our profile fiscal year 2015 siemens ag Österreich ... · em tr lpt stw siemens.com/answers...

EM TR LPT STW siemens.com/answers

Siemens AG ÖsterreichTransformers Weiz

Our Profile Fiscal Year 2015

© Siemens AG 2015 All rights reserved. EM TR LPT STW

Follow the instructions of your tour guide.Wear personal protective equipment wherever necessary.Visitors have to wear safety helmets within the production areas!Safety shoes are mandatory if you depart from the red-orange marked route!Be careful during lifting operations, keep distance!Watch out for transport vehicles!Do not touch production equipment and products.Use the designated smoking places.Photography and filming is forbidden!In case of an emergency use the marked emergency exits.

Basic rules of conduct

Safety information for visitors at location EM TR LPT STW

https://www.google.at/url?q=http://strafblog.de/2014/03/10/schluss-mit-lustig-fotografieren-unter-den-rock-ist-jetzt-verboten/&sa=U&ei=2UBzU-y_H_L07AbV2oHQDw&ved=0CC8Q9QEwAQ&usg=AFQjCNGFLTe9G0blpn1YqErh4PQmnPZsuw


General plan

Nord factory Core-Cutting-Center Weiz

EM TR LPT STW siemens.com/answers

Transforming Know-How into Solutions.

Our Profile Fiscal Year 2015


Structure

1. Overview and History Siemens Transformers

2. Facts and FiguresSiemens AG Österreich-Transformers Weiz

3. Product and Service Portfolio Siemens AG Österreich-Transformers Weiz

4. References Siemens AG Österreich-Transformers Weiz

5. Innovations, Business excellenceSiemens Transformers


The Business Units of Energy Management

Medium Voltage & Systems (EM MS)Stephan May

Low Voltage & Products (EM LP)Andreas Mathe

Transmission Solutions (EM TS)Tim Dawidowsky

Transformers(EM TR)Dr. Beatrix Natter

High VoltageProducts (EM HP)Dr. Harald Griem

Energy Automation(EM EA)Karlheinz Kronen

Smart Grid Solutions & Services (EM SG)Thomas Zimmermann

Air & Gas Insulated MV Switchgear

LV Switchgear & busbar trunkingsystems

Generator Switchgear

Storage, grid coupling and sub–sea solutions, e-houses

LV Protection, switching, measuring & monitoring, distribution

MV vacuum circuit breakers, contactors & interrupters

Power Distribution

Modular Devices & Installation

UL Apparatus

High-Voltage, Direct-Current Transmission (HVDC)

Reactive Power Compensation / FACTS

Turnkey Grid Access Solutions

Solutions for Gas- and Air-insulated Switchgear (GIS, AIS)

Gas-insulated lines (GIL)

Power Transformers

Distribution Transformers

Special Purpose Transformers

Traction Transformers

PhaseshifterTransformers

TLMTM

TransformerComponents

Circuit Breakers

Disconnectorsand EarthingSwitches

Hybrid Switchgear

Instrument Transform.

Surge Arresters

Coils

Bushings

Gas-Insulated Switchgear (GIS-Systems)

Grid automation

Grid protection

Communication devices

Power quality

Sensors

Grid control center & applications

Meter data management

Data analytics & Software solutions

Integration, Asset & Application services

Rail Electrification

AutomationElectrification Digitalization

Energy ManagementRalf Christian and Dr. Jan Mrosik

#1 market position

#2 market position

#2 market position

#3 market position

#3 market position

#1 market position

#2 market position

Portfolio

BusinessUnit

Division


EM TR is one of the global market leaders

• Worldwide #2 position• ~2" EUR revenue• ~7,700 employees• 19 manufacturing locations

in 13 countries with a manufacturing capacity of 250 GVA p.a. (max)

• EM TR has the competence of building transformers all over the world for more than 100 years

a trusted and reliable partner comprehensive portfoliodriving technology innovationshighest quality standardsPower

Consumers

Large PowerTransformers (LPT)

>300 kV

Medium PowerTransformers (MPT)

300 kV72.5 kV

Power Generation

DistributionTransformers (DT)

<72.5 ,kV

Key information


Siemens Transformers At all levels of transmission and distribution

• Installation & Commissioning

• Maintenance & Lifecycle Extension

• Repair & Retrofit• Spare Parts &

Accessories• Condition Assessment &

Diagnostics• Online-Monitoring• Training

Large Power Transformers>300 kV

Medium Power Transformers 300 kV

> 72,5 kV

Distribution Transformers 72,5 kV

System Interconnecting Transformers

Liquid immersed DTsfor Distribution networks

VoltageRegulators

Liquid DTs and CRTsfor Infrastructure Solutions

Static VARFACTS Transformers

Grid Access Solutions

Phase ShiftersShunt and Series Reactors

Generator Step-Up Transformers

HVDCTransformers

Unit AuxiliaryTransformers

Special Transformersfor Industrial Applications

TLM - Transformer Lifecycle Management

Line Feedersfor rail system power supply

Traction Transformersfor rail vehicles


EM TR has a global footprint of 19 locations in 13 countries

EM TR

DTMPTLPT

~2,000 km~2,000 km

Mexico

Guanajuato

USA

Jackson

Tenjo

Colombia

Canada

Trois-Rivieres

Trento

Italy

Kirchheim

Germany

Nuremberg

Germany

Linz

Austria

Weiz

Austria

Nuremberg

Germany

Budapest

Hungary

Zagreb

Croatia

Kalwa

India

Voronezh

RussiaBrazil

Jundiai Dresden

Germany

China

Jinan

China

Wuhan

China

Guangzhou

Locations


Siemens Transformers Merged strengths – our history

1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 2015Est. in

1903

1883

1904

1921

1960

1836

1892

1920

1912

1894

SiemensSchuckert

EVTrafo

Transformatoren

VEB Transformatoren- und Röntgenwerk

PNBUT

DKBerlin, Stuttgart

TNTUSA

SATFS

PD

STCL

KPT

DB

Transformers

ELIN AG

Ferranti

Packard

Ferranti-Packard Transformers

Transformers

ELIN-Union AG

Elektrobau AG

STNLyon

STCASTM

PeeblesSt. Catharines

STAL

STW

Csepel Transformers

Stuttgart closedBerlin closed

EnergyPTDJXN STVSTI, STWH

STAD

STGZ

STLSTWSTNSTGZSTCASTMLyon soldSt. Catharines closedPeebles closed

black color = current factoryred color = former factory

STAD sold

EnergyManage-

ment

http://upload.wikimedia.org/wikipedia/de/5/5c/Siemens-Schuckert-Logo.svg


Structure







Siemens AG Österreich-Transformers WeizWeiz, Austria

Austria

Member of the European Union

Population … 8.579.747

Area … 83.878 km²Federal States… 9

Plant Weiz

Since … 1892

Employees … 1100

Area … 54.300m²


Siemens AG Österreich-Transformers WeizCompany History

2012

2007

2005

2003

2000

1990

1988

1959

1922

1892

“ELIN Aktiengesellschaft für Elektrische Industrie”

“Franz Pichler Werke” – First Transformer

“ELIN Union AG für Elektrische Industrie”

Transformer Division was established

“ELIN Transformatoren GmbH”

“VA TECH ELIN Transformatoren GmbH & Co.”

VA TECH ELIN Transformatoren is one of two competence centers of VA TECH Transformers worldwide

Integration into SIEMENS

“SIEMENS Transformers Austria GmbH & Co. KG”

“SIEMENS Aktiengesellschaft Österreich – Transformers Weiz”


Siemens AG Österreich-Transformers WeizGeneral Principles

Strategic partner for ourcustomers

Utmost performance bymotivated & qualifiedemployees

Customer oriented, ecological & economicalsolutions

Technology leaderthrough innovation


Apprenticeship @Siemens AG Österreich Transformers Weiz

At the factory Weiz the apprenticeship training center is under the leadership of Andritz Hydro.

The following three companies are participating in this apprenticeship training association:Siemens AG Österreich Transformers WeizAndritz HydroElin Motoren

The following apprenticeships are offered by Siemens:Mechatronics - electric machine technologyMetal technology - mechanical engineer

At the time 56 Siemens apprentices (from the 1st to the 4th apprenticeship year) are employed at the site in Weiz.

The training workshop of Andritz Hydro teaches the basic training and is adapted to the teaching image of the respective professions. In addition, priority training courses of several main focus education goals are offered as part of the education plan.

The apprentice coordinator of Siemens Weiz coordinates the communication between the training center and Siemens Transformers Weiz in regard of the required education goals:

training coordination within Siemens processes in cooperation with apprentice officer and godparentsconstructive feedback culture for the development of professional expertise of apprenticesfield experience for apprentices aged 18 years , as an integral part in our apprenticeship programactive participation in the occupational health management systemmotivation dialogues for apprentices to strengthen their social skills


Siemens AG Österreich-Transformers WeizMilestones in Development

1892 1965 1986 1996 2005 2009 2012 2014 2015

1965 : 400 kV Transformer (Sweden)

1951 : 230 kV Transformer (Austria)

1986 : 975 MVA Transformer (USA)

1989 : 765 kV – BIL 2050 Transformer (USA)

1892: “Franz Pichler” First Transformer

1996 : 1300 MVA Transformer (USA)

1993 : 650 MVA / 525 kV / ±24°Phase Shifter (USA)

1965 : 500 kV Transformer (USA)

2007 : 1200 MVA / 400 kV / ±24°±32 Taps Phase Shifter (Germany)

2008 : 133 MVAr / 765 kV Single Phase Shunt Reactor (South Africa)

2012 : 100 MVA / 735 kV Single Phase SVC Transformer (Canada)

2005 : 420 MVA / 345 kV - 57 dB(A) Transformer (USA)

2014 : 1200 MVA / 410 / 410 ±20°(No Load) ± 32 steps Phase Shifter (Poland)

2015 : 240 MVA / 400/132 kV Transformer with Ester-oil-filling, Low-Noise-Design and Utilization of waste heat


Siemens AG Österreich-Transformers WeizFigures – FY 2015

Distribution Transformers

Power Transformers and Shunt Reactors

Order Intake

Turn Over

Production Area

Production Capacity in MVA

Employees (September 2015)

Employees (Office)

Employees (Workshop)

Apprentices*) incl. temp. Staff 1153

FY 2014

*) incl. temp. Staff 1133

969*

€ 330 Mio

€ 331 Mio

47.300

54.300 m²

7.300

40.000

359

547

63

FY 2015

976*

€ 362 Mio

€ 360 Mio

48.300

54.300 m²

8.300

40.000

362

558

56


Siemens AG Österreich-Transformers WeizAnnual Production in MVA overall

0

10000

20000

30000

40000

50000

60000

2008 2009 2010 2011 2012 2013 2014 2015 2016

TARG

ET


Siemens AG Österreich-Transformers WeizMarkets FY 2015

Order Intake: EUR 362’ Sales: EUR 360’

30%

5%

12%9%

42%

2%

Asia/AustraliaUSAMiddle East / AfricaAustriaEurope Canada

2%

21%

8%

17%

50%

2%


Siemens AG Österreich-Transformers WeizMarkets FY 2015 – LPT only

Order Intake: EUR 230’7 Sales: EUR 224’7

25%5%

10%45%

9%

6%

AustriaEurope CanadaUSAMiddleEast / Africa Asia/Australia

18%

38%

1%

9%

4%

30%


Structure







Siemens AG Österreich-Transformers WeizProducts

Generator Step Up TransformersSubstation Transformers (Multiwinding- & Autotransformers)

Single- & DualtankSymmetric & asymmetric Phase Angle

(Adjustable) Shunt ReactorsSeriesreactors

Power Transformers Phase Shifting Transformers Reactors Distribution

Transformers

1ph and 3phup to1,300 MVA / 765 kV

1ph and 3phup to1,200 MVA / 765 kV

1ph up to 150 MVAr / 765 kV3ph up to 250 MVAr / 765 kV

1ph and 3phup to20 MVA / 72,5 kV

Standard Distribution TransformersSpecial Applications(Renewables, Industry, etc.)


Siemens AG Österreich-Transformers WeizService

Transformer Service


STW total delivered MVA and number of units worldwide

*) based on a 40 year lifetime

Total delivered MVA from

1937 to date

673.457609.418*

Currently installed capacity

suitable forcommercial

service

MVA

4.118

Total number of currently installed units suitable for

commercial service

3.061*

Total number of units delivered

from 1937 to date

Number of Units

In the period from 1937 to date, STW has supplied to 72 different countries and through the deployment of supervisors STW has been physically present in almost

all of these countries.


Siemens AG Österreich-Transformers WeizService

Repair & Retrofit Spare Parts & Accessories Transport

On site repair Consulting

Engineering service

Advice & recommendations for preventive, curative and corrective actions

Diagnostic training

Custom-tailored workshop

Commissioning


Structure







Siemens AG Österreich-Transformers WeizReference for Generator Step Up Transformer

Generator Step Up Transformer

Customer

Destination

Rating

Key FeaturesShort circuit test on model transformerReplacement of old transformer under very limited space and timely conditions

EDF, France

Nuclear Power Plant Cattenom and CreilDelivery 2010-2012 (4 units)

570 MVA, single-phase GSU405/20 kV


Siemens AG Österreich-Transformers WeizReference for Autotransformer

Autotransformer

Customer

Destination

Rating

Key Features232 tons per heavy part with dry airTotal weight fully assembled 390 tons per unit.

ESKOM, South Africa

Big Horn Substation and othersDelivery 2007-2013 (12 units)

800 MVA, three-phase AUT400/275/22 kV


Siemens AG Österreich-Transformers WeizReference for Phase Shifting Transformer

Phase Shifting Transformer

Customer

Destination

Rating

Key FeaturesPhase Angle ±40°

4 tanks max. 306t transportation weight each(excl. oil)

Used for Power Flow Control between Slovenia andItaly.

ELES, Slovenia

Diva a Substation Delivery 2010

1200 MVA, three-phase PST400/400 kV




Customer

Destination

Rating

Key FeaturesDual Tank

PSE, Poland

Miku owa Substation Delivery 2014-2015 (4 units)

1200 MVA, three-phase PST410 kV




Customer

Destination

Key FeaturesONAN / ODAFSingle Phase PST Bank incl. SpareBiggest unit ever to cross below the Alps by using the 9-mile Gotthard railroad tunnel

ALPIQ, Switzerland

Lavorgo StationDelivery 2011

Rating800 MVA PST420/ 3 // 247/ 3 // 33 kV, ±9.6°


Siemens AG Österreich-Transformers WeizReference for Shunt Reactor

Single Phase Shunt Reactor

Customer

Destination

AEP, USA

Rockport and othersDelivery 2005 through 2013 (36 units)

Rating

Key FeaturesONANLow Loss DesignFull Type Tests

100 MVAr SHR765/ 3 kV


Siemens AG Österreich-Transformers WeizReference for Series Reactor

Series Reactor

Customer

Destination

Singapore Power, Singapore

Tembusu SubstationDelivery 2013 (3 units)

Rating

Key FeaturesFirst Series-Reactor in Singapore

500 MVAr three-phase CLR230 kV


Siemens AG Österreich-Transformers WeizReference for Autotransformers

Autotransformer

Customer

Destination

Exelon ComEd, USA

Ridgeland Delivery 2015 (1 unit)

Rating

Key Features4000th Power Transformer unit

336 MVA, three-phase AUT330/138/33 kV


Celebration 4000th Power Transformer unit, 24.04.2015


Siemens AG Österreich-Transformers Weiz Reference for DT-Renewables

The transformers are developed in a close relationship together with the customer.Power ratings from 900kVA up to 10MVA have been realized.Transformers with a voltage level of 72,5kV have already been built and successfully tested.State of the art materials like aramid fiber insulation components or natural and synthetic ester liquids are used.Strong experience in all kinds of cooling methods like ONAN, ONAF, KNAN, KFAF, KFWF allow the design and manufacturing of transformers with highest demands on small dimensions. Also special tests like short circuit, vibration or tank rupture have been performed successfully.

Siemens AG Österreich, Transformers Weiz is the world leading transformer

manufacturer for renewable applications like wind and photovoltaic.


Siemens AG Österreich-Transformers Weiz Reference for DT-Generator Step Up Transformer

Generator Step Up Transformer

DestinationSub Station Las Fuentes (Guatemala)Delivery (October 2015) (1 unit)

Rating

Key FeaturesRadiator TankSurge Arrestors Primary and Secondary sideSecondary side with side wall bushingsPrimary side Nominal Voltage 69kV

15,75 MVA Ratio 69000 / 6600 V


Siemens AG Österreich-Transformers Weiz Reference for DT-Regulating Transformer

Regulating Transformer

DestinationSubstation in AustriaDelivery 2014 (3 units)

Rating

Key FeaturesExpansion tank designLow loss designSound pressure level 40 dB(A) only @ 0,3 mZincflake coating system C5-M with 240 µm layer thicknessFully type tested (Noise level, Heat run test, Lightning impulse test)

7500 kVA Ratio 33000 / 5250 V


Structure







Alternative Insulating Liquids

Why highlight Alternative Insulating Liquid

Meet regulations regarding environment impacts

Siemens provides proven equipment with appropriate designsSiemens has been delivering ester units

• Distribution Transformers for over 20 years• Power Transformers since 2004

Committees and publications on alternative insulating fluids• IEC (TC10) and CIGRE (WG D1)• Electric Today, Electra, ISH and others


Alternative Insulating Liquids

Made of plant seed oils

Advantages • Higher flash and fire points• Biodegradability• Sustainable

Produced from crude oil

Hydrocarbon compounds• Paraffinic• Naphthenic• Aromatic • Olefin

Derived from chemicals

Product of alcohol with synthetic or natural acids

Advantages • Oxidation stability • Thermal and environmental

behavior• Biodegradability

Mineral Oil Synthetic Ester Natural Ester


Siemens AG Österreich-Transformers WeizReference for Alternative Insulating Liquid Transformers

Alternative Insulating Liquid Transformers

Customer

Destination

National Grid, United Kingdom

Highbury – London Inner CityDelivery 2015 and ongoing (3 units)

Rating

Key FeaturesEster-oil-fillingUtilization of waste heatLow-Noise-Design

240 MVA three-phase AUT400 kV


Siemens AG Österreich-Transformers WeizReference for Alternative Insulating Liquid Transformers

Alternative Insulating Liquid Transformers

Customer

Destination

Vattenfall Vattenkraft AB, Sweden

Letsi Power StationDelivery 2015 and ongoing (4 units)

Rating

Key FeaturesEster-oil-filling

121 MVA one-phase GSU433 kV


Professional Ester-handling

Transformer plant Weiz invests in separate processing and storage

two tanks installed100.000 litres volume each. double-walled and thermically isolated,vacuume safehigh pressure up to 2 bar


Tank Rupture Prevention - A stand alone solution for an additional extra in safety

EM TR – Innovation highlights

Transformer Requirements

A detailed static & dynamic simulation and calculation results in an improved tank design according to individual customer transformer requirements

Advantages: • Higher safety for assets and personnel in

case of failure due to rupture prevention measures (e.g. specific tank pressure protection against internal arc’s)

• Same footprint with higher safety, as no external measures are required

How to be sure power transformers for working environments with highest security requirements are really safe?

Siemens Solution: Tank Rupture Prevention

Our experience from in-depth analysis reveals the critical zones for each individual customer design and finds the optimum extra protection.


Mobile resiliency transformer

EM TR – Innovation highlights


Single phase units that cover the following two ratings and operate under two configurations:

335-136-13.8 kV, 300 MVA 3 phase rating132-68-13.8 kV, 150 MVA 3 phase rating

Tertiary for supply transformer AC power requirements and other station auxiliary power requirements

Transformer unit that fits into several different grid environments

Very flexibleEasy to transport to various destinations

Siemens Solution: Mobile resiliency TX

Protoype mobile resiliency transformer for large US utilities

Advantages: The ace up the sleeveRapid reaction to emergenciesPeace of mindComprehensive concept


Reference for Mobile resiliency transformers

Mobile resiliency transformers

Customer

Destination

Westar Energy Inc.

Rapid Recovery EHVDelivery 2016

Rating

Key FeaturesMobile resiliency units

133 MVA one-phase SPT345 kV


Low Noise - Technology leadership in silent transmission for cities and urban areas

*Compared to standard design


Especially proven for densely populated residential areas.

Fully compatible with all other Siemens transformer design concepts like Natural Ester and Tank Rupture Prevention

Advantages: • Comprising internal and external noise

reducing arrangements thus cutting sound levels by 23.9 dB(A)* at same technical limits

• No additional housing required

How to bring transformer power in sound sensitive proximities without compromising power rating and loss levels?

Siemens Solution: Low Noise Design


Application and benefit ofbullet resistant transformers

The Importance of Bullet Resistant Transformer Tanks

The Solution

The attack on an electric power station in San Jose, California1)

highlighted the threat that high-powered weapons can pose to transformers and reactors. The attack, which was carried out with a high-powered rifle, was able to surgically knock out 17 large transformers in approximately 19 minutes. It took utility workers 27 days to make repairs before reopening the substation.

Polymer concrete panels are capable of withstanding Class 9 bullets while Class 12 rounds have successfully been stopped from penetrating high-hardness steel sheets 2)

Mobile/ fast replacementOther applications possible such as seismic proof, explosion prevention

1) April 13, 2013 2) Source: Siemens EM TR GTC LPT

Impact resistant high-hardness steel panel

Siemens transformer with polymer concrete sound panels

10 mm S335 Steel penetrated by a Class 7 standard rifle bullet


Our manufacturing processes in operation

A strong global network of highly experienced engineers (>500)Proven standard design or Individual mechanical and electrical design to customers requirementsState of the art design processes using CAE* methods, pre-testing algorithms and latest results of our R&D departments and materials and high voltage laboratories

Fully automated core cuttingStacked cores with GOES steelManual core stacking up to 350 tons according to customer requirements and product type

Manual laying of windings for optimal materials handling with perfect results according to product typeLayer or disc windings with copper or aluminum conductorsWinding processing including pressing and pre-dryingInhouse insulation workshops

*CAE : Computer Aided Engineering e.g. finite elements analysis

1) Transformer design 2) Core building 3) Winding shop



Inhouse lead preparationArranging winding, core, lead and other components (e.g. tap changers) to active parts up to 400 tonsComplex active part assembly in desert climate chambers for highest manufacturing quality

Assembly area with equipment up to 400 tons of total weight capacity to unify tank and active partSophisticated vacuum and oil filling processes with final filtration

High tech test field suitable to test units up to 800 kVFull compliance with any existing international standardGuaranteed functionality of all devices

4) Active part 5) Final assembly 6) Testing



We check and handle the complete transport procedure from our manufacturing facility to the customer on siteLong experience with first class transportation partners for rail, water and road all over the world

Deep knowledge and experience in installing and commissioning our products worldwide (incl. nuclear power plant certification)Customer trainings in the factory and on siteHighest level of EHS-regulations (zero harm culture)

Strong global network of experts from14 countries for unparalleled expertise and every-time and every-place supportTLM* with condition assessment, diagnostics, online monitoring, repair and retrofitFacilities and experience with Siemens and competitor products

*TLM : Transformer Lifecycle Management

7) Transport 8) Commissioning 9) Service & Repairs


For us, excellence is leadership in quality, environmental care, health and safety

Source: EM TR BE

Therefore, we continuously work to live excellent business processes …

… because excellence in processes leads to operational excellence

… because good processes are prerequisite to achieve customer satisfaction

Our Management Policy and Business Charter build the basic framework


Experienced WorkforcePeriodic and standardized trainingCompetence management

Modern and reliable equipmentHighest qualityFast and flexible

Standardized Production ProcessesWorld wide production standardsClear commitment to EHS (zero harm culture)

Environmental Friendly ProductionAvoid energy wasting processesEnergy recycling

Siemens Production SystemLean productionContinuous improvement

Excellence in operation – this is our quality

We believe in quality to be the primary leverfor products and solutions with exceptionally successful innovations.


All our locations are ISO 9001, ISO 14001 and OHSAS 18001 certified


Environmental Portfolio audited and approved by Ernst&Young since 2011


Save Harbor Statement

our profile fiscal year 2015 siemens ag Österreich ... · em tr lpt stw siemens.com/answers...

Documents