orca creation company presentation

04.2013

Company Profile

About Us

Range of Services

Portfolio

Customer List

Content:

Turning Intangible Ideas Into Product Reality www.orcacreation.net

• Established since 2005

• A team with more then 10 years of design experiences

• Specialized in product design & program management

• Established design system and global working exposure

• Exercise IP Control towards product & client information

About Orca Creation


General ManagerLee Wee Thuang

Business Development

WT Lee

ProcurementPL Chon

FS Chai

LC Lee

CH Lim

LC Chong

Admin & Finance

Jennifer TanVivian Lim

FS Chai

LC Lee

Kelly TanAshley Wong

Prem

Elvin CheeKW FongM. FaeezM. NasirSelamat

ShaharuddinZikri

Ryan JungAntonio Jo

KS Aw

PL Chon

Research & Development

KS Aw

Program Management

PL Chon

Company Organization Chart

Range of Services:

Product Design & Development

Engineering Analysis & Consultancy

Program Management


Our product design team specializes in product enclosure design, mechanism design and design for manufacturing.

We work on Unigraphics, ProEngineer, Solidwork and One Space Designer.

Product Design & Development


Product Design Services

ProjectStart

Product Conceptualization

Product Design

ToolingSupport

Development Build Support

MassProduction

Support

Project Schedule

Project Brief

Design Specification

RACI/Com. Matrix

Product Feasibility Study

Industrial Design

Initial Concept Design

UI exploration

Product Cost Analysis

Mock Up & Validation

Component Layout

Detail Concept Design

Assembly Concept Design

3D Modeling

Detail Design

EE Co-development

Design Analysis

Prototype & Validation

User Testing Support

Design Improvement

3D Data Release

2D Drawing Release

DFM

Mold Flow Analysis

Tooling Design Review

Electrode Verification

Mold Trial

Component FA & Process Capability Report Verification

Cosmetic Buy Off Support

Design Refinement

Reliability Test Support

Compliance Test / Certification Support

ATL Support

Product FA & Buy Off Support

Mass Production Issue Support

Cost Reduction Activities Support


Simple Complex

Design

EngineeringProduct Matrix


A novel 1-LED solution for true uniformity and energy efficiency. The lens profile is optimized to minimize energy lost

Light Effect

Light Pipe Design


Gearing Mechanism Design

A patterned rack & pinion + worm gear mechanism led to an elegant user interface with very fine and smooth movement


IP67 Ingression Protection Design

•Over Mold PC Lens•Acoustic Membrane•Ultrasonic Welding on Casing•Over Mold Battery Contact•Rubber Seal on Speaker•Double Injection TPE Seal on Casing

Ruggedized life saving equipment to withstand the hazardous environment of the underground mine.


Aesthetic Design

Attention to details and expertise in various manufacturing processes is key to bring out the aesthetic value of the product.


Right choice of material and extensive engineering calculation lead to elegant user experience and sturdy structure.

Structural Mechanism Design

Able to rotate/Tilt LCDEasy height adjustment


Innovative part break and low material usage reduce overall product cost and simplify assembly and servicing processes.

Printer Enclosure Design

COVER FAX

COVER M TOP

FLEXI GUIDE

COVER CONNECTOR HARNESS PRINT

TRAY CHEEK INPUT PRINT

SS COVER SERVICE CENTER PRINT

COVER M FRONT PRINT

BUTTON WIRELESS

GUIDE M WIDTH ADJUST PRINT

COVER FAX BOTTOM

COVER BASE PRINT

COVER CARRIEGE MOTOR

PCA DOOR SENSOR

LIGHT PIPE BASE

ASSY DUPLEXER WITH COVER

ASSY SPEAKER

PCA LOGIC BOARD (WALLACE)

ASSY-PRINT MECH

PCA WIRELESS MODULE NEPTUNE

TRACK WIDTH ADJUST

ASSY TRAY M OUTPUT

MPCA COVER


Paper Path Architecture Design

New paper path architecture design with improved throughput.


Metal

LightIllumination

Mechanism

Our Design Knowledge


Button

Hinges

Ingression Protection



DoubleInjection

Ergonomics

Dimensional Robustness



Engineering Analysis & Consultancy

Our design consultancy team reviews the product design, performs engineering analysis and recommends design solution to improve product reliability and design robustness.

We work on Ansys, Moldflow and TracePro.


Cam profile optimization to achieve good user experience in hinge operation, while maintaining the hinge retention force.

Cam Profile Simulation & Optimization


FEA analysis and design improvement of the printer base to improve the drop test performance.

Structure Analysis & Improvement


Lens Design & Simulation

Lens profile optimization produce different light diffusion effect with minimum energy lost

Diffused Lighting

Focused Lighting


A thorough tolerance stack-up analysis exercise on the functional and cosmetically critical area to ensure the design robustness of the industrial printer

Tolerance Stack-up Analysis


Program Management (PM)

Our program management team gathers and manages the best resources to realize the product goal, in terms of product quality and time to market.

We build in Asia and ship to worldwide.


ProgramManager

OurCustomer

Single Contact Window

Program Operation Structure

Product Development

IndustrialDesign

ElectronicDesign

DesignQA

MechanicalDesign

Manufacturing Operation

OrderManagem’t

MaterialManagem’t

Procurem’t MaterialPlanning

Purchasing

Logistics

NPIManagem’t

ProductQA

ProcessEngineering

ToolingManagem’t


CDM flow Chart


Program Management Services

(1) Prototype Management

(2) Industrialization Management

(3) Contract Design Manufacturing


Prototype Management

Functional Case Part Prototype

Functional ID Prototype


Prototype Management

Mechanism Prototype

Metal Prototype


Industrialization Management

Plastic Tooling

Line Setup

Production Line Assembly Process SOP


Industrialization Management

Production Jig

Testing

Production Line

IC Programming Keypad Press Jig

EMF testLCD & Keypad Testing RF Signal Testing

Assembly Jig


PM

MD

Tooling

Industrial Design

Mechanical Design & Prototype

Tooling Design & Fabrication

Development Build

Mass Production

Spec & Schedule

DFX

DFX Tooling Discussion 1

Prototype Review

Tooling Discussion 2

Build Review

EC Support

Detail ID RefinementID

Program & Quality Control & Supply Chain Management

Our Concurrent Engineering Process is designed for minimizing lead time. It also ensures that the up stream design captures all down stream need; and the down stream activities can gain full support from up stream

Concurrent Engineering Process

Contract Design Manufacturing


ID

MD

PROTOTYPING &

MANUFACTURING

FIRMWARE & HARDWARE

SOFTWARE

RELIABILITYQUALIFICATION

CERTIFICATION

Contract Design Manufacturing

Portfolio


HP Officejet 6500A

Portfolio. Product Design

HP Officejet J6400 HP Officejet 6500

HP Officejet 6600 HP Officejet 6000 HP Officejet 6100



HP Officejet Pro 8100

Intermec PM43 Intermec PM43c

HP Officejet Pro 8600


Motorola GP340 EX2


Motorola GP344R Motorola GP388R

Creative Movieworks HDCreative SB X-Fi Go!



HM Monitor Support Lottery Machine LT8800

CM Stacker 830

Lottery Machine CJ3000

Brady BMP91 Brady BBP31

http://www.mpt8.cn/bzxs/UploadSoftPic/200806/2008060823190182.jpg

http://www.mpt8.cn/bzxs/UploadSoftPic/200806/2008060823190182.jpg



Franklin BES 1890

Awox VOD Box

Tricubes Sekure 2Tricubes T1030

Pyrex Premium Glass Lids Avent Comfort Double


Portfolio. Contract Design Manufacturing

ResponseCard NXTResponseCard RF Triton Receiver

Avery ALP 9000Avery PLP 9100


Portfolio. Contract Design Manufacturing

Osim iGogo Osim uGogo

ScaleRID SR1000ScaleRID SR2000HP Deskjet 940C

Control Panel

Osim uPixie


Our Clients

Thank you..

orca creation company presentation

Documents

product reality

product reliability

design solutionto

overall product cost

inproduct enclosure

years of design experiences

faeez lc lee

elegant user experience