on future ethane demand by the petrochemical industry.

    If ethane demand is lacking then what? Marcellus/Utica ethane gets blended in the gas stream, and/or

    Producers have to throttle back rich gas production.

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    Distribution of Ethylene Capacity and Plantsin North America*

    Sarnia

    Alber ta

    Midwest

    Gulf

    Coast

    * Excludes Mexico

    12.5%

    80.0%

    3.3%

    3.6%

    0.6%

    4 plants: 8.6 B Lb/Yr

    2 plants: 2.3 B Lb/Yr 2 plants: 2.5 B Lb/Yr

    1 plants: 0.4 B Lb/Yr

    33 plants: 55.2 B Lb/Yr

    N. America: 42 Plants: 69.0 Billion Lbs/Yr% of total N.A.ethylene capacity

    Ethane Cracking Capability1,2

    US 1,050 MBPD (2011)

    Alberta 250 MBPD

    Sarnia 45 MBPD

    Total NA 1295 MBPD

    1 Includes refining ethane2Assumes 100% operating rate

    Source: En*Vantage, Hodson, Industry Contacts

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    Ethane Cracking Can Soar in aLow Gas-to-Crude Price Environment

    Source: En*Vantage, Hodson, Industry Contacts

    Since 2008, ethane has been the most preferred petrochemical feedstock,driving its consumption to record levels ethane cracking above 1 MM BPDwhen ethylene industry operates ~ 95% of capacity

    -20

    -10

    0

    10

    20

    30

    40

    50

    Jan-04 Jan-05 Jan-06 Jan-07 Jan-08 Jan-09 Jan-10 Jan-11 Jan-12

    Ethylene Feedstock Margins(Cents per Pound)

    Ethane Feedstock Margins

    Naphtha Feedstock Margins

    Record High Crude Prices

    Recession

    Crude PriceCollapse

    High Gas-to-Crude

    Environment

    Very Low Gas-to-Crude

    Environment

    U.S. Ethylene Feedstock Consumption - MBPD(Jan-00 to April-12)

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    Jan-00

    Jan-01

    Jan-02

    Jan-03

    Jan-04

    Jan-05

    Jan-06

    Jan-07

    Jan-08

    Jan-09

    Jan-10

    Jan-11

    Jan-12

    Individual

    FeedVolumes(MBPD)..

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    Ethane

    Propane

    Heavy Feeds

    N-Butane

    Source: Hodson Reports andEn*Vantage

    Hurricanes

    High Gas-to-CrudeRatio Environment

    Low Gas-to-CrudeRatio Environment

    Hurricanes&

    Recession

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    US Ethylene Industry Continuing to EnhanceEthane Capability at Existing Plants

    Capability to Crack Ethane at End of 2011 1.055 MM BPD

    Ethane cracking capability is expected to increase - furnace conversions,plant expansions and a plant restart:

    Source: En*Vantage, Industry Contacts

    YearEnd

    Increases in C2

    Cracking Capability

    Cumulative Increase in

    C2 Cracking Capability

    Total Industry C2

    Cracking Capability(MBPD) (MBPD) (MM BPD)

    2012 100 100 1.155

    2013 35 135 1.190

    2014 85 220 1.2752015 18 238 1.293

    2016 25 263 1.318

    Assumes 100% operating rates at plants maximizing ethane as a feed

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    New World-Scale US Ethylene PlantsAnnounced or Under Consideration

    ~18.7 billion lbs/yr of new ethylene plant capacity has been announced orbeing considered, representing 526 MBPD of ethane cracking capability.

    High probability for 4 new plants -- 320 MBPD of ethane cracking capability.

    Fair chance that Sasol will build a new plant in Lake Charles.

    Foreign petrochemical companies are also doing feasibility studies to build new

    ethylene plants in US.

    Company Location Est. Cap

    B Lb/Yr

    Ethane Cracking

    Capabil ity (MBPD)

    Est. to be

    Online

    Probability

    Formosa Pt Comfort, TX 1.763 53 2016 High

    Exxon Baytown, TX 3.300 95 2016 High

    Dow Freeport, TX 3.300 77 2017 High

    CP Chem Cedar Bayou, TX 3.300 95 2017 High

    Sasol Lake Charles, LA 3.300 95 2017 Fair

    Shell Western PA 2.600 78 2018 Unknown

    Oxy/Mexichem Ingleside, TX 1.102 33 2018 Unknown

    Total 18.665 526

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    Lets Not Forget Canada

    In total, 90 to 100 MBPD of US Ethane is expected to be

    exported to Canada.

    Alberta ethane crackers facing a 40 to 80 MBPD ethanesupply shortfall over the next ten years. Will import 40 to 50 MBPD of ethane from the Bakken Shale through the

    proposed Vantage pipeline (late 2013).

    Sarnia ethylene plants can crack about 45 MBPD of ethane. The Mariner West project (mid-2013) will send Marcellus ethane to Sarnia.

    Likely that Nova will expand Sarnia ethylene plant.

    Kinder Morgan transporting 10 to 15 MBPD of E/P mix toNova in Sarnia via their Cochin pipeline. Sourcing E/P mix from Conway via Enterprises MAPL system.

    Only a bridge for Nova until Mariner West is completed.

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    Maximum Demand for US Ethane

    Max ability to crack US

    ethane is expected togrow from 1.05 MMBPD in 2011 to ~ 1.75MM BPD by 2018.

    Enhancements to existingethylene plants - 265 MBPD ofethane cracking capability.

    Ethane exports to Canada -100 MBPD by 2015.

    High probability new ethylene

    plants - 320 MBPD of ethanecracking capability by 2017.

    Source: En*Vantage, Industry Contacts

    Max Cracking Capabilit y for US Ethane(1000 BPD)

    0

    200

    400

    600

    800

    1,000

    1,200

    1,400

    1,600

    1,800

    2,000

    2,200

    2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

    Low Probability New Plants

    Fair Probabilty New Plants

    High Probability New Plants

    US Ethane Cracked in Canada

    Converisons/Expansions/Restarts

    Base C2 Cracking Capability

    If Sasol builds new ethane cracker, max demand for US ethaneapproaches 1.85 MM BPD. If low probability plants are built,max ethane demand reaches 2 MM BPD by 2019.

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    Max US Ethane Supply Capability vsMax Ethane Cracking Capability

    Through 2013, closebalance between ethanesupply and demand.

    From 2014 to 2015ethane supply overhang islikely, but can be resolved

    by rejecting ethane in theMarcellus/Utica.

    Post 2015, more ethaneneeded to support 4 to 7world-scale ethanecrackers. Incrementalethane will come from theMarcellus/Utica.

    Source: En*Vantage, Industry Contacts

    Max US Ethane Supply vs Max Ethane Cracking Capability(1000 BPD)

    0

    200

    400

    600

    800

    1,000

    1,200

    1,400

    1,600

    1,800

    2,000

    2,200

    2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

    0

    200

    400

    600

    800

    1,000

    1,200

    1,400

    1,600

    1,800

    2,000

    2,200Low Probability New PlantsModerate Probability New PlantsHigh Probability New PlantsUS Ethane Cracked in CanadaConverisons/Expansions/RestartsBase C2 Cracking Capability

    Max C2 Supply

    Additonal C2 Supply f rom Marcellus

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    Outlook for Ethane Frac Spreads

    Source: En*Vantage, Industry Contacts

    Ethane Frac Spreads

    $0.00

    $0.05

    $0.10

    $0.15

    $0.20

    $0.25

    $0.30

    $0.35

    $0.40

    $0.45

    $0.50

    $0.55

    2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

    CentsPerGal

    $0.00

    $1.00

    $2.00

    $3.00

    $4.00

    $5.00

    $6.00

    $7.00

    $8.00

    $PerMMB

    TU

    ForecastActual

    Mt Belvieu

    Conway

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    In SummaryExpect ethane balances to improve for the remainder of the

    year and into 2013 - need the ethylene industry operating atabove 90% of capacity.

    Marginal frac spreads for ethane in 2014 and 2015 toregulate the flow of ethane from the Marcellus/Utica and

    keep ethane markets balanced.Post 2015, full ethane extraction is needed as world-scaleethylene plants come on line.

    Ethane imbalances will occur, but they wont be chronic.

    Ethane will always be very susceptible to ethylene industryswings.

    Biggest threats to ethane - a global recession, a collapse incrude prices, and/or a spike in gas prices.