optimize inventory and fulfillment - oracleopnpublic/documents/...• optimize inventory and...
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The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
Safe Harbor Statement
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Agenda
• Leadership in High Tech Distribution
• Optimize Inventory and Fulfillment
• Results Achieved by Oracle Customers
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7 of the top 10 Semiconductor companies run Oracle Applications
9 of the top 10 Fabless Semiconductor companies run Oracle Applications
5 of the top 10 Electronic Manufacturing Services (EMS) companies run Oracle Applications
All of the top 25 Electronic OEMs run Oracle Applications
Oracle in High Technology
Did You Know?
14 of the top 25 High Tech Distributors run Oracle Applications
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The Challenges We’re Hearing
“How can I manage the supply chain to deliver products faster and more profitably?”
“The global supply chain has become a continuum of complexity, with sophisticated information requirements at every level. Manufacturing is migrating around the world from one low-cost manufacturing site to another, with challenging consequences to all players.”
Greg Frazier, Avnet, Electronic News
Supply Chain Complexity
Customer Responsiveness
“How do I speed up customers’ deliveries without adding headcount?”
“Having someone readily available is very important to our customers, and increasing no-touch orders makes our staff better able to respond to our customers’ needs.”
Pamela Weber, Arrow Electronics, Indian River Consulting Group
“Responsiveness to customers is integral to the Digi-Key culture; it’s in our DNA. Further, I believe responsiveness to customers is integral to Digi-Key’s success.”
Mark Larson, President & CEO Digi-Key, Electrical Design News (EDN)
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The Challenges We’re Hearing
“How can I easily add or modify service offerings?”
“There's a new era in IT distribution, and it has less to do with beating Dell onto the UPS truck and more with building the processes that allow managed services, vertical market solutions, and new technologies to solve the most complex business problems...”
Scott Campbell, Channel Reseller News (CRN)
Managed Services
Low Margins “How can I improve profitability when low margins are a fact of life?”
“There are no magic bullets. We started with a lean sigma concept. It’s a matter of how do we improve step by step, region by region, process by process. It’s just work. Real focus on the top line—value-add business—coupled with continuous improvement that keeps your expenses low.”
Bill Mitchell, President & CEO Arrow Electronics, Electronic News
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The Challenges We’re Hearing
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Strong Weak
Perfect Order InventoryCash-to-Cash SCM Costs
Source: AMR Benchmark Analytix
Why Is Demand Driven Important?Demand Driven leaders have:• 15% less inventory• 17% stronger order fulfillment• 35% shorter cash-to-cash cycle times
Which translates to:• 60% better profit margins • 65% better EPS • 2-3X the ROA
“How can I manage the supply chain to deliver products faster and more profitably?”
“The global supply chain has become a continuum of complexity, with sophisticated information requirements at every level. Manufacturing is migrating around the world from one low-cost manufacturing site to another, with challenging consequences to all players.”
Greg Frazier, Avnet, Electronic News
Supply Chain Complexity
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Agenda
• Leadership in High Tech Distribution
• Optimize Inventory and Fulfillment
• Results Achieved by Oracle Customers
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Optimize Inventory & Fulfillment
Requirement Oracle Capability The Oracle Difference
Minimize inventory rebalancing between DCs
Strategic Inventory Positioning
Unique incorporation of risk and uncertainty in determining inventory levels and locations
Balance volume discounts with optimal inventory levels
Inventory & Cost Optimization
Exclusive optimization of inventory based on volume pricing incentives
Optimize purchasing to line-card demand
Demantra Sales & Operations Planning
Only enterprise suite with integrated, real-time sales and operation planning
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Optimize Inventory & Fulfillment
Requirement Oracle Capability The Oracle Difference
Minimize inventory rebalancing between DCs
Strategic Inventory Positioning
Unique incorporation of risk and uncertainty in determining inventory levels and locations
Balance volume discounts with optimal inventory levels
Inventory & Cost Optimization
Exclusive optimization of inventory based on volume pricing incentives
Optimize purchasing to line-card demand
Demantra Sales & Operations Planning
Only enterprise suite with integrated, real-time sales and operation planning
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• Profitably balance supply, demand, and budgets– Make allocation decisions while trading off service levels and
cost– Balance the needs of many customers in different channels– Examine throughput on the most critically constrained
resources or suppliers and profitability by product family
• Workflow-driven collaborative planning – Enable a workflow driven collaborative process that includes
Finance, Sales, Marketing, Purchasing and external stakeholders
– Configurable planning platform adapts to business process– Web-based portal supports internal and external collaboration
• Exception-based performance monitoring– Adjust demand or supply plan as conditions change – Drive continuous improvement– Create sales incentives and promotions to close gaps
Leverage POS data to drive supply-demand balancing
Demantra Real-Time S&OPOptimize Purchasing to Line-Card Demand
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Sense Demand
Understand Demand
Respond toDemand
ShapeDemand
The Demand Driven Company Runs on Real-time Information
Oracle’s High Tech Distribution Vision …Demand Driven Adaptive Planning
Precise prediction of demand to identify potential problems+ Better optimization of supply enables response
Results in more profitable revenue
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Evolve to Real-Time Sales & Operations PlanningProfitably Balance Supply, Demand, and Budgets
Customers
Suppliers
Develop predictable business plans
Shape demand to meet financial goals
Align supply chain to support plan
Monitor performance to plan
Shape demand to close gaps
Drive fulfillment decisions
Finance
Supply Plng Sales
Marketing
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Demantra Real-Time S&OP Enabling the Next Generation Best-in-class S&OP Process
• Move from a periodic reactive process to a real time proactive process
– Combine demand review, supply review, product review, and management review into a collaborative real time sales and operations planning process
– Combine strategic and tactical decisions
• Start quickly with best practice templates and easily adapt to your business
• Sense, shape, and respond to demand– Start with more accurate consensus
forecast– Shape demand by managing product
introductions and sales promotions– Profitably balance supply, demand, and
budgets
• Drive tactical decisions into execution and monitor performance
Sales and Operations Planning Process
Product ReviewDemand Review
Supply ReviewExecute and Measure
Sense
Shape
Respond
Management Review
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Sense Demand – Get to More Accurate NumberImproved Demand Management – The First Step to Demand Driven
• Get real-time visibility to all demand signals– Sales, marketing, customers, stores – multiple units of measure
and currencies– Include POS information in real time– Move from a regimented periodic to a continuous demand planning
process– Forecast at a more detailed level – store, shelf
• Leverage advanced analytics to accurately predict demand
– Use any combination of quantitative or qualitative data to establish your base line forecast
– High precision statistical forecasting, no statistical background required – Superior Bayesian-Markov forecast analytics
– Forecast based on attributes and characteristics such as color, size, style, and so on
• Get quickly to an improved consensus number– Use multi-dimensional analysis to adjust, allocate, and rollup– Collaborate with internal and external constituents– Workflow driven forecasting exceptions ensures responsiveness– Track changes through comprehensive audit trails– Capture contract win assumptions with assumption based
forecasting
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Shape Demand – Real-Time S&OPLeverage Best-in-class Sales and Operations Planning from Demantra
Measure internal inputs and
provide incentives to generate better inputs
Measure internal inputs and
provide incentives to generate better inputs
Improve demand visibility with customer collaboration
Improve demand visibility with customer collaboration
All the detailedinformation you need
to make the RIGHT decisions
All the detailedinformation you need
to make the RIGHT decisions
Automatically detect outliers while
forecasting for new product introductions
Automatically detect outliers while
forecasting for new product introductions
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Consolidate All S&OP Data Real TimeCapture Historic and Future Supply and Demand in a Single Data Store
• Move from a static periodic process to an iterative real time process
– Capture demand and supply signals continuously, closer to the point of consumption and at a more detailed level
• Manage all supply and demand data in a central and secure repository
– Customer and supplier forecasts– POS or other channel data– Sales and marketing forecasts– Financial forecasts and budgets– User-defined data (spreadsheets)
• Configurable and extensible– Meta data driven hierarchies and
dimensions– Integration profiles to bring in
additional external data streams
ConstraintsMarketing forecast
SupplyData
CHANNEL DATA
Customer sales
CollaborationWorkbench
Supply and Demand Hub and Seeded Worksheets
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Respond- Holistic Supply and Distribution PlanCross-enterprise Synchronized View of Supply and Demand
• Plan all distribution holistically– All central and regional distribution centers, customer
and supplier facilities– Bills of distribution and transfer rules– Product family and item level planning– Alternate components, resources, processes, suppliers,
facilities, and ship methods– End-item substitution
• Determine optimal supply allocation:– Fair share allocation– Inventory policy at multiple levels (max, target, sfty stock)– Inventory rebalancing (circular sourcing)– Shipping method selection and load consolidation– Global forecast -> local allocation of supply across
distribution network• Automatically generate transfers
– Create internal transfers – Create consolidated shipments– Integrated with OTM for carrier and mode selection
• Automate replenishment– Suppliers manage your DC inventories– Manage your customers’ inventory
DemandPlanning
Multi-PlantPlanning
Demand
Distribute
DistributionPlanning
Supply
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Respond – Holistic Supply and Distribution PlanImprove Global Distribution Efficiency and Service Levels at Lower Cost
• Distribution Planning – Existing in 11i.10– Complete supply chain visibility– Bills of distribution and sourcing rules– Global forecasting– End-item substitution– Alternate components, suppliers, facilities, and ship methods– Model customer and supplier facilities– Supplier capacity constraints
• Distribution Planning - Added in Release 12– Fair share allocation– Inter-organization load consolidation– Inventory re-balancing– Distribution focused productivity enhancements – New Distribution Planner Workbench– Release and reschedule internal sales orders– Added new distribution planning specific exceptions
• Trip under utilized, item with a projected stock-out, items below safety stock inventory level, items below target inventory level, items above maximum inventory level, allocation constraint, planned order uses an inventory rebalance source, item shipment consolidated to a later date
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Vtech Builds a Consumer Driven Supply Chain With Oracle/Demantra
CUSTOMER PERSPECTIVE“Demantra's solution allows us to collaborate with our customers in a single, consistent planning environment where changes in forecasts dynamically update replenishment and shipment plans. This next generation CPFR solution allows VTech to maintain its lead in the consumer electronics business by delivering the highest possible service levels, while reducing current inventory levels.”Nick Delany, Senior Vice President
RESULTS• Increased order fill rate from 55% to over
95%• Increased inventory turns from 3x to 6x per
year• Reduced logistics costs by 65%• Reduced retail compliance fines by 85%• Reduced price protection claims by 40%• Rapid time-to-benefit with implementation
in 90 days
COMPANY OVERVIEWVTech is one of the world’s largest suppliers of corded and cordless phones and a leading supplier of electronic learning products. Founded in 1976, Vtech manufacturers innovative, high quality consumer electronics products, and distributes them to markets worldwide in the most efficient manner.
CHALLENGES/OPPORTUNITIESLegacy systems a hodge-podge of incompatible hardware and softwareInefficient planning and execution leading to rising costsExcess inventory; poor response to market requirements
SOLUTIONSReal-time Sales and Operations Planning
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Optimize Inventory & Fulfillment
Requirement Oracle Capability The Oracle Difference
Minimize inventory rebalancing between DCs
Strategic Inventory Positioning
Unique incorporation of risk and uncertainty in determining inventory levels and locations
Balance volume discounts with optimal inventory levels
Inventory & Cost Optimization
Exclusive optimization of inventory based on volume pricing incentives
Optimize purchasing to line-card demand
Demantra Sales & Operations Planning
Only enterprise suite with integrated, real-time sales and operation planning
• Answer the tough questions:– What impact does tiered pricing from my supplier
have on the item cost?
– What is the optimum volume to order?
– How much inventory should I hold, when?
– What is the impact of changing service level on my cost?
– How could I react to a disruption in supply due to unforeseen events? Should I multi-source?
– What are my most profitable channels or products to invest in?
– Where should my point of postponement be?
Inventory & Cost OptimizationBalance Volume Discounts With Optimal Inventory Levels
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Leverage resiliency in your supply chain for tactical responses
• Cost modeling • What-if simulations • Sourcing strategy • Safety stock strategy• Network modeling and alternates• Asset rationalization • Risk related to unplanned events
Optimize Profit Potential
Strategic Network Optimization (SNO)
• Cost modeling • What-if simulations • Network modeling • and alternates • Asset rationalization • Risk related to unplanned events
Inventory Optimization (IO)
• Model distribution of variability (demand, supply, lead time)
• Budget and capacity constraints• Time-phased min,
max, and target service levels
Inventory policiesTarget inventory levels Identification of point of postponement
Network structureSourcing rulesSuppliers and EMSand Dis facilitiesShipment methods
Inventory & Cost OptimizationManage Distribution Risk With Profitability and Postponement in Mind
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Panduit, Worldwide
Manufacturer of electronic data communication components10 manufacturing facilities in US, China, Singapore, and Puerto RicoProducts include cable routing, wiring accessories, wiring ducts, patch panel and cords$500M annual revenue
Variety of disconnected legacy systemsUnconstrained MRPOrganizations incl. distribution centers were planned separatelyNo consensus forecasting process; difficult to adjust historical dataNo global visibility to needs of all warehousesNo simultaneous view of constrained material and capacity
Moved to daily planning cycle for their distribution planningImplemented consensus forecasting process (monthly)Better insight into and improved forecast accuracyImplemented IO for monthly safety stock planningIntegrated planning and execution, reduces overall cycle time Integrated demand, supply, and inventory planningSimultaneous analysis of constrained material and capacityImproved planner productivityBetter visibility to their global inventory position
COMPANY PROFILE BEFORE ORACLE
AFTER ORACLE
Benefits
• Improved customer response times• Global visibility to all demand and supply• Real-time integration between planning and execution• Improved planner productivity
33,000 planned items250,000 SKUs1000+ customers100+ suppliersDaily planning, monthly forecasting and safety stock planning
PLANNING BENCHMARK
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Optimize Inventory & Fulfillment
Requirement Oracle Capability The Oracle Difference
Minimize inventory rebalancing between DCs
Strategic Inventory Positioning
Unique incorporation of risk and uncertainty in determining inventory levels and locations
Balance volume discounts with optimal inventory levels
Inventory & Cost Optimization
Exclusive optimization of inventory based on volume pricing incentives
Optimize purchasing to line-card demand
Demantra Sales & Operations Planning
Only enterprise suite with integrated, real-time sales and operation planning
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Strategic Inventory Positioning Minimize Inventory Rebalancing Between DCs
• Evaluates sourcing & distribution strategies in the context of net delivered cost
– Analyze the effect on working capital and cash flow of increasedlead times to support outsourcing and off-shoring locations
– Determine single versus multi-sourcing strategy– Consider the increased buffer stock needed to hedge against
increased variability
• Rationalizes your asset strategy for profitability– Determine best locations and the right number of assets in value
chain– Consider all costs: opening and closing costs, inflows from
salvage, fixed and variable costs
• Considers the entire global virtual network– All distribution centers and customer facilities – All geographies and markets– All sources and modes of transport
• Enables frequent network re-evaluation– Merger and acquisitions are more common – Have impact on
locations of your distribution centers and use of local transportation providers
– Rapidly changing logistics costs
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• Push supply from central DCs and plants through distribution network
– Allocate and push inventory with safety stock and target inventory levels
• Safety stock levels determine minimum requirements
• Target inventory moves excess outwards from plants and suppliers
• Set maximum inventory levels for upper limits
• Reduce inventory costs by rebalancing before pulling additional supplies from the central warehouse
• Automate rebalancing via rules
Inventory Balancing
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Load Consolidation
• Distribute using load size constraints– Schedule transfers and ship early to utilize
existing loads– Delay shipments for target inventories until a
load is available
• Release inter-organization transfer dates to transportation management for execution
Truck utilization targets
Sourcing rules with multiple ship methods
Define shipment limits per modeof transport
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Distribution Planner WorkbenchImprove Planner Productivity – All Key Data in a Single Place
• Global visibility of suppliers, demands, and constraints for faster decision making
• Improved planner productivity– Automate routine decisions for fair share allocation,
load consolidation, and inventory balancing– Exception management to enable planners to focus
on the real problems – Embedded distribution plan metrics
• Comprehensive multi-dimensional analysis
– Inbound and outbound shipments by organization in the horizontal plan
– Allocation decisions by customer and organization
• Find opportunities to improve load consolidation
• Integrated with Oracle EBS– Release and reschedule both internal requisitions and
internal sales orders simultaneously
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Adaptable – Segment the Problem As Needed
• Adapts to your current business model
– Single plan or multiple plans
• Evolve planning model at your own pace
– Re-configure easily by modifying plan options instead of re-implementing or re-modeling
• Multiple models can co-exist
One holistic plan for distributors
One DPP, multiple MPS for manufacturers with distribution networks
DPP for all Distribution Centers
MPS Org 1 MPS Org 2 MPS Org 3
Distribution planning for all Organizations
Multiple Distribution Plans
DPP for all Distribution Centers
DPP Org 1 DPP Org 2 DPP Org 3
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Integrated With Oracle E-Business Suite
Adjust Allocations
Release trips and create internal
sales orders
Run distribution plan Consolidate Loads and Moves
Select Modes and Carriers
Book and Tender Loads
Pick ReleaseShip Confirm
Track and Trace
Real-time Transportation Re-plan
PROCESS
Oracle APS Processes
Oracle Transportation Management Processes
Oracle Shipping Processes
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Company• Headquartered in Mexico, Interceramic produces, distributes, and sells through
company owned stores and franchises ceramic tile and other household fixtures.• Interceramic is one of the largest companies in the world dedicated to the production
and commercialization of ceramic floor and wall tile
Planning problem solved• Plans production, distribution, and retail replenishment
Unique aspects of implementation• 91 Distribution centers, stores, and franchises• 4 Plant warehouses 7 Manufacturing plants• 3000 BOMs, 100,000 SKUs
• High automation of planning process• Improved customer service levels• Improved interdepartmental coordination• Improved inventory visibility
Live on ASCP, IO, and DP since 2002 Interceramic, Mexico and USA
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Summary
• Only enterprise suite with integrated, real-time sales and operation planning
• Exclusive optimization of inventory based on volume pricing incentives
• Unique incorporation of risk and uncertainty in determining inventory levels and locations
Strategic Inventory Positioning
Inventory & Cost Optimization
Demantra Sales and Operations Planning
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The Only Complete Distribution Solution
PlatformPlatform
PeoplePeopleProcessesProcesses
PartnersPartners
CustomerResults
CustomerResults
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Most ComprehensiveHighest RatedBest-SellingOnly vendor in Gartner and Forrester leader quadrants for all Middleware components.
••32,000+ Customers Deployed 32,000+ Customers Deployed
••70% of World70% of World’’s 50 Largest Firmss 50 Largest Firms
••$1B+ Business $1B+ Business
SOA Vendor of Choice
Source: Forrester Research ranking of Application Platform Servers, April 2005
Market-Leading Middleware Platform
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950 customers participating in Customer Advisory Boards
500 Industry & Product strategy council members
35 Fusion strategy council members
1300 participants in early customer adoption programs
425 user groups
30,000 applications customers
220,000 database customers
5000 middleware ISVs
1700 application ISVs
9000 database ISVs
30,000 middleware customers
29,000 developers, support engineers and consultants
Oracle’s People Advantage
275,000 customers
benefiting from shared innovation
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Agenda
• Leadership in High Tech Distribution
• Optimize Inventory and Fulfillment
• Results Achieved by Oracle Customers
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reduced on-hand inventory by 50% utilizing Demand Planning and integrated logistics management
used Demantra S&OP to improved order fill rate from 55% to 95%, increase inventory turns 3x-6x and reduced logistics cost by 65%
reduced inventory by $40M via global inventory visibility with Demand Planning and ASCP
improved forecast accuracy and reduced planning cycle time using ASCP
What Customers are Achieving in Inventory and Fulfillment…
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Inventory and Fulfillment
“Demantra is a best-in-class provider of demand management, sales & operations planning, and trade promotions management solutions. With this acquisition, Oracle plans to offer customers a compelling, comprehensive solution for the extended enterprise that enhances demand visibility with powerful analytics for more accurate demand-driven planning, forecasting and modeling.”
“G-Log’s TMS product is a functionally rich solution and one of the few on the market that supports both domestic and international transportation across multiple industries. About 40% of G-Log’s customers are manufacturing and distribution companies, roughly 10% are retailers, and nearly 50% are logistic serviceproviders that use the solution on behalf of many their clients.”
“In this evaluation, [Oracle] EBS establishes itself as the market-leading solution for order completion to cash. Other strengths in process support include partner, pricing, sales configuration,quoting, distribution and logistics, installation and repair scheduling, warranty, contract enforcement, and reverse logistics.”