Optimized WWW Plant Solutions

Presented by Alan Hudson and Elliott Hernandez

Smart Water for Smart Cities Workshop11:00 PM Tuesday May 13, 2014

By end of this session, you will know…

1.How technology is driving progress

2.The areas that can be brought

together into a collaborative system

3.The meaning of PlantStruxure PES

– a Process Automation System

4.Other ideas for Optimization

3

Main energy consuming applications

Wastewater lifting *Raw water intake **

Reverse osmosis desalination **Wastewater aeration ***

Drinking water distribution ***

Sludge Dewatering *

4

Other Areas of Focus

The Automation & Control System

Reduction in

TIMEReduction in

RISKReduction in

COST

… we have designed

GOAL: Minimize energy costs while achieving overall production objectives

7

The Process Automation market

Ene

rgy

Ref

iner

y

Che

mic

als

Oil

& G

as

Pul

p &

Pap

er

Min

eral

s / M

etal

s /

Min

ing

Pha

rmac

eutic

als

Food

& B

ever

age

Aut

omot

ive

Ele

ctro

nics

Wat

er W

aste

Wat

er

Process Discrete……

The traditionalDCS world…

1975

HoneywellABB

EmersonInvensys

YokogawaSiemens

The traditional PLC/SCADA world…

1968

SchneiderElectric

SiemensRockwellMitsubishi

Omron

8

The Process Automation market

Ene

rgy

Ref

iner

y

Che

mic

als

Oil

& G

as

Pul

p &

Pap

er

Min

eral

s / M

etal

s /

Min

ing

Pha

rmac

eutic

als

Food

& B

ever

age

Aut

omot

ive

Ele

ctro

nics

Wat

er W

aste

Wat

er

Process Discrete……Honeywell

ABB EmersonInvensys

YokogawaSiemens

1975 1968

Schneider Electric

SiemensRockwellMitsubishi

Omron

…2 worlds that now compete

Ene

rgy

Ref

iner

y

Che

mic

als

Oil

& G

as

Pul

p &

Pap

er

Min

eral

s/ M

etal

s /

Min

ing

Pha

rmac

eutic

als

Food

& B

ever

age

Aut

omot

ive

Ele

ctro

nics

Wat

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aste

Wat

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Process Discrete

9

…inspired by Intelligent Energy Management…

Enterprise portal

Supervision

Supervision

BUILDING

WHITE SPACE

POWER

SECURITY

Supervision

Integration of data, power, security, cooling and automation in the digital world, for intelligent energy from plant to plug

PROCESS

10

Transparency of Information

Smart Devices

High Availability

Powerful Scalable Controller Platform

Standard Fieldbuses

Openness to the IT level

…built on great products…

Market leadingOperations &Optimization Software Suite

Building Energy Aware ArchitecturesNative Integration of Power & Energy Devices

11

Key benefits in a nutshell

Digitize your plant ! Bring productivity to a whole new level. Smart objects put all data at your engineer’s fingertips and maximize the life cycle of your plant

Bring intelligence to your operationsUse system wide cross-references to diagnose faster and make better decisions. Help leaner teams with process and automation knowledge

Reduce your time to market! Leverage increased standardization and intensive reuse to reduce engineering by up to 25%

Automate energy management in your processProvide new insights to plant management to eliminate energy waste at source of overconsumption with savings up to 30%

Improve efficiency with embedded know-howGet ready to use process libraries. Extend, adapt at your convenience to meet your exact needs

PlantStruxure PES™

12

Digitize your plant!All your data at your fingertips

MotorMaintenance ManualProcess functional

description

Flowmeterdatasheet

Motor starter configuration & diagnostics Flow meterconfiguration & diagnostics

Operator Screen

hundreds and hundreds of documents for your plant…

Flow meter Pump Motor

13

Reduce your time to marketA whole new level of standardization and reusability

(S) (L) (XL)Valve Valve Manifold Pasteurizer

Reduce engineering by up to 25%

14

Bring intelligence to your operations Right information, right time, right person

Why can’t I start my pump?

Powerful navigation services…

15

Bring intelligence to your operations Built in relationships…

Innovative concept of “online cross references” to bring true intelligence to your operations…

Flow meter Pump Motor

16

Embedded EditorsGlobal Environment

Contextual Menus& Services

System Explorer

Bring intelligence to your operationsFocus on the process

Innovative User Experience

17

Automate Energy ManagementMake your energy productive

Real time dashboard

Optimization capabilities

Load shedding

18

Standardize

EngineeringOperationSupport

Create Value

Process knowledgeAdvanced Control

Globalize

ReuseDeploy

Improve efficiency with embedded know-how

Ready to use libraries, open

19

Automate Energy ManagementDirect into your process

Control

Operations

FieldProcessdevices

Energydevices

Processcontrol

ProcessSCADA

EnergySCADA

Energycontrol

Combine data from process & power

20

Smart objects

…driven by innovation…Simple

DistributedIntelligence

KnowledgeManagement

Energy Efficiency

AdvancedControl

Auto-tuningfunctions

Intuitive control

Energy Dashboards

Smart GridReady

Remote monitoring

Contextual info

Energy modellingCloud resources

IP infrastructure

Virtualization

Augmented realityContextual info for maintenance

Mobile phone Apps for settingeasy and safe interactions

Control

Link

Manual

Trend

GenieFaceplate

Alarms

Asset Mgmt

21

Success Stories - WWW

22

Capacity increase from 30 million liter/day to 85 million liter/day.

•One integrated software for both PLC and SCADA•Single entry into the control system. •One database running on site. •Integrated documentation•One automation system and standard across the new plant and all WWW plant in the metropolitan area.

WWW upgrade and extension - South AfricaFirst System Integrator to implement PlantStruxure PES

Reduced Engineering time

integrated software for both PLC and SCADA 1 Data Base

ApplicationArea

1WWW Library

Object Oriented

Standardization

Integration

Openness

23

Energy

Foz do Brasil (2011)

supplying 77 million m³ of waterTreating 72 million m³ of sewageServicing 8.3 million people across Brazil

Saneatins:47 municipalities inBrazilian State of Tocantins

Treated water for 75% of population by 2017

Large Scale Waste Water TreatmentPublic Private Venture is realizing engineering benefits in Brazil

Object oriented databaseReuse objects

Energy Usage

PlantStruxure PES

Ease of Use

Single Database When compared to traditional system

Develop-ment time

Integration with existing system

Custom and predefined Libraries

Reduced merging control & supervision databases

EnergyEfficiency

Energy Efficiency

Internal use

ApplicationArea

Thanks