onesubsea - instituto de engenharia · installation & commissioning ... plet 17 ilt 5 total 63...

Schlumberger-Private

OneSubsea

02/Julho/19-Rev.00


Onde Nós Estamos na Estrutura Schlumberger

Reservoir Characterization

WesternGeco

Wireline

Testing Services

Software Integrated Solutions

Integrated Services Management

Drilling

Drilling & Measurements

M-I SWACO

Bits & Drilling Tools

Integrated Drilling Services

Cameron

Drilling Systems

OneSubsea

Surface Systems

Valves & Measurement

Production

Well Services

Completions

Artificial Lift

Lift Solutions

Integrated Production Services


Como Estamos OrganizadosBrasil tem experiência em todos os produtos

Pore to Process™

Production Systems

Trees Controls Manifolds Connectors

Boosting Compression Multiphase Meters Swivels

Processing Systems Subsea Services

Installation & Commissioning Life of Field Well Intervention Asset Management

Landing String Services

Exploration & Appraisal Completion Installation Well Intervention

Early Engineering Petrotechnical Services

Integrated Solutions

Production Assurance

Pore-to-Process Design


Reconhecimento da Posição do Brasil na Estratégia Mundial

• Mão de Obra Qualificada e Treinada;

• Infraestrutura Montada com Cadeia de Suprimentos, Engenharia,Manufatura e Logística;

• Custo de Mão de Obra competitivo no cenário atual – Precisamos denovos incentivos para manter a competitividade internacional

• Visão da OneSubsea: Estamos no Brasil para o Longo Prazo

TAUBATÉ LEEDS – UK


OneSubsea (Cameron) – História no Brasil


OneSubsea Brasil – 20 Anos de História

Rio de Janeiro (Services) São Paulo (New Equipment)

Macaé

Area (K sq ft)Offices: 20; Mfg: 72, Storage: 8.6

Total: 516.6

Tests Gas 15 Ksi & Hydro 22.5 Ksi

Lifting 1- 50 ton

Capacity: 8 Repairs per year (Equiv.) Operating Hours: 175.000 per yearCapacity: 8 Repairs per year (Equiv.) Operating Hours: 175.000 per year

Capacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per yearCapacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per year

API & International Certificates:

API 6A: Specification for Wellhead and Xmas

Tree Equipment

API 17D: Specification for Subsea Wellhead and

Xmas Tree Equipment

API 6D: Specification for Gate Valves, Plug

Valves, Ball Valves and Check Valves

API Q1: Quality Management System

ISO 9001:2008 Quality Management System

VAM: Authorized to manufacture VAM products

and qualified to cut the connections.

VAM: License to Apply VAM Joints Technology to

Oil Field Accessory Equipment

…. With High Local Content:

87%

82%

Taubaté

Area (K sq ft)Offices: 52; Mfg: 157, Storage: 16

Total: 1,018

Tests Gas 15 Ksi & Hydro 22.5 Ksi

Lifting 1- 63 ton


OneSubsea Brasil – Overview

São Paulo (New Equipment)Rio de Janeiro (Services)

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State of the Art Machines

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Overall Capacities:

Aprox. 138,854 sq ft (12,900 m2) in area (Work and Warehouse)

12 Test Bunkers / 5 Test Pits / 2 High Bay areas / 19 Assembly areas

State of the Art Machines

2 Painting Cabins

14 TIG Welding Machines

63 Tons Crane

Taubaté - Planta

São Paulo (New Equipment)

Capacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per yearCapacity: 80 Trees per year (Equiv.)Operating Hours: 450.000 per year

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Eng., Adm. & Quality

Warehouse

Machining & NDTs

Welding & NDTs

Assembly & Tests

Landing Strings Global Hub Manufacture


Machining Capabilities

1 WFL M120

1 WFL M150

1 WFL M80

7 Cutmax 2TT Wotan

4 Cutmax 3TT Wotan

1 Cutmax 3PT Wotan

2 HBM RT 1250 - NEW - in Try out

Vertical Turning Capabilities

1 Vertical Turning Centre 2500

1 Vertical Turning Centre 1250

Number of axis : 3 (X, Z, C)

Adjustable rail (68” – 106.3”)

100 in and 50 in diameter tables

Load capacity = 30,000 Kg (66,000 lbs.)

Live Spindle Head and Angled Head

Mill Off centre features (top Face)

Craneage

OneSubsea Taubaté is equipped with a number of robust cranes to

deal with the most complex of jobs ranging from 1- 63 ton.

Weld Capabilities

Cladding

14 - Column & Boom Type Weld Cladding Stations

Other Major Items

4 - Stress Relieving Furnaces

3 - Temperature and humidity controlled consumable stores

2 - Shot Blast Booth

Paint

in house and at

qualified vendors

(i.e. xylan)

Taubaté - Planta


Production Capabilities – Mill / Turn Machining Centers

• WFLs used for main parts, main valve block, spools and tubing hangers

1 x WFL M120, 1 x WFL M150, 1 x WFL M80, 1 x Mazak Integrex E650


Assembly & Test Area

Test • Area – 25,700 sq.ft – 3,700 sq.m• 11 Test Bunkers - 22,500 PSI • 2 Flushing areas - 10,000PSI• Overhead cranes with capacity until 63 tons

• 5 Gas test Pit Waters – 26 sq.ft x 26 sq.ft x 26 sq.ft– 15,000 PSI for Full Stack up Equipments

• 2 Gas test Tanks for Tools until 10 tons• Gas Booster – 15,000PSI @ 90 PCM


OneSubsea Brasil - Entregas

Equipment Type Quant.

Vertical Tree 10k 27

Vertical Tree 5k 220

Piggyback Tree 5K 12

Horizontal Tree 15k 4



TOTAL: 330

Deliveries - Latest years …


OneSubsea Brasil – Produtos EntreguesMais do que somente ANMs

Pipe Line Equipment Quant

PLEM Golfinho 11

ESDV 30

PLET 17

ILT 5TOTAL 63

Equipment Awarded Delivered

Multiphase Pump 2 2

Single Phase Pump 5 5

Subsea Meters 39 39

Swivels & Marine Systems 3 3

TOTAL 49 49

In-Line Equip:

Boosting & Processing:

> 900 Connectors Delivered

Connectors:


SMM – Subsea Monitoring Module

iMUX – Subsea Monitoring Module for

Downhole Cards

Pro

jects

Baleia Azul

Papa TerraGlobal MUX Note: 38 Standard Pre-Salt SCMs delivered as

“spare” to be used within third part standard Trees and standardized Manifolds.

SCM Lite –Subsea Control

Module Lite

SCM –Petrobras

Integrated Stab Plates

SCM –Petrobras Pre-

Salt Version

Pro

ject

s

Plangas

AlbacoraGlobal 10k Global MUX

117 SCMs Delivered

Controls Distribution:Subsea Controls Module (SCM):

OneSubsea Brasil – Produtos EntreguesMais do que somente ANMs


• Resource Management

• Digital & Smart Work Instructions (Helping Employees be more effective)

• Active Quality Management

• Standardize operations and enforce best practice

• Real-time visibility for Real-time management, Etc.

Augmented Reality & Virtual Reality

Manufacturing Execution System

OneSubsea Taubaté – Iniciativas Digitais Manufatura 4.0

MT WEARABLERemote Assistance & Inspection

PAPERLESS


CONCEPT• AEO is defined in the Rules of World Trade Customs as

“... a part involved in the international flow of goods, thathas been approved by or on behalf of a national Customsadministration as being in compliance with the standardsof the WCO or equivalent standards of supply chainsecurity.” AEO is an international certification worldwiderecognized.

• AEO-Security: The focus is the export flow. Theauthorized economic operators will receive a certificationbased on compliance of the security requirementsdefined by the Program.

• AEO-Compliance: The focus is the import flow. On thisstage, will occur the certification based on compliance oflaws and customs procedures.

OneSubsea TaubatéOPERADOR ECONÔMICO AUTORIZADO

BENEFITS• PREDICTABILITY to attend Plant and also for inventory planning.

• Take advantage of a very reduced inspection percentage in all shipments(99% green channel).

• In case there is a red channel, inspection will be done on same day (Priorityto Customs).

• Direct communication between the certified operator AEO and BrazilianCustoms.

• Take advantage of future benefits of Mutual Recognition Agreements (MRA).

• Green clearance channel for temporary import and temporary export (benefitfor 2019).


OneSubsea Taubate – Desempenho de Entregas


OneSubsea Brasil – Hub de Exportação GlobalSim, exportamos!!


Principais Projetos – OneSubsea Taubate In-House

Local Client International Client

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5” x 1”

5 & 10Ksi WP

2,500m WD

Direct Hydraulics

5” x 1”

10Ksi WP

2,500m WD

Controls

Insulation

4” x 2”

5Ksi WP

2,000m WD

Direct Hydraulics

4” x 2”

5Ksi WP

2,500m WD

Direct Hydraulics

HV – 15KV conec.

5” x 1”

10Ksi WP

3,000m WD

Controls

Blue Box & FasTrack

Stock Programe

5” x 1”

10 & 15Ksi WP

3,000m WD

Controls

5” x 1”

10Ksi WP

3,000m WD

Controls

5” x 1”

10Ksi WP

1,000m WD

Controls

FIRST OFF WORLDWIDE !!!

5” x 1”

10Ksi WP

Controls

5” x 1”

10Ksi WP

Controls

5” x 1”

20Ksi WP

1,400m WD

Controls

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Stock Trees Program


Chevron – Anchor 20k


• Fabrication Parts• Flow Line & Goosenecks• Machining & Welding• Commercial Items• Coating• MRO

• Machining

• Fabrication Parts• Machining & Welding• Turnkey Tools• Turnkey Panels

• Machining & Welding• Coating• Material Treatment• Commercial Items• Raw Material• MRO

• Fabrication Parts• Flow Line & Goosenecks• Machining & Welding• Commercial Items• Coating• MRO

Distance:195km

Distance:50km

Distance:150km

Average distance from Taubaté Site

Distance:380km

Distance:230km

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41 Fornecedores do Brasil de Materiais Diretos

são do estado de SP

+ 130 Fornecedores do Brasil de Materiais Indiretos sãodo estado de SP (91%)

Cadeia de fornecedores SP – (Valores BRL - Compras em 2018)


Inicitivas em P&D – (Pesquisas & Desenvolvimento)


Current Project Themes and Technologies

Title

1 . eSV –Electric Safety Valve (joint initiative with SLB)

2. Eletro Hydraulic Inteligent completions (joint initiative with SLB)

3. Single pin / dual contact electrical feedthrough system (joint initiative with Diamould / SLB)

4. ExxonMobil Deep Frontier (4000 meters water depth) actuator qualification

5. Equinor (Retrievable) Rotary-to-Linear Module (RLM) Concept – possible discussion over a prototype

6. Equinor Battery Powered usage scenarios on Subsea Application (engineering studies)

7. XTs Local Developments – Shell/PBR LCSS – Horizontal Connector + RPM Study and prototype Contruction/

8. OneSubsea Vertical Monobore Standard XT – prototype construction and qualification

9. Chevron 20ksi XTs

10. Spring Fail Safe Close Electrical Actuator – 2” + ¾” construction and qualification – JIP under evaluation of being performed in Brazil – 5” qualification on-going in the US


• Local Rotary override actuators ;

• Qualification of FLS Gate valve per Petrobras specs;

• Gooseneck Petrobras connector style;

• Hydraulic ring actuated XT conector;

• Dog in window hanger;

• Light well workover BOP and emergency disconnecting package for the local market

• Petrobras Spool For ESP systems;

• HXT TH with both top and side hydraulic and chemical access

• Celle SMM (first project was at Petrobras) interface between Celle team and Company

• Celle SCM light (first project was at Petrobras) interface between Celle team and Company

• Retrievable mounting Base Petrobras style (full engineering);

• Multiple connectors development (OCS family) - design and calculus work

• Small bore conector - design and calculus work

• Siemens 8.7 kV 220A ESP Electrical System - umbilical termination, distribution, XT penetration, hanger feed through - engineering management of supplier and company interface;

• Teledyne 15kV 220 A ESP Electrical System - umbilical termination, distribution, XT penetration, hanger feed through - engineering management of supplier and company interface;

Past Experience on developing solutions for the local market


Aliança SURF+SPS “Projetos Integrados”


Plano de Execução para Operações pelo Estado de São Paulo


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onesubsea - instituto de engenharia · installation & commissioning ... plet 17 ilt 5 total 63...

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