optimising industries, buildings and technology as an enabler... · media is focused on b2c but the...
TRANSCRIPT
—AKI MAENPAA 3RD SEPTEMBER 2019
Optimising industries, buildings and technology as an enablerABB Ability™SPS Automation Middle East
—
Digitalization and ABB Ability™ platform
Asset connectivity enabling data collection and analytics
Optimization
September 7, 2019 Slide 2
Content
—
Connectivity Blockchain
Time-sensitive networking
Digital technologies are driving new innovation in industrial markets
September 7, 2019 Slide 4
Media is focused on B2C but the “killer app” is in B2B
Virtual/augmented reality
Software-defined machines
Machine learning Big data
Inexpensive computing
Cloud computing
Cybersecurity
5G
—
Digitalized plantAt your fingertips
TransparentData transparency
ConnectivityCollaboration
ProfitablePredictable operations
Improved quality
OptimizedCost
PerformanceReliability
DigitalizationMain drivers
—Our future: portfolio development for enhanced customer value creation
September 7, 2019 Slide 6
Connected Operations
Collaborative Operations
Autonomous Operations
Isolated Operations
Level of digitalization
Keep operations running
Asset optimization
Process optimization
Operations optimization
Business optimization
Customer value››
››
››
ILLUSTRATIVE
Level of solution integration
ABB products, systems
—The foundation: integrating IT and OT world to provide new insightsEnabling Data-Driven business decisions
BMS / DCS
Devices (OT)Building / Process Automation (OT)
Robots
Sensors
Drives
Motors
Switchgears PLC
Control centers
VR/AR
Data collections,
HistorianDigital Twin
SCM
Performance Optimization
Predictive Maintenance
Industrial Applications (IT/OT) Enterprise Applications (IT)Alarms
WarehoUsecase & Logistics Management
CRM
MES
ERP
Industry 4.0
VR/AR
—Writing industrial IoT future together – strong partnership with Microsoft
September 7, 2019 Slide 8
Responsive/Predictive Manufacturing
Connected Factories –Vertical Integration
Digital Supply Chain –Horizontal Integration
Robots
Manufacturing Machinery
PLCs
Energy Storage
Motors & Drives
Control Systems
AGV*
Energy Supply
Sensors
WarehoUsecase
& Logistics
Traceability
Automation Communication
Blockchain
Cyber SecurityCloud/Fog
VR/AR Additive Manufacturing
Data Analytics
Artificial Intelligence
Advanced Materials
Smart Supply Network
Digital Twin
Next Gen Manufacturing
Systems
Domain understanding Innovation and new technology New Customer Benefits+ =
—ABB Ecosystem approach – Open architecture
September 7, 2019 Slide 9
Full stack framework for IT/OT integration - building blocks
—
• Addressing wide range of needs with ABB offering: HQ – Fleet Center - Plant
• The core part: IT/OT data integration into an industrial information management platform
• Open platform in Cloud, 3rd parties cooperation along the existing environment and strategies
• Long experience and expertise on OT & systems and operations
• Co-creation partnership to develop the new services
ABB as Digital Enterprise Partner
September 7, 2019 Slide 10
Closing the loop between data and organization
Level 1
Level 2
Level 4
Level 5
Component
System
Plant Control Room Level
Fleet Center and Multi Site Control Rooms
Corporate 360°
Level 3
• Performance Optimization
• Energy Management
• Asset Performance Management
• IT/OT integration
• Visualization and Analytics
• Control Rooms
• Condition Monitoring
• Performance Optimization
• Energy Management
• Alarm Management
• Cyber Security
• Operations and Technical Support
ABB Offerings
—
Asset-perspective
Analytics
September 7, 2019 Slide 12
Descriptive
Diagnostic
Predictive
Prescriptive
Monitoring: What is the current status?• Data Trends• Alerts• Information globally available
Condition Monitoring: What is wrong?• Alarms• Reduced number of alarms
Simulation: What will happen?• Models • Data-based models in the cloud or on the edge• Predictive maintenance
Optimization: How to improve?• Models • Data-based models in the
cloud or on the edge• Improved operation
—
Various Aspects to be considered
Analytics
September 7, 2019 Slide 13
Asset Aspect• Condition Monitoring for Assets require
expert knowledge and sensors
System Aspect (assets + context + purpose)• Assets are part of a system• Systems are part of a plant
Fleet Aspect (assets are not unique)• Customer assets form a fleet• All ABB motors form a fleet
Data Aspect (assets + history + other inputs)• Historical operational data and other data
is available
Data availability determines analytics options
Looking at the various axis
Fleet Aspect
Sy
ste
m A
sp
ec
t
Header 1 Header 2 Header 3
asa 2013:11:04:12:54:40 1000
asa 2013:11:04:12:54:40 1000
asa 2013:11:04:12:54:40 1000
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Time series
log
MES/ERP
Engineering
Service Tickets/Reports
Speech
Unstructured documents
Ta
ke
co
nte
xt
into
ac
co
un
t
Take similarities into account
—
September 7, 2019 Slide 14
Asset connectivity case example - ABB Ability™ Digital Powertrain
MOUNTED
BEARINGS
MOTOR OR
GENERATOR
DRIVE OR
CONVERTER
TRANSFORMER CUSTOMER
APPLICATION / PUMP
A digital advantage that accelerates efficiency, predictability and safety
ABB Ability™
Digital Powertrain
—Digital Motors and Generators
September 7, 2019 Slide 15
ABB Ability™ Smart Sensor Mobile App View 1
—
Gains for Mälarenergi
ABB is forming a team with Mälarenergi
September 7, 2019Internal only
Slide 17
To develop smart city solutions in Västerås
Water
Clean water with great tasteReduce water leakage rate from today’s 20% withincreased understanding of big data visualization
District heating
Secure sufficient comfort with reduced productionand advanced asset management of equipmentowned and Use cased by others in the distribution grid.
Asset management
Best practices and processes helping to manageassets from day to day and throughout theirlifecycle.
Utility
Predictable production to minimize environmentalimpactSecure sufficient comfort with reduced productionand advanced asset management of equipmentowned and Use cased by others in the distribution grid.
Optimization of powerOptimize power sources for optimalbenefit of the environment and costperspective.
Smart City
Connected equipmentShared information creates new serviceopportunities.
Public services
New ways of communication, case managementsystem, crisis managementIncreased speed and synchronization with reducedadministration.
EV infrastructure
Connected services, systems for billing
Emergency operation
Visualization of current status reduce response timeInfo from water, roads, property owners, citizen’s video streams etc, creates a better overview of available resources and situational awareness.
Real estate owners
Real estate ownersNew ways of purchasing comfort for it tennantswith reduced costs
City assets, Roads, Lights
Optimization and coordination of roadmaintenancePredictive Asset management for new equipment
City opportunities
Citizen Benefits
• Increased dialogue and faster response time with increased visibility• Collaborative society• Environmental friendly• Short Response time in case of emergency
Collaborative operations
—ABB Ability™ Energy Management for sites
September 7, 2019
1. Grid services i.e. frequency response, reserve capacity, etc.2. Combined Heat and Power3. E.g., OCPP, Sunspec
Slide 18
Site Energy Management
Delivers energy cost reduction for consumers and provides new revenue streams for service providers
Forecast & optimize DERs and loads
Enable participation in electricity markets (bulk trading & grid services1) for additional revenue
Allow cross-vector optimization (power, CHP2, HVAC, water)
Apply vendor – agnostic communication standards3
OPTIMAX® for industrials and commercials
OPTIMAX® Grid connection
Solar Energy storage
Building automation
Combined Heat and Power (CHP)EV Charging
Cloud support
Edge gateway
—OPTIMAX® for Industrials and CommercialsMajor software components and modules
3 planning horizons available:- Day ahead- Intra-day- Real-time
3 objective functions available
for day ahead or intra-day planning horizons:- Peak shaving- Energy cost minimization- Power production surplus/shortage
3 objective functions available
for real-time operation:- Asset scheduling and execution- Demand response- Ancillary service calls
Reporting Module
ISO 500001 certification aid
Data Visualization
ModuleExecutive-level
dashboards
Data Archiving
ModuleData integrity requirements
3 “passive” site modules
available
Load Forecasting
ModuleNon-controllable
loads
Renewable Generation
Module
Trading Module
Provide links for energy trading
3 “active” site modules
available
September 7, 2019 Slide 19
—OPTIMAX® for Industrials and CommercialsSystem architecture
OPX for Industrial and Commercial
Docker
Forecast import
Technical units
Web-Server
Microservice #1Day-Ahead
Read/write data
Optimization Engine
Microservice #2Intra-Day
Microservice #3Real-time
Weather/Load Trade
Operation
Schedule export
Real-time Database
Delivery obligations
€
Microservice #4Active Site Module
Microservice #5Passive Site Module
Cloud supportEdge gateway
September 7, 2019 Slide 20
—ABB Ability™
September 7, 2019 Click the image to view the video at YouTube, requires internet access Slide 22
Enabling us to know more, do more, do better, together.
For more information about ABB Ability please visit our website
new.abb.com/abb-ability
Q&A