operator end engine end - nordco · optional power lockups s/n 410692 & above 9 ... operator...

I H G F E D C B A

ABCDEFGHI

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ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.

NO.1/15

SHEET NO.

DPLANE ANGLES +/- 1

SIZE SCALE REV.DRAWING CODE NUMBER

DESCRIPTION:PRODUCT:

ALL DIMENSIONS IN INCHES

MACHINE FINISHUNLESS OTHERWISESTATED

CUSTOMARY:

SHEET 1 OF 15ASSEMBLY:-

IMPLIED TOLERANCES

FRACTION 1/8.X .06.XX .03.XXX .010

THIRD ANGLEPROJECTIONNordcoTM

250 P97411010 DWGNTS

JUNCTION BOX CABLING

CX HAMMER

97411010 DWG

MANIFOLDNUMBER CONTROLS SEE

SHEET

M1 PROPULSION, NIPPERS 8,9

M2 NIPPER HOOKS, JOYSTICKS,BRAKES, GUNS #1 & 2 4,5

M3 GUNS #3 & 4,OPTIONAL GAGER 6,7

M4 LOAD/FEED,GUIDE ROLLER 2,3

REMOTEVALVE # VALVE SEE

SHEET

RV1 BRAKE LOCK N/A

RV2 JOYSTICK LOCK VALVE N/A

RV3 TURN TABLE CYL N/A

RV4 NIPPER LOCK 5

RV5 BIN LIFT N/A

RV6 WINCH N/A

RV7 DESTROKE 9

RV8 BULKLOADER AUX PUSHERSOLENOID 11

JUNCTIONBOX # CONTROLS SEE

SHEET

JB1,3WORKHEAD,GUIDE ROLLER,LOAD/FEED

2,3

JB5 GUNS #1 & 2,BRAKES 4

JB6 NIPPERS,FWD/REV PROPEL 5

JB7GUNS #3 & 4,OPTIONAL POWER LOCKUPSS/N 410692 & ABOVE

9

JB8 OPTIONAL GAGER 7

JB9 NIPPER LOCK VALVE,NIPPER PROX'S 5

JB10HYD. TEMP & LEVEL SWITCHES,RETURN & PRESSURE FILTERS,PUMP DESTROKE, FUEL SENDER,TURNTABLE WARNING LIGHT

8

JB11 OPTIONAL POWER LOCKUPSS/N 410500-410692 9

RV4RV1

M2

JB6

JB5

DIN CONNECTORVALVE SOLENOIDS

PACKARD CONNECTORPRESSURE SWITCHES

PROX SWITCH OROTHER CONNECTOR

REVISION HISTORYLOCATED ON LAST SHEET

RV7

RV3

RV2

M4

M4

M3

M1

JB10

JB1

JB3JB9

JB7

JB8

OPERATOR END ENGINE END

RV6

RV8

RV5

D G

G

H

K

TOP BLOCK

BOTTOMBLOCK

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

1 2

3 4

5 6

7 8

22311600-048LOAD

GUN #1 GUN #2LOAD22311600-048

22311600-048DOWN

GUIDE ROLLER GUIDE ROLLERUP22311600-048

22311601-060READY PROX SWITCH READY PROX SWITCH

22311601-084

JB1LEFT GUNGUN #1

RIGHT GUNGUN #2 GUIDE ROLLER

DOWN UP

GUN #2 LOAD

GUN #1 LOAD

TO JB1-3

TOJB1-2

TOJB1-1

TOJB1-4

LEFT SIDEOF MACHINE

GUN #1 (JB1-5)READY PROX SWITCH22311601-060




E

B

C

A

D

F

J

GH

K

N MR

SP

L

VIEW "A-A"

VIEW "M-M"

MM

A

A

9641 0850

ITT CA

NN

ON

56

1211

43

102

19

87

P22

WORKHEAD HARNESS96410850

8-PORT JUNCTION BOX31401880

LEFT WORKHEAD23163935

CAPPED 23163935CAPPED

BOTTOM OUTSIDE VIEW OF BOX


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

AA

B

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.3/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

1 2

3 4

5 6

7 8

22311600-048LOAD

GUN #3 GUN #4LOAD22311600-048

22311600-048DOWN

GUIDE ROLLER GUIDE ROLLERUP22311600-048

22311601-084READY PROX SWITCH READY PROX SWITCH

22311601-060

JB3LEFT GUNGUN #3

RIGHT GUNGUN #4

GUIDE ROLLER

DOWN UP

GUN #3 LOAD

GUN #4 LOAD

TO JB3-3

TOJB3-1

TOJB3-2

TOJB3-4RIGHT SIDE

OF MACHINE





E

B

C

A

D

F

J

GH

K

N MR

SP

L

VIEW "A-A"

VIEW "M-M"

MM

A

A

9641 0850

ITT CA

NN

ON

56

1211

43

102

19

87

P9

WORKHEAD HARNESS96410850


RIGHT WORKHEAD23163935

CAPPED 23163935CAPPED



P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

B

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.4/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

FROM OPTIONALMTS CONNECTOR

BRAKES

TO JB5-4

OPERATOR END

DOWN

UP

GUN #1

TO JB5-7

TO JB5-8

DOWN

UP

GUN #2

TO JB5-6

TO JB5-5

CLOSE

NIPPERHOOKS

(TOP VIEW)

LEFT MANIFOLD ("M2")

JOYSTICKS

ITT

CA

NN

ON

9641 0851

AB

AB

1 2

3 4

5 6

7 8

BRAKES OFF22311600-036

22311600-036GUN #2 UP GUN #2 DOWN

22311600-036

JB5

22311600-036GUN #1 UP GUN #1 DOWN

22311600-036

23163935CAPPED

VIEW "A-A"

AB

L

N

JC M

U V S

T

K

HROPD

E F G

A

A

P23

VIEW "M-M"

56

1211

43

102

19

87

M M




LH MANIFOLD HARNESS96410851


CAPPED 23163935OPTIONAL JOYSTICK

DISABLE (22311600-024)

23163935CAPPED


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

A

B

D

D

D

D

D

D

I H G F E D C B A

ABCDEFGHI

1

2

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5

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77

6

5

4

3

2

1


NO.5/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

ENGINE END OPERATOR END

(TOP VIEW)

LEFT MANIFOLD ("M2")

TO JB6-J6

UP

DOWN

NIPPER

TO JB6-J4

OPT.FILTER

PROPULSION MANIFOLD ("M1")

1 2

3 4

5 6

7 8

22311600-072REVERSE PROPEL NIPPER DOWN

22311600-072

22311600-072FORWARD PROPEL NIPPER UP

22311600-072

JB6

1 2

3 4

22311600-024NIPPER LOCK VALVE

JB9

NIPPER HOOKS22311600-024

23163935CAPPED




ITT

CA

NN

ON

9641 0853

VIEW "A-A"

A

A

P32

MM

BC

F

L

PS

R

NK

MJ

A

DEHG

BC

AD

VIEW "M-M"

56

1211

43

102

19

87

MM

TO RH HARNESS 9641 0852 (SHEET 6)


NIPPER-CLAMP HARNESS96410853

NIPPERS/CLAMPS


CAPPED 23163935OPTIONAL SPEEDOMETER

CABLE (22311601-048)

23163935CAPPED


NIPPER UP PROX22311601-060

BRAKES

TO JB5-4

DOWN

UP

GUN #1

TO JB5-7

TO JB5-8

DOWN

UP

GUN #2

TO JB5-6

TO JB5-5

CLOSE

NIPPERHOOKS

JOYSTICKS

23163935CAPPED

PROPEL SPEED22311600-072

TO JB6-8

TO JB6-J3

TO JB6-J2

REVERSE

FORWARD

PROPELWORK

PROPELSPEED

TO JB6-J5


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

B

B

B

D

D

F

F

M

M M

M

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.6/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

RIGHT MANIFOLD ("M3")(TOP VIEW)

TO JB7-6

TO JB7-5

GUN #4UP

DOWN

TO JB7-8

TO JB7-7

GUN #3UP

DOWN

RAIL INUP

DOWN

RAIL OUTDOWN

UP

OPTIONAL GAGER ONLY

22311600-036GUN #4 UP GUN #4 DOWN

22311600-036

22311600-036GUN #3 UP GUN #3 DOWN

22311600-036

OPERATOR END

ITT

CA

NN

ON

4235 0068

1 2

3 4

5 6

7 8

JB7

VIEW "A-A"

AB

L

N

JC M

U V S

T

K

HROPD

E F GA

A

P10

VIEW "M-M"

56

1211

43

102

19

87

M M

A B C D

TO LH HARNESS96410853(SHEET 5)

A B C D



HARNESS,RH MANIFOLD42350068


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

OPTIONAL POWER LOCKUPSS/N 410692 & ABOVE

LH WORKHEAD/GUIDE WHEEL

GAGER(OPT)

NIPPER

RH WORKHEAD/GUIDE WHEEL

4 STATIONPOWER LOCKUP MANIFOLD50078550

3 STATIONPOWER LOCKUP MANIFOLD50078549

NIPPER LOCKUP (22311600-024)OTHERWISE CAPPED (23163935)

RH WORKHEAD / GUIDE WHEELLOCKUP (22311600-024)OTHERWISE CAPPED (23163935)

LH WORKHEAD/ GUIDE WHEELLOCKUP (22311600-024)OTHERWISE CAPPED (23163935)

GAGER LOCKUP (22311600-024)OTHERWISE CAPPED (23163935)

22311600-024TYP. 4 PLACES

(SEE SHT 9 FOR S/N 410500-410691)

B

D

D

D

D

D

D

G

D

G

D

G

D

G

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.7/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

RIGHT MANIFOLD(SIDE VIEW)

TO JB8-1

TO JB8-2TO JB8-8

TO JB8-7

21

21

24

1 2

3 4

5 6

7 8

JB8

22311600-036LOCK VALVE

GAGER OUT ARMS GAGER SPEEDSELECT22311600-036

22311600-048ARMS RETRACT

GAGER OUTSIDE

22311600-048ARMS EXTEND

GAGER OUTSIDE

22311600-036LEFT HAND

RAIL OUT LOCK

GAGER INSIDEARMS EXTEND22311606-036w/o DIODEGAGER INSIDEARMS RETRACT22311600-036

RAIL OUT LOCKRIGHT HAND22311600-036

TO "AT GAGE"LIGHTS (RH)

TO "AT GAGE"LIGHTS (LH)

GAGER BUGGY CABLE22311032

AB

BA

ITT CANNON


VIEW "A-A"

AB

L

N

JC M

U V S

T

K

HROPD

E F G

VIEW "X-X"

AA

M1

24

3

VIEW "M-M"

56

1211

43

102

19

87

P33

M

X

X GAGER HARNESS96410855

GAGER



TO JB7-6

TO JB7-5

GUN #4UP

DOWN

TO JB7-8

TO JB7-7

GUN #3UP

DOWN

RAIL INUP

DOWN

RAIL OUTDOWN

UP

TO JB8-3

TO JB8-5

TO JB8-4

TO JB8-6


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

RIGHT MANIFOLD ("M3")(TOP VIEW)

OPTIONAL GAGER ONLYOPERATOR END

B

M

M

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.8/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

TO JB10-4

DOWN

UP

NIPPERREVERSE

PROPELFILTER

PROPULSION MANIFOLD ("M1")OPTIONALFILTER

PRESSURESWITCH5193970

1 2

3 4

5 6

JB10

42350005-036SWITCH

HYDRAULIC TEMP

22311614-060RETURN FILTER

22311600-144ON

PUMP DESTROKE

PRESSURE FILTERFILTER22311604-120

FUEL SENDER22311603-024




AA

B B891

2 10 12 7

61134 5

VIEW "B-B"

VIEW "A-A"

56

1211

43

102

19

87

9641 0856

P69

HYD TANK JB HARNESS96410856


TURNTABLE WARNINGLIGHT22311601-132

PROPELSPEED

FORWARDWORK



P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

A

FF

B

K

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.9/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

FLOWCONTROL

NIPPERLOCKUPOPTION

MANIFOLD DIN CABLE22311600 - 024

SEE HYD PIPING SCHEMATIC 97410003DWG

50078550MANIFOLD ASSY

RHWORK HEAD

ANDGUIDE WHEEL

LOCKUP

LHWORK HEAD

ANDGUIDE WHEEL

LOCKUP

JUNCTION BOX31401840

MANIFOLD DIN CABLE22311600 - 024

GAGERLOCKUPOPTION

2

43

1

PT

CABLE, 12 PIN MINIFAST F/OPEN22311619 - 240


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161


OPTIONAL POWER LOCKUPSS/N 410500-410691

JB11

B

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.10/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX Hammer

97411010 DWG

E.C.O. #DATE:APPROVED BY:DATE:

CHANGEREVMFDATE:CHECKED BY:DRAWN BY:

60006114-Aug-09

NEW ISSUE-

SWA

P71/72 P70

CONNECTORPIN LIST

A AB BC CD D

E EF FG GH H

J JK KL LM M

N NO OP PQ Q

R RS ST T

U P73 AP74 A

V P73 BP74 B

W

P78 A(POWER-AUGERBULK LOADER,POWER-WINCH OR466/552 PARK/RUN)

X

P78 B(GROUND-AUGERBULK LOADER,GROUND-WINCH OR551 PARK/RUN)

TYPICAL OUTSIDEVIEW OF PLUG

HD

46-24-23-SN H

D46

-24-

23-S

N

XW

V

U

T

S

QRP

O

N

M

L

K

JH

G

FE

D

C

B

A

P70

P78P73

P74

P71/72

2231

1159

(OPERATOR BOX)

(AUGER BULKLOADER, WINCH &

PARK/RUN SWITCHES)

(WORK LIGHT - OUTSIDE)

(WORK LIGHT - INSIDE)

(LOGIC BOX)

LH & RH OPERATOR BOX HARNESS

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.11/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX Hammer

97411010 DWG

SPIKEBUSTER

PUSHFOR BULKLOADER

56406280

SPIKEBUSTER

PUSHFOR BULKLOADER

56406280

NORDCO

22311600-XXX

2231

1626

-072

2231

1626

-072

SPLITTER 58050007

SWITCH BOX31440062

SWITCH BOX31440062

SPIKEBUSTER

SOLENOIDVALVE

1699148

SPLITTER 58050007

2231

1600

-108

22311616-042

AB

24

3

1

BULKLOADER AUXILIARY PUSHER W/SOLENOID VALVE

RH LH

LOGIC BOX

TYPICALMICROFASTPLUG END

2231

1190

-160

2231

1902

-216

OR

RETRO-FIT CABLE FOR EXISTING BINS

CABLE FOR NEW PRODUCTION BINS

BLK (A)TO CB17

WHT (B)TO GND

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.12/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

22311159 LOGIC BOX - "P72" OP BOX, RH WORKLIGHTSOPTIONAL PARK/RUN SWITCH

22311159 LOGIC BOX - "P71" OP BOX, LH WORKLIGHTSOPTIONAL PARK/RUN SWITCH

OPERATOR BOX(RIGHT HAND)

OPERATOR BOX(LEFT HAND)

96410850

96410850

JB3

JB1

LOGIC BOX - "P9"

LOGIC BOX - "P22"

WORKHEAD CABLE(RIGHT HAND)

WORKHEAD CABLE(LEFT HAND)

LEFT OP/LEFT CONTROLLERLEFT OP/RIGHT CONTROLLERRIGHT OP/LEFT CONTROLLERRIGHT OP/RIGHT CONTROLLER

LOGIC BOX - "P19"LOGIC BOX - "P18"LOGIC BOX - "P6"LOGIC BOX - "P5"

JB2, JB4LEFT/RIGHT HANDOPERATOR BOX

96410265HAND CONTROLLER

42350004PATTERN ADJUSTMENT

JB10LOGIC BOX - "P69"96410856TANK/FILTER/PUMP

TRAVEL LIGHTS,BRAKE LIGHTS,HORNS,ETC.

LOGIC BOX - "P79"

96410206CANOPY

JB6, JB9LOGIC BOX - "P32"96410853NIPPER/CLAMP

HARNESS NAME PART NUMBERLOCATION

FROM TO

FOOTSWITCH 42350100 LOGIC BOX - "P8" FOOTSWITCHES

ENGINE42350150 TIER 3 - JD42350131 TIER 2 - JD42350244 TIER 3 - CUM42350279 TIER 4F -CUM

LOGIC BOX - "P75" OIL COOLERENGINE

RH MANIFOLD 42350068 LOGIC BOX - "P10" JB7

LH MANIFOLD 96410851 LOGIC BOX - "P23" JB5

GAGER 96410855 LOGIC BOX - "P33" JB8


- LOGIC BOX - "P161"

- LOGIC BOX - "P160"

CAB A/C

CAB HEATER

CAB A/C

CAB HEATER

42350018 TIER 242350175 TIER 3CAB


P23 P22

P19

P10P8 P9

P6P18 P5

P32P33

P79

P72P71

P75

DP69

P160 P161

SHEET

10

10

3

2

-

-

8

-

5

-

-

6

4

7

-

3144050X - LOGIC BOX FOR CAB - TIER 3, TIER 4F31440028 - LOGIC BOX FOR CAB - TIER 231440032 - L.B. MTG COMPONENTS FOR CANOPY -TIERS 2 / 3

B

B

B

B

B

C

D

D

D

E

G

H

H J

J

J

O

O

LIGHT BAR (REAR) LIGHT BAR (FRONT)

TRAVEL LIGHTS,BRAKE LIGHTS,HORNS,ETC. (ON LIGHT BARS)

REAR CAB, LIGHT BARHARNESS

FRONT CAB, LIGHT BARHARNESS

42350286

42350285

COMPONENT CONN'SON CAB HARNESS

COMPONENT CONN'SON CAB HARNESS

LIGHT BAR (REAR)FRONT CAB, LIGHT BAR, STR-F

LIGHT BAR (FRONT)REAR CAB, LIGHT BAR, STR-F

REAR CAB, LIGHT BAR HARNESS - "P301"FRONT CAB, LIGHT BAR HARNESS -"P302"

13171600

13171600

P

P

P

P

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.13/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250REVISION HISTORY

LOCATED ON LAST SHEET

RIGHT REAR ROOF BULKHEAD

31440126: XENON LIGHT CONTROL BOX

CAB ROOF: XENON LIGHTS

FRONT

FRONT CENTER CAB BULKHEAD

PERIMETER LIGHT5190328

P146 - PERIMETER(NOT USED)

22311913-048

22311913-048

22311913-096

22311913-072

22311913-132

22311913-132

22311913-228 P144 - PERIMETER

P143 - PERIMETER

P124 - TRAVEL

P142 - PERIMETER

P123 - TRAVEL

P141 - PERIMETER

P145 - PERIMETER

5190328PERIMETER LIGHT

5190

328

PE

RIM

ETE

R L

IGH

T

5190

329

TRA

VE

L LI

GH

T

5190

329

TRA

VE

L LI

GH

T

PERIMETER LIGHT51903285190328

PERIMETER LIGHT

CAB FRONT:XENON WORK LIGHTS

WORK LIGHTS(4X) 5190328

ENGINE:XENON LIGHTSP

ER

IME

TER

LIG

HT

5190

328

TRAVEL LIGHTS(2X) 5190329P

ER

IME

TER

LIG

HT

5190

328

HINGE SIDE

BOTTOM OF LOGIC BOX

P109

4235

0220

42350219

22311913-276

22311913-228

22311913-180

22311913-132

22311913-480

22311913-480

22311913-480

22311913-480

P122 - TRAVEL

P121 - TRAVEL

P147 - PERIMETER

P148 - PERIMETER

P125 - WORK

P126 - WORK

P127 - WORK

P128 - WORK

NOTE: THIS SHEET FOR XENON LIGHTS AND LOW/HIGH DECIBEL HORNS ONLY (WMATA)

P110 - HORNS

P97411010 DWG1/1


CX HAMMER

5120789

P108

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.14/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

BATT. CABLE NEG. 3/0120"LG,87150260

BATT. CABLE NEG. 2/0106"LG,87140685

TERMINALLUGS

- +

- +

BATT. CABLE POS. 3/0120" LG, 87150250

STARTER

ENGINE P/N 31750430 + -

12VBATTERY5198300

+ -12VBATTERY5198300

BATT. CABLE POS. 3/038" LG, 87150150 BATT. CABLE POS. 3/0

12" LG, 87150100

DISC. SWITCHP/N 5169943

4 AWG. 170" LG

CIRCUIT BREAKER 80AP/N 5128788

ENGINE FLYWHEELGRN

NEGENGINE HARNESSP/N 42350279

LOGIC BOX GROUND

LOGIC BOX POWERRED

POSENGINE HARNESSP/N 42350279

BATT. CABLE POS. 2/0110"LG,87140688

CUMMINS T4FBATTERY CABLING S/N411500 & ABOVE

D

E

O

P97411010 DWGNTS


CX HAMMER

97411010 DWG

UP

ADJUSTMENT

SERVICE

DEADMAN

ROLLER

GUIDEDWN

BACK

FWDCLOSEOPEN

PATTERN

WORK

TRAVELHORN

STOPSTOPEMERGENCY

UP

ADJUSTMENT

SERVICE

DEADMAN

ROLLER

GUIDEDWN

BACK

FWDCLOSEOPEN

PATTERN

WORK

TRAVELHORN

STOPSTOPEMERGENCY

E-STOP HARNESS42350274

E-STOP BUTTON/ ENCLOSURE96760067 (4)

MODIFICATION31440005 M01

LEFT OPERATOR BOX31440005

RIGHT OPERATOR BOX31440005

4-CORNER E-STOP OPTION N

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.15/15

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 P97411010 DWGNTS


CX HAMMER

97411010 DWG

ECO 53766 REV DDRAWN BY: CHECKED BY: APPROVED BY:

NEB02-21-06

JLE04-25-06 -

SHEET CHANGE1 ADDED PWR LOCKS TO JB7

4 JB5 CABLE LENGTHS CHANGED TO -036

5 ADDED SPEEDOMETER CABLE NOTENIPPER LOCK WAS -048

6CHANGED JB7 CABLES TO -036 WERE -048R.H. CABLE WAS 9641 0852ADDED 4 PWR L'UP CABLES 2231 1600-024

9R.H. MAN HARNESS WAS 9641 0852REMOVED BULKLOADER FROM P71ADDED PARK/RUN SW TO P71 & P72

ECO 53904 REV EDRAWN BY: CHECKED BY: APPROVED BY:

NEB11-10-06

JLE11-10-06

WDS11-15-06

SHEET CHANGE9 ENGINE HARNESS WAS 2231 1174

ECO NONE REV FDRAWN BY: CHECKED BY: APPROVED BY:

NEB03-16-07 - -

SHEET CHANGEALL REVISION HISTORY MOVED TO LAST SHEET

5PROPEL SPEED WORK CHANGED TO OPPOSITESIDE OF VALVE. CORRECTED ERROR REVERSE AND FORWARD LABELS FLIPPEDON PROPEL VALVE. CORRECTED ERROR.

8PROPEL SPEED WORK CHANGED TO OPPOSITESIDE OF VALVE. CORRECTED ERROR.REVERSE AND FORWARD LABELS FLIPPEDON PROPEL VALVE. CORRECTED ERROR.

10 ADDED THIS SHEET

ECO 54379 REV GDRAWN BY: CHECKED BY: APPROVED BY:

MFV08-12-08

SCR08-28-08

MKAPPEL08-28-08

SHEET CHANGE

1 JB7 SHEET NO. WAS 6.JB11 ADDED TO TABLE.

6 POWER LOCKUP MANIFOLD ADDED.

9 REV F ITEMS MOVED TO SHEET 10.POWER LOCKUPS DIAGRAM ADDED.

10REV HISTORY MOVED TO SHEET 11.REV F ITEMS MOVED FROM SHEET 9.TIER 3 ENGINE P/N ADDED.ENGINE HARNESS 42350131 WAS 42350072.

11 THIS SHEET ADDED.

ECO 600061 REV HDRAWN BY: CHECKED BY: APPROVED BY:

MKS08-17-09

SCR08-31-09 -

SHEET CHANGE1 ADDED RV8

10 ADDED SHEET 10 (Operator Harness)

11 ADDED SHEET 11 (Bulkloader Aux Pusher Cabling w/Solenoid)

12ADDED "SHEET" NUMBER COLUMN.CORRECTED FOOTSWITCH HARNESS P/N FROM 96410050 TO 42350100.

--

ECO 600162 REV IDRAWN BY: CHECKED BY: APPROVED BY:

MKS02-18-10 SCR 03-26-10 .

SHEET CHANGE

11 Updated cable lengths. Added cable & logic box pictorial.

ECO 600224 REV JDRAWN BY: CHECKED BY: APPROVED BY:

MKS08-03-10

SCR02-11-11

SW03-10-11

SHEET CHANGE

11 Changed Prod Cable p/n to 22311190-160. Added Retro-Fit cable.

12Added Engine Harness 42350150. Changednote at logic box to add 3144050X.Added Cab Harness 42350175.

ECO NONE REV KDRAWN BY: CHECKED BY: APPROVED BY:

SWA04-19-11

SHEET CHANGE

1JUNCTION BOX TABLE: TURNTABLE WARNING LIGHT ADDED TO JB10FRAME VIEW WAS MODEL C 12V

8 JB10-6 TURNTABLE WARNING LIGHT CABLE WAS CAPPED

14 ADDED CUMMINS T4F BATTERY CABLING

D

E

ECO 600571 REV LDRAWN BY: CHECKED BY: APPROVED BY:ARADLOFF05SEP12

DVE09-SEP-2012

SHEET CHANGE13 ADD NEW SHEET 13

14 SHEET 14 WAS 13

ECO 601328 REV MDRAWN BY: CHECKED BY: APPROVED BY:

DLH23-JUN-2014

SCR26-JUNE-2014

SHEET CHANGE

5 JB4 WAS JB6;JB3 WAS JB5;

7 22311600-048 WAS 22311600-036 ON JB8;

ECO 601796 REV NDRAWN BY: CHECKED BY: APPROVED BY:

JWW5-APR-2016

SHEET CHANGE

14 ADDED THIS SHEET, 4-CORNER E-STOP OPTION.

ECO 601918 REV ODRAWN BY: CHECKED BY: APPROVED BY:

RLP12-MAY-2016

SHEET CHANGE

12

ADDED 42350244 AND 42350279 TO ENGINE PART NUMBERSREMOVED 42350130 FROM ENGINE PART NUMBERSADDED TIER 4F TO LOGIC BOX NOTE

ECO 601924 REV PDRAWN BY: CHECKED BY: APPROVED BY:

SAG25-JUN-2016

SHEET CHANGE

12

ADDED TO HARNESS TABLE:REAR CAB, LIGHT BARFRONT CAB,LIGHT BAR LIGHT BAR(REAR)LIGHT BAR(FRONT)

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES


THIRD ANGLEPROJECTIONNordcoTMTM

250

0.45

BILL OF MATERIALSDWGSIZEPART NAMEQTY.

REQ.PART NUMBEROR MATERIAL

ITEM NO.

CONNECTOR,50 PIN SOCKET1-1SOCKET,GOLD 1351667862PLUG,SEAL SIZE 20 3751667873CONNECTOR, 2-WAY TOWER251667624TERMINAL,16-14 AWG 651667935SEAL,CABLE 16-12 AWG 1151667786TERMINAL,RING #10 STUD 16/14 AWG451644087

TERMINAL,RING 3/8 STUD #4 AWG351644348TERMINAL,RING 1/4 STUD #4 AWG251644329LOOMING,YELLOW WOVENAR510251510

11

WIRE,#4 AWG(RED) 300 LONG TYPE SGT1-13WIRE,#14 AWG(BLACK) TYPE SXLAR-14WIRE,#16 AWG(BLACK) TYPE SXLAR-15CONNECTOR,18 PIN 1516802916LABELAR4738010017CONNECTOR, 3-WAY SHROUD1516677318TERMINAL,MALE 12 AWG3516677019CONNECTOR1516681520LOCKING WEDGE1511293521WIRE,#12 AWG(RED) TYPE SXLAR-22CONNECTOR, 2-WAY1-23TERMINAL,FEMALE 2-24SEAL,BLUE 2-25RETAINER,TERMINAL POSITION ASSURANCE1-26

TERMINAL 2-27STRAIN RELIEF 1516630528

K42350130NTS

HARNESS, ENGINE TIER 3 CUMMINS

CX HAMMER

42350130


CHANGEREVDATE:CHECKED BY:DRAWN BY:

54389MK 07-15-0805-13-08

NEW ISSUE-

SCR 07-10-08NEB

54421MK 08-28-0808-04-08

DELETED ITEM 11 BOM WAS 5166 691; ADDED ITEM 27 A

SCR 08-04-08NEB

54510MK 01-28-0911-24-08

NO CHANGES THIS SHEETB

SCR 01-23-09STT

60010908-13-09

ADDED ITEM 28 & NOTE 6C

SCR 08-17-09STT

60044308-22-11

ITEM 7 WIRE LABEL ADDED; #612 WAS #39; NOTE 7 ADDED.D

SWA

96412833

OUTSIDE VIEW PLUG P75

67

1

8

9

10

12

11

243

13 1415

516

17

18

41 1

P76

TO FLYWHEELHOUSING

4 AWGRED

4 AWG - GREEN

50 10


616/B

2/C

1/A

OIL COOLER

18.0RED WIRESFROMBREAKOUT

P168ECM POWER& GROUND


C

C

A

12 AWGRED

LOGIC BOX

4 AWG. -RED

4 AWG. -GREEN

HD

46-24-18-SN

-059

SEE NOTE #2

P75 4235

0130

WATERFUELHEATER

AB

OIL COOLER

EN

GIN

E F

US

EB

ATT

ER

Y S

IDE

TO 80AENGINE FUSE

BA

P16

8-E

CM

PO

WE

R &

GR

OU

ND

AIR INTAKEHEATER RELAY

COOLANT LEVEL

TO STARTER RELAY + (16AWG RED)

BA

WA

TER

/FU

EL

HE

ATE

R

AIR

INTA

KE

HE

ATE

RS

CO

OLA

NT

LEV

EL

SE

NS

OR

NOTE: 1. ALL WIRE SIZES AND CONNECTIONS ON SHEET 2 2. ATTACH PANDUIT THERMAL TAPE (ITEM 17) WITH HARNESS NUMBER AS NEAR POSSIBLE TO CONNECTOR 75 AS SHOWN. TAPE IS 1" WIDE; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER. 3. SINGLE WIRE BREAKOUTS DO NOT REQUIRE BRAIDING. 4. LABEL ALL WIRES WITHIN 2 INCHES OF BOTH ENDS. LABEL ON WIRE, NOT TERMINAL 5. WIRE TO BE STRANDED COPPER OF INDICATED GAUGE, SXL TYPE OR APPROVED EQUIV. 6. STRAIN RELIEF, ITEM 28, TO BE SECURLY ATTACHED TO CONNECTOR P76 PER MANUFACTURERS PROCEDURE. 7. ALL CONNECTORS ARE TO BE IDENTIFIED AND LABELED WITH THEIR RESPECTIVE PLUG ("P") NUMBERS.

8

1617

6 18 19 22

17

14 23

10

20 21 27

1 2 3 28

17

14

15 31 34 35

4 5 6

17

17 15

7

89

STA

RTE

R R

ELA

Y

17

1312

D

A

A

C

D

WIRE,#4 AWG(GREEN) 306 LONG TYPE SGT1-12

CONNECTOR, 2-WAY SHROUD1516677229PIN, MALE2516678130PLUG, FEMALE BODY 2 CONTACT1516676831FUSEHOLDER, 30A ATO152033132FUSEHOLDER, 30A ATO W/CAP & MTG TAB152033233

TERMINAL,METRIPACK 2802516654034

TERMINAL,POSITION ASSURANCE1516674635

SCR 08-24-11

60068506-08-12

ADDED ITEMS 29-30.ITEM 6 WAS QTY 9.E

SCR 12JUL13MKS

60093928FEB13

ITEM 4: QTY 2 WAS QTY 3;ADDED ITEM 31; 31 WAS 4F

SCR 11-MAR-13JMK

60101729-MAY-13

ADDED PIGTAIL FORFRONT TRAVEL LIGHT; ADDED LOOM TO RED WIRE TO ENGINE FUSE

GJWW 21-JUN-2014DLH

601170CP04-MAR-2014

JWW25-FEB-14

ADDED 30A FUSE & HOLDER, ITEMS 32 AND 33.H



601292SCR30-MAY-2014

DLH08-MAY-2014

FRONT PERIMETER AND TRAVELLIGHTS BREAKOUT WAS AT 132.0;AIR INTAKE HEATER BREAKOUTHAD PACKARD END, NOW HAS RINGTERMINALS;ADDED GROUND TO STARTER RELAYBREAKOUT AND LOOMED POWERAND GROUND TOGETHER;ADDED LABEL FLAG AND LOOM TO ECUFUSED POWER BREAKOUT;

J

60142302-DEC-14

ADDED ITEMS 34 & 35KDLH

FRONTPERIMETERLIGHT

P164

10

26

25

24 FRONTPERIMETERLIGHT

29 30 6

BA

4 5 6

P78

FRONTTRAVELLIGHT

FRONTTRAVELLIGHT

LOOM 4 AWG RED WIRE UP TO EYELET

32 33

TO STARTER RELAY - (16AWG GREEN)

7

7

7

17

E

E

E

E

F

F

F

G

G

H

H

H

H

J

JJ

J

J

J

J

J

J

J

J

J

J

K

K

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 K42350130NTS


CX HAMMER

42350130



54389MK 07-15-0805-13-08

NEW ISSUE-

SCR 07-10-08NEB

54421MK 08-28-0808-04-08

ADDED WIRE GAGEA

SCR 08-04-08NEB

54510 MK 01-28-09 11-24-08

REMOVED #600 WIRE @ P75-4,REMOVED #2 WIRE @ P75-5,ADDED WIRE #600 & #2 ID,LABELLED PLUGS

B

96412833E.C.O. #DATE:APPROVED BY:DATE:


WATER/FUEL SEPARATOR HEATER (-)

WATER/FUEL SEPARATOR HEATER (+)

ECM PWR SUPPLY

WATER/FUEL HEATER

COOLANT LEVEL

AIR INTAKE HEATER RELAY

ECM PWR SUPPLY

(+)

(-)

30A FUSE

P167

(+)

(+)

(-)(-)

BATTERY

C

B

A 4

321

B

AENGINE COOLANT LEVEL RETURNENGINE COOLANT LEVEL SIGNAL

P76P75

ENGINE FLYWHEEL ADAPTER

ENGINE FUSE

LOGIC BOX (-) STUD

LOGIC BOX (+) STUD

INT SPEED CONTROL SIGNAL

J1587(+)

SHUTDOWN PROTECTION OVERRIDE

J1587(-)

ENGINE COOLANT LEVEL SIGNAL

ENGINE COOLANT LEVEL RETURN

INT SPPED CONTROL & OVERRIDE PROTECT RETURN

J1939 SHIELD

KEY SWITCH IGNITION

AIR HEATER INTAKE SIGNAL

AIR HEATER INTAKE RETURN

J1939(+)

J1939(-)

CR4@6STUD 1

EMPTY

PUMP OFF 16 AWG16 AWG

16 AWG

16 AWG16 AWG

EMPTY

EMPTY

EMPTY

EMPTY

FRT. TRAVEL LIGHTFRT. PERIMETER LIGHT

14 AWG

14 AWG

2 OIL COOLER(-)

612 STARTER RELAY +

59 OIL COOLER(+)

12 AWG 1

616

2

4 AWG RED

4 AWG - GREEN

AIR HEATER INTAKE SIGNALAIR HEATER INTAKE RETURN

P168

474642

39373432

2015104

40

28

1817161514131211

9876

4321

10INT SPEED CONTROL SIGNALSHUTDOWN PROTECTION OVERRIDE

J1939(+)

5

KEY SWITCH IGNITION

INT SPEED CONTROL & OVERIDE PROTECTION RETURN

J1939(-)

2600

14 AWG 620

BA

WATER/FUEL SEPARATOR HEATER(+)

J1939(SHIELD)

2

BA

14 AWG GRN

14 AWG

483

484485

18 AWG

18 AWG

18 AWG

61145

610

605

SCR 01-23-09STT

60010908-13-09

NO CHANGES THIS SHEETC

SCR 08-17-09STT

60044308-22-11

612 STARTER RELAY + WAS39 STARTER SOLENOIDD

SCR 08-24-11 SWA

60068506-08-12

ADDED P164 @ E-7 AND WIRE 70.ADDED NOTE @ I-1.

ESCR 12JUL13MKS

60093928FEB13

NO CHANGES THIS SHEETFSCR 11-MAR-13JMK

60101729-MAY-13

ADDED P78;WIRE 66 WAS 70G

JWW 21-JUN-2013DLH

601170CP 04-MAR-2014JWW25-FEB-14ADDED 30A FUSE.H

60129208-MAY-2014

ADDED STARTER RELAY GROUNDJSCR30-MAY-2014DLH

60142302-DEC-2014

NO CHANGES THIS SHEETKDLH

GROUND A PERIMETERLIGHT

** ALL WIRE BLACK EXCEPT AS NOTED.

B

PERIMETER LIGHTFRONT AT ENGINE

P164

66

14 AWG

GROUND A TRAVELLIGHT

B

TRAVEL LIGHTFRONT AT ENGINE

P78

54

14 AWG

FUSE 30A

1

2 STARTER RELAY -(16AWG GREEN)

E

E

B

B

A

A

D

B

B

B

B

B

G

G

H

J

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

0.45

12.0

3.0

3.0

BILL OF MATERIALSDWGSIZEPART NAMEQTY.

REQ.PART NUMBEROR MATERIAL

ITEM NO.

CONNECTOR,50 PIN SOCKET1-1SOCKET,GOLD 1351667862PLUG,SEAL SIZE 20 3751667873CONNECTOR, 2-WAY TOWER251667624TERMINAL,16-14 AWG 651667935SEAL,CABLE 16-12 AWG 851667786TERMINAL,RING #10 STUD 16/14 AWG551644087

TERMINAL,RING 3/8 STUD #4 AWG351644348TERMINAL,RING 1/4 STUD #4 AWG151644329LOOMING,YELLOW WOVENAR510251510

11

WIRE,#4 AWG(RED) 300 LONG TYPE SGT1-13WIRE,#14 AWG(BLACK) TYPE SXLAR-14WIRE,#16 AWG(BLACK) TYPE SXLAR-15CONNECTOR,18 PIN 1516802916LABELAR4738010017CONNECTOR, 2-WAY1-18TERMINAL,FEMALE 2-19SEAL,BLUE 2-20RETAINER,TERMINAL POSITION ASSURANCE1-21

B42350244NTS


CX HAMMER

42350244


CHANGEREVDATE:CHECKED BY:DRAWN BY: 96412833


67

1

8

9

10

12

11

243

13 1415

516

17

18

41 1

P76

TO FLYWHEELHOUSING

4 AWGRED

4 AWG - GREEN

50 10


260.

0

616/B

2/C

1/A

10.0

0.0

OIL COOLER

18.0RED WIREFROMBREAKOUT



A

12 AWGRED

LOGIC BOX

4 AWG. -RED

4 AWG. -GREEN

HD

46-24-18-SN

-059

SEE NOTE #2

P75 4235

0130

WATERFUELHEATER

AB

OIL COOLER

ENGINE FUSEBATTERY SIDE

ENGINE FUSE

BA

P16

8-E

CM

PO

WE

R &

GR

OU

ND

AIR INTAKEHEATER RELAY

COOLANT LEVEL

BA

WA

TER

/FU

EL

HE

ATE

R

AIR

INTA

KE

HE

ATE

RS

CO

OLA

NT

LEV

EL

SE

NS

OR

NOTE: 1. ALL WIRE SIZES AND CONNECTIONS ON SHEET 2 2. ATTACH PANDUIT THERMAL TAPE (ITEM 17) WITH HARNESS NUMBER AS NEAR POSSIBLE TO CONNECTOR 75 AS SHOWN. TAPE IS 1" WIDE; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER. 3. SINGLE WIRE BREAKOUTS DO NOT REQUIRE BRAIDING. 4. LABEL ALL WIRES WITHIN 2 INCHES OF BOTH ENDS. LABEL ON WIRE, NOT TERMINAL 5. WIRE TO BE STRANDED COPPER OF INDICATED GAUGE, SXL TYPE OR APPROVED EQUIV. 6. STRAIN RELIEF, ITEM 11, TO BE SECURLY ATTACHED TO CONNECTOR P76 PER MANUFACTURERS PROCEDURE. 7. ALL CONNECTORS ARE TO BE IDENTIFIED AND LABELED WITH THEIR RESPECTIVE PLUG ("P") NUMBERS. 8. REF: BASED ON NORDCO #42350130.

8

1617

6 18 19 22

17

14 18

10 25

20 21 27

1 2 3 1117

14

15 24 26 27

4 5 6

17

17

15

7

78

9

612

-STA

RTE

R R

ELA

Y

17

1312

A

STRAIN RELIEF 15166305WIRE,#4 AWG(GREEN) 306 LONG TYPE SGT1-12

CONNECTOR, 2-WAY SHROUD1516677222PIN, MALE2516678123PLUG, FEMALE BODY 2 CONTACT1516676824CABLE, 18/2 J-1939 SHIELDEDAR52034025TERMINAL,METRIPACK 2802516654026TERMINAL,POSITION ASSURANCE1516674627

601170CP 03-MAR-2014JWW25-FEB-14NEW ISSUE-

60131609-JUN-14

FRONT PERIMETER AND TRAVELLIGHTS BREAKOUT WAS AT 132.0;AIR INTAKE HEATER BREAKOUTHAD PACKARD END, NOW HAS RINGTERMINALS;ADDED GROUND TO STARTER RELAYBREAKOUT AND LOOMED POWERAND GROUND TOGETHER;

A

SCR 13-JUN-2014DLH

60142302-DEC-14

ADDED ITEMS 26 & 27;BDLH

FRONTPERIMETERLIGHT

P164

10

21

20

19 FRONTPERIMETERLIGHT

22 23 6

BA

4 5 6

P78

FRONTTRAVELLIGHT

FRONTTRAVELLIGHT

LOOM 4 AWG RED WIRE UP TO EYELET

32 33

P77

TO STARTER RELAY + (16AWG RED)

TO STARTER RELAY - (16AWG GREEN)

A

H

H

A

BB

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 B42350244NTS


CX HAMMER

42350244



60117025-FEB-14

NEW ISSUE-

CP 03-MAR-2014 JWW

96412833

WATER/FUEL SEPARATOR HEATER (-)

WATER/FUEL SEPARATOR HEATER (+)

ECM PWR SUPPLY

WATER/FUEL HEATER

COOLANT LEVEL

AIR INTAKE HEATER RELAY

ECM PWR SUPPLY

(+)

(-)

30A FUSE

P167

(+)

(+)

(-)(-)

BATTERY

C

B

A 4

321

B

AENGINE COOLANT LEVEL RETURNENGINE COOLANT LEVEL SIGNAL

P76P75

ENGINE FLYWHEEL ADAPTER

ENGINE FUSE

LOGIC BOX (-) STUD

LOGIC BOX (+) STUD

INT SPEED CONTROL SIGNAL

J1587(+)

SHUTDOWN PROTECTION OVERRIDE

J1587(-)

ENGINE COOLANT LEVEL SIGNAL

ENGINE COOLANT LEVEL RETURN

INT SPPED CONTROL & OVERRIDE PROTECT RETURN

J1939 SHIELD

KEY SWITCH IGNITION

AIR HEATER INTAKE SIGNAL

AIR HEATER INTAKE RETURN

J1939(+)

J1939(-)

CR4@6STUD 1

EMPTY

PUMP OFF 16 AWG16 AWG

16 AWG

16 AWG16 AWG

EMPTY

EMPTY

EMPTY

EMPTY

FRT. TRAVEL LIGHTFRT. PERIMETER LIGHT

14 AWG

14 AWG

2 OIL COOLER(-)

612 STARTER RELAY +(16AWG RED)

59 OIL COOLER(+)

12 AWG 1

616

2

4 AWG RED

4 AWG - GREEN

B

AIR HEATER INTAKE SIGNALAIR HEATER INTAKE RETURN

A

P168

474642

39373432

2015104

40

28

1817161514131211

9876

4321

10INT SPEED CONTROL SIGNALSHUTDOWN PROTECTION OVERRIDE

J1939(+)

5

KEY SWITCH IGNITION

INT SPEED CONTROL & OVERIDE PROTECTION RETURN

J1939(-)

2600

14 AWG 620

BA

WATER/FUEL SEPARATOR HEATER(+)

J1939(SHIELD)

2

BA

14 AWG GRN

14 AWG

483

484485

SHIELD

18 AWG GREEN

18 AWG YELLOW

61145

610

605

60131609-JUN-14

ADDED STARTED RELAYGROUNDA

SCR 13-JUN-2014DLH

60142302-DEC-14

NO CHANGES THIS SHEETB

DLH

GROUND A PERIMETERLIGHT

** ALL WIRES TO BE BLACK EXCEPT AS NOTED.

B

PERIMETER LIGHTFRONT AT ENGINE

P164

66

14 AWG

GROUND A TRAVELLIGHT

B

TRAVEL LIGHTFRONT AT ENGINE

P78

54

14 AWG

FUSE 30A

1

P77OIL COOLER

2 STARTER RELAY -(16AWG GREEN)

E

E

B

B

A

A

D

B

B

B

B

B

H

A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 C42350175

CAB HARNESS

MODEL C, CX SPIKER

600636

MKS

PART NAMEQTY.REQ.

PART NUMBEROR MATERIAL

ITEM NO.

SLEEVE, FEMALE PACKARD #120891883251667831CONNECTOR, 2WAY TOWER PACK #120157921651667622CONNECTOR, 2WAY SHROUD PACK #12010973551667723TERMINAL, #10 RING 16-14 WIRE VACO #61310451644064---5PLUG, 3-POSITION AMP282087-146SEAL, CABLE AMP281934-2127TERMINAL,RECTANGULAR AMP282110-1128PIN, MALE PACKARD #120336741051667829SEAL,WEATHER PACK GRN PACKARD #12015323 42516677710DOIDE MOTOROLA #IN5624112968001811BRAIDING, MATERIAL ARBLACK12TUBING, HEATSHRINK 1/4 POLYOLEFIN 1.0 FT.AR13PLUG DEUTSCH #HD46-24-19-SN-0591512077014LABEL, PANDUIT T400X000VXIY344738010015MARKERS, WIRE7416GROMMET, 5/8 ID FOR 1.25 HOLE,1/8 THK PANEL SPAE-NAUR #RB-99862011917

CONNECTOR, SPADE FEM INSUL 1/4" PUSH-ON12516669318CONNECTOR, BUTT INSULATED 16 GA WIRE4516666319

NTS

42350175



03-22-12

ADDED PERIMETER LIGHT CONNECTIONS ITEMS 3,9,10. ADDED 2ND GROUND RINGFOR HORNS THAT HAD BREAKOUTS OF 5.0& 10.0. HEATED MIRROR CONNECTORS WERE1-WAY TOWER+1-WAY SHROUD EACH MIRROR.ADDED ITEM 15 TO ALL BREAKOUTS.ADDED ITEM 16 TO BOM PER NOTE 5. MOVED REAR PORTION OF HARNESS TO NEWSHEET. UPDATED NOTES 1-6 & ADDED #7.ADDED WIRES 66 & 67 TO P79 WIRECONNECTION LIST. ADDED ITEMS 16,19.ITEMS 17,18 WERE 1WAY SHROUD & PIN.DELETED ITEM 5. ITEM 4 WAS QTY 8.

B

60099109-MAY-13

WIRE 555/62 WAS 555WIRE 575/63 WAS 575C

DLH

-

14

1612

10 18

199 8

7

6

54

1

13 15

11 173

2

NOTES: 1. Diode, Item 11, is to be used when wire #2 is pared with wire numbers: 9, 56, 555, 575. See sheet 2, Fig. 1 & Fig. 2 . Diodes are to be soldered between wire pairs and covered with Heat Shrink Tubing, Item 13. All other wires are not connected to a diode. 2. All non-diode splices should be in main harness body. See sheet 2, Fig. 1 & Fig.2 for typical diode locations. 3. See P79 WIRE CONNECTION LIST for individual wire sizes & routing. 4. Designations of "A" or "B" at wire numbers indicate Packard Connector position. 5. Wire Markers, Item 16, are to be applied to ends of each wire. Do not apply markers to terminals. Wire markers are not required at main connector, Item 14. 6. Harness to be identified with corresponding Nordco part number using Panduit Thermal Tape, Item 15. Locate as dimensioned near main connector. 7. All breakouts to be labeled, Item 15, per designations at each connector. Labels located approx. 2" before end of looming on each breakout. Locate 1 label per wiper breakout (4 total) at beginning of breakout. Tape width is 1" and length will vary per harness/wire diameter and length of description.

542/A

2/B

HEATEDMIRROR

2/B542/A

2540 2 540

FRONTWIPER

HORNS

SE

EN

OTE

2

SEE

NOTE 2

256

56

2/B

TRAVELLIGHTFRONT

54/A 2/B

TRAVELLIGHTFRONT

54/A2/B9/A

DOMELIGHT

2/B9/A

DOMELIGHT

CABFAN

2/B 2/B

9/A

9/A

68555/62

BACK UP ALARM FRONT

CABFAN

SEE NOTE 6

B

A

9/A 2/B

DOMELIGHT

Y Y

P79

BA

BA BA BA BA

4235

0175

HD

46-2

4-19

-SN

-059

POSITION 1-WIRE 2POSITION 2-WIRE 53 (TAIL)POSITION 3-WIRE 51 (BRAKE/STOP)

FRONTWIPER

BRAKE LIGHTS

FRONT BACKUP ALARM

REAR BACK UP ALARM GROUND

FRONT WIPER

REAR WIPER

BEACON/STROBE

REAR BACKUP ALARM

DOME LIGHTS

CAB FANS

HORNS AND WIPER GROUNDS

FRONT BACK UP ALARM GROUND

FRONT TRAVEL/REAR MARKER LIGHTS

PERIMETER LIGHTS FRONT CAB (2)

GROUND

PERIMETER LIGHTS REAR CAB (3)

HORNS

--- Open ---

REAR TRAVEL/FRONT MARKER LIGHTS

HEATED MIRROR542

53

56

67

2

66

54

68

2

9

9

575/63

9

540

540

69

555/62

51

WIRE INFORMATION

16

16

16

16

16

16

16

14

16

12

16

14

14

10

14

12

14

16

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

PINPOSITION

P79 WIRE CONNECTION LIST

No.

POSITION 1-WIRE #2POSITION 2-WIRE #53POSITION 3-WIRE #51 (BRAKE/STOP)

1

1 2

6 7 8

19

1412

15

1 218

8

1

VIEW Y-YP79

HARNESS CONTINUESSEE SHEET 2

12

2

6 7

BA

BA

HEATEDMIRROR

2

1 2

2/B66/A

LIGHTPERIMETER

2/B66/A

PERIMETERLIGHT

BA

2

BA 3 9

10

39

1010

10

1010

10

SEE FIG. 2

SEE FIG. 1

SEE FIG. 1

SEE FIG. 2

FUNCTIONGAUGECOLOR

21

10

BA

10

4 1818 4

1717

17

17

BRAKELIGHTFRONT BRAKE

LIGHTFRONT

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B B

B

B

B

B

B

B B

C

C

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

CLOSE ASPOSSIBLE

CLOSE ASPOSSIBLE

5.0

5.0

PART NAMEQTY.REQ.

PART NUMBEROR MATERIAL

ITEM NO.

CONTINUED FROM SHEET 1

C42350175NTS

CAB HARNESS

MODEL C, CX SPIKER

42350175



60063603-23-12

ADDED PERIMETER LIGHT CONNECTIONS& BOM CHANGED ACCORDINGLY. 4 HORNCONNECTORS WERE 3 #10 RINGS TERMS.NEW 5.0 DIM, 12.0 WAS 5",9" & 10". ADDED ITEMS 17-18 & THIS SHEET NEW.

BMKS

60099109-MAY-13

WIRE 555/62 WAS 555WIRE 575/63 WAS 575C

DLH

-

2 540

2540

REARWIPER

REARWIPER

69575/63

BACK UPALARM REAR

DOMELIGHT

DOMELIGHT

TRAVELLIGHTREAR

TRAVELLIGHTREAR

2/B9/A 2/B53/A BB AA

2

56

9/A 2/B

BEACON/STROBE

B

A

B

A

B

A

9/A53/A 2/B 2/B



6 7 8

6 7 8

4

BEACON(1)

2/B

--/A

68,69

575/63, 555/62

BACK UP ALARMS (2)56

2

56

HORNS (2)

CABFANS(4)

2/B

--/A

B A

B A

SEE NOTE 1

SEE NOTE 1

1111

1111

BRAKELIGHTREAR BRAKE

LIGHTREAR

2/B67/A

PERIMETERLIGHT

REAR CENTER

BA

BA

BA 2/B67/A

PERIMETERLIGHT REAR

2/B67/A

PERIMETERLIGHT REAR

SEE FIG. 2

SEE FIG. 1& NOTE 2.

FIG. 1 FIG. 2

HORNS256

184

SEE FIG. 1& NOTE 2.

2

FROM SHEET 1

9

3

2

1

10

10

2

1

10

CABFAN

2/B 2/B

9/A9/A

CABFAN

BA1 2

SEE FIG. 2SEE FIG. 2

21

10

BA

10

18

19

18

17

17 17

17

B

BB

B

B

B

B

B

B

B

B

B

B

C

C

This harness can be ordered in place of 96410852

operator end engine end - nordco · optional power lockups s/n 410692 & above 9 ... operator...

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