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240240280320360360400440480560560640780

Conductor type – AACAAC Full Tension Midspan Joints, are manufactured from an Aluminium extrusion, equivalent instrength to the conductor onto which the fitting is applied.

Each fitting is manufactured with internal and external tapers, to eliminate stresses associatedwith compression, and reduce corona discharge.

Each fitting is clearly marked with the compression length, the applicable conductor stranding,and the appropriate compression die size. All design parameters for the items in this section arein accordance with AS1154.

Electronics

Compression Joints & Lugs

Compression Mid Span Joints - Full Tensionfor Hexagonal Compression Dies in accordance with AS1154

www.dulmison.com.au3-2

HM603HM604HM606HM608HM611HM612HM615HM616HM618HM620HM621HM623HM624

JupiterLeoLibraMars

MercuryMoon

NeptunePluto

SaturnTaurusTriton

UranusVenus

7/2.257/2.507/3.007/3.757/4.507/4.7519/3.2519/3.7537/3.0019/4.7537/3.7561/3.2561/3.75

6.757.509.0011.2513.5014.2516.2518.7521.0023.7526.2529.2533.75

11.014.014.018.022.022.028.528.534.540.040.044.547.5

Dimensions mmConductorStranding

Nom. OverallCond. Dia. A/F L

DieAACCode Name

Cat. No.

38-110AL38-140AL38-140AL38-180AL38-220AL38-220AL40-283AL40-283AL40-345AL40-400AL40-400AL40-445AL40-475AL

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LAF

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www.dulmison.com.au 3-3

Conductor type AAAC & AAAC/1120AAAC Full Tension Compression Midspan Joints, are manufactured from an Aluminium extrusion,equivalent in strength to the conductor onto which the fitting is applied.



240280320360360400440480560560640780

HM702HM703HM704HM705HM706HM707HM708HM709HM710HM711HM712HM713

DiamondEmeraldGarnetJade

JasperOpalPearlRubyRutile

SapphireSpinelTopaz

ChlorineFluorineHelium

HydrogenIodine

KryptonNeon

NitrogenOxygen

PhosphorousSeleniumSulphur

7/2.507/3.007/3.757/4.507/4.7519/3.2519/3.7537/3.0019/4.7537/3.7561/3.2561/3.75

7.509.0011.2513.5014.2516.2518.7521.0023.7526.2529.2533.75

14.014.018.022.022.028.530.034.540.040.044.547.5



DieAAACCode Name

AAAC/1120Code Name

Cat. No.

38-140AL38-140AL38-180AL38-220AL38-220AL40-283AL40-285AL40-345AL40-400AL40-400AL40-445AL40-475AL

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AF L

Conductor type – ACSRACSR Full Tension Compression Midspan Joints, are manufactured from an Aluminium outerextrusion, and an inner steel tubular core. The two piece design ensures a design strengthequivalent to the conductor onto which the fitting is applied.



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HM507HM512HM516HM521HM525HM530HM532HM535HM536HM538

AlmondApple

BananaCherryGrapeLemonLime

MangoOrangeOlive

6/1/2.506/1/3.006/1/3.75

6/4.75+7/1.6030/7/2.5030/7/3.0030/7/3.5054/7/3.0054/7/3.2554/7/3.50

7.509.0011.2514.3017.5021.0024.5027.0029.2531.50

14.014.018.022.028.534.540.040.044.547.5

38-140AL38-140AL38-180AL38-220AL40-283AL40-345AL40-400AL40-400AL40-445AL40-475AL

400400440480600640680720720760

100100120140180180200220220240

6.86.89.59.516.017.019.017.019.019.0

38-68ST1438-68ST1438-95ST38-95ST38-160ST40-170ST40-190ST40-170ST40-190ST40-190ST

160160160160200240240240240240

ACSR

Cat.No.

CodeName

ConductorStranding

Nom.OverallCond.Dia. A/F1 Die

L1Nom.

CA A/F2 DieL2

Nom.

DimensionsAluminium Steel

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L1

L2

CAAF1 AF2

*6 Knurl

CA

Conductor type – AACNon Tension Compression Mid Span Joints are manufactured from an Aluminium extrusion.

As these joints are installed at low tension values, one fitting can be used for all cable types of thesame size (OD).

Electronics


Compression Mid Span Joints - Non Tensionfor Hexagonal compression Dies in accordance with AS1154


160180180220240260260260280280300320380

HN603HN604HN606HN608HN611HN612HN615HN616HN618HN620HN621HN623HN624

JupiterLeoLibraMars

MercuryMoon

NeptunePluto

SaturnTaurusTriton

UranusVenus

7/2.257/2.507/3.007/3.757/4.507/4.7519/3.2519/3.7537/3.0019/4.7537/3.7561/3.2561/3.75

6.757.509.0011.2513.5014.2516.2518.7521.0023.7526.2529.2533.75

11.014.014.018.022.022.028.528.534.540.040.044.547.5



DieAACCode Name

Cat. No.

38-110AL38-140AL38-140AL38-180AL38-220AL38-220AL40-283AL40-283AL40-345AL40-400AL40-400AL40-445AL40-475AL

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AF

L

Conductor type - AAAC & AAAC/1120

Conductor type - ACSR

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Compression Mid Span Joints - Non Tensionfor Hexagonal Compression Dies in accordance with AS1154


180180220240260260260280280300320380

HN604HN606HN608HN611HN612HN615HN616HN618HN620HN621HN623HN624

DiamondEmeraldGarnetJade

JasperOpalPearlRubyRutile

SapphireSpinelTopaz

ChlorineFluorineHelium

HydrogenIodine

KryptonNeon

NitrogenOxygen

PhosphorousSeleniumSulphur

7/2.507/3.007/3.757/4.507/4.7519/3.2519/3.7537/3.0019/4.7537/3.7561/3.2561/3.75

7.509.0011.2513.5014.2516.2518.7521.0023.7526.2529.2533.75

14.014.018.022.022.028.528.534.540.040.044.547.5



DieAAACCode Name

AAAC/1120Code Name

Cat. No.

38-140AL38-140AL38-180AL38-220AL38-220AL40-283AL40-285AL40-345AL40-400AL40-400AL40-445AL40-475AL

180180220260260280300320320350

HN604HN606HN608HN521HN634HN618HN532HN631HN623HN635

AlmondApple

BananaCherryGrapeLemonLime

MangoOrangeOlive

6/1/2.506/1/3.006/1/3.75

6/4.75+7/1.6030/7/2.5030/7/3.0030/7/3.5054/7/3.0054/7/3.2554/7/3.50

7.509.0011.2514.3017.5021.0024.5027.0029.2531.50

14.014.018.022.028.534.540.040.044.547.5


Nom. OverallCond. Dia. A/F L Nom.

DieACSRCode Name

Cat. No.

38-140AL38-140AL38-180AL38-220AL40-283AL40-345AL40-400AL40-400AL40-445AL40-475AL

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AF

L

Manufactured to Australian Standard AS 1154 (with palms to AS 2395)Material: High electrical conductivity grade aluminium alloy with terminal palms produced byforging or welding process, enabling required palm types to meet Australian Standard &/orcustomer requirements, irrespective of the size of the barrel section.

Enquiries and orders should specify the following:a. Conductor Code - as per table on page 3-9b. Hole details - number of holes, diameter and spacingc. Bend details - palm angle and orientationd. Preferred standard palm orientations & configurations

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Compression Jumper LugsType HL for AAC, AAAC & ACSR Conductors


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sCentre Palm

Centre Palm

Offset Palm

Offset Palm

30° Palm bent on edge

Compression Terminal Connector

45° Palm bent on flat

300

300

450

600900

6 Knurl CA 6 Knurl CA

A/F00

300

450

600900

00

450

Refer Information Sheet on page 14

Character1) H2) L

The preferred code for use is the AAC over the AAAC or ACSR codes.3) Conductor Code If the lug is required for an ACSR or AAAC conductor and a suitable

AAC design is unavailable, only then use the ACSR or AAAC code.

Electronics


Compression Jumper LugsType HL for AAC, AAAC & ACSR ConductorsNomenclature for lug part numbers


Hexagonal Lug Conductor Code Palm Configuration

Hole Configuration/Palm SizePalm Orientation

H L 6 2 4 S C 1 U

(Only used in conjunction with thebelow “C” or “O” palm configuration)

(Only used in conjunction with thebelow “E” or “F” palm configuration)

(Only centre squashed. Only used inconjunction with the above angled lugs)

(Only used in conjunction with above“S” palm orientation for straight lugs)

1 1 x 14mm hole palm 32±3 wide x 35min long x 6 min thick1U undrilled palm per type 1 above.2 1 x 14mm hole palm 40±3 wide x 45min long x 6min thick2U undrilled palm per type 2 above.3 2 x 14mm hole 50crs palm 40±3 wide x 105min long x 12min thick3U undrilled palm per type 3 above.4 2 x 14mm hole 50crs palm 50±5 wide x 105min long x 12min thick4U undrilled palm per type 4 above.5 4 x 14mm hole 50crs palm 100±5 wide x 105min long x 12min thick5U undrilled palm per type 5 above.6 2 x 14mm hole 50crs palm 46±1 wide x 105min long x 12min thick6U undrilled palm per type 6 above.7 2 x 18mm hole 60crs palm 66±1 wide x 135min long x 20min thick7U undrilled palm per type 7 above.8 4 x 18mm hole 60crs palm 130±5 wide x 135min long x 20min thick8U undrilled palm per type 8 above.9 2 x 18mm hole 60crs palm 56±1 wide x 135min long x 20min thick9U undrilled palm per type 9 above.X Non standard palm or hole configurationXU undrilled palm per type X above.

8) Variations: If variations on the standard compression lugs are required, please contact Tyco.

S “S”traight

3 30°4 45°6 60°9 90°

E “E”dge BentF “F”lat Bent

C Straight “C”entreO Straight “O”ffset

6/7) Hole code:

5) Palm Configuration:

4) Palm Orientation:

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603

604

605

608

611

612

615

525

616

618

620

532

621

535

623

538

624

JupiterAmethyst

BoronLeo

DiamondChlorine

LibraEmeraldFluorine

MarsGarnetHeliumMercury

JadeHydrogen

MoonJasperIodine

NeptuneOpal

Krypton

PlutoPearlNeon

SaturnRuby

NitrogenTaurusRutile

Oxygen

TritonSapphire

Phosphorus

UranusSpinel

Selenium

VenusTopaz

Sulphur

7/2.25

7/2.50

7/3.00

7/3.75

7/4.50

7/4.75

19/3.25

19/3.75

37/3.00

19/4.75

37/3.75

61/3.25

61/3.75

Almond

Apple

Banana

Cherry

Grape

Lemon

Lime

Mango

Orange

Olive

Paw Paw

6/1/2.50

6/1/3.00

6/1/3.75

6/4.75+7/1.60

30/7/2.50

30/7/3.00

30/7/3.50

54/7/3.00

54/7/3.25

54/7/3.50

54/3.75+19/2.25

6.75

7.50

9.00

11.25

13.50

14.30

16.25

17.50

18.75

21.00

23.75

24.50

26.25

27.00

29.30

31.50

33.80

11.0

14.0

14.0

18.0

22.0

22.0

28.5

28.528.530.030.0

34.5

40.0

40.0

40.0

40.0

44.5

47.5

47.5

60

60

70

80

80

80

80

85

90

90

100

100

100

100

110

110

120

2 x M10

2 x M10

2 x M10

2 x M10

2 x M12

2 x M12

2 x M12

2 x M12

2 x M12

2 x M12

2 x M12

2 x M12

4 x M12

4 x M12

4 x M12

4 x M12

4 x M12

38-110AL

38-140AL

38-140AL

38-180AL

38-220AL

38-220AL

38-284AL

38-284AL

38-284AL

40-345AL

40-400AL

40-400AL

40-400AL

40-400AL

40-445AL

40-475AL

40-475AL

Electronics


Compression Jumper LugsType HL for AAC, AAAC & ACSR Conductors


Cond.Code

AAC & AAACConductors

ConductorStranding

ACSRConductors

ConductorStranding

ConductorDia. mm A/F CA Std Bolt

DieCat. No.

Dimensions mm

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All lugs are partly filled with oxide inhibitor and sealed with a plastic plug.

NOTE: Blank palms are also available.

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Aluminium Compression LugOne hole palm


H15114H15119H15124H15129H15134H15138H15142H15147H15153H15159

2535507095120150185240300

10101010101010121212

65

73

80

90

115

22

26

30

36

46

5

8

10

11

12

32

32

32

30

41

10.5

14

15

18

25

38-90AL

38-132AL

38-173AL40-172AL38-220AL40-220AL38-284AL40-283AL

1111111121

Cat. No.

ConductorSizemm2

StudSize A B C F H

Hex DieCat. No.

No.Of

Crimps

Dimensions mm

SL36SL44SL50SL58SL61SL68SL80

6 - 88 - 1010 - 12

12 - 13.513 - 14.514 - 16

16.5 - 19.5

0.60.3750.50.50.50.50.5

81.090.092.1101.6104.8131.5125.4

22.227.027.631.834.934.941.3

7.49.07.97.59.98.49.9

38.138.138.138.138.138.138.1

Cat. No.

ConductorRangeO.D.

ImperialStud

Size ins. A B C D

Dimensions mm

A

B

C

F

H

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Terminal Lugs - Type SL• Extruded aluminium tube • Pre-filled with jointing compound• Individually packed in plastic bags • Designed for compressionby hexagonal or indent type tools • Available also with blank palms• Recommended conductor ACSR or AAC - conventional andsmooth body • Suitable for non tension joints in all industrial,overhead transmission applications.

A

B

C

D

Die cast in high electrical conductivity grade aluminium. Barrel partly filled with oxideinhibitor and sealed with a plastic plug.

Electronics


Aluminium Compression LugTwo hole palm


AHC095M2AHC120M2AHC150M2AHC240M2AHC300M2

95120150240300

1010101010

122122118159159

3232373838

99101111

4343336969

1414151616

3132323232

38-173AL38-173AL38-220AL38-284AL40-283AL

Cat. No.

ConductorSizemm2

StudSize A B C F H J

Hex DieCat. No.

Dimensions mm

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B

F

C

H J

A

The Dulmison 4 core sector lug is for use onstranded and solid sector cables, and compactedround conductors. The lug design offers manyadvantages, especially when working in confinedspaces such as URD turrets, pits or compactswitchgear.

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4 Core Sector Aluminium Compression LugType AHCS


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AHCS1212AHCS1812AHCS240

120185240

353538

323834

485038

93105121

13.514

13.5

38-200AL38-250AL38-284AL

Cat. No.

ConductorSizemm2 A B C D

HoleDia.

Hex DieCat. No.

Dimensions mm

The lug features a unique square shape insidethe barrel to accommodate solid sector shapes,and eliminates the need for pre-rounding ofstranded sectors.

Dulmison 4 core sector lugs allow 90° sectorshaped cable to be inserted in any of the fourpossible orientations. The assembly thenrequires a twist of no more than 45° forproper alignment. With conventional sectorlugs, a twist of up to 180° may be requiredand this is often difficult to achieve in aconfined space.

The lugs are compressed onto the cablesusing standard hexagonal dies ensuring thatthe barrel of the lug and the cable sector areproperly formed together. Comprehensivetests have been performed to ensure thatoptimum electrical contact and mechanicalproperties have been achieved.

Before compression After compression

A

B

C

D

For Aluminium Crimp Lugs, Sleeves & Bi-metal Lugs

Other tools are available please refer Tyco or Utilux catalogue.

For Copper Crimp Lugs & Sleeves

Other tools are available please refer Tyco or Utilux catalogue.

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Hexagonal Compression Dies


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2535507095120150185240300400500630

38-90AL

38-132AL

38-173AL

38-220AL

38-284AL

40-390AL

40-432A

9.00

13.20

17.30

22.00

28.40

39.00

43.20

25

25

22

18

18

50

50

12 Tonne#38A

60 Tonne#40B

Cable Sizemm2

Die Cat.No. A/F W

Hydraulic ToolCat. No.

Crimp Dimensions

162535507095120150185240300400500630

38-63CU38-77CU38-92CU38-104CU38-115CU38-142CU38-165CU38-183CU38-200CU38-231CU38-260CU40-281CU40-310CU40-370CU

6.37.79.310.411.514.216.618.319.923.126

28.13137

17.517.517.517.517.517.514.314.314.39.59.5252525

12 Tonne#38A

60 Tonne#40B

Cable Sizemm2

Die Cat.No. A/F W

Hydraulic ToolCat. No.

Crimp Dimensions

Conductor Stranding

Conductor Diameter

Conductor Code Name

Quantity Required

Please copy this sheet, fill inthe relevant details and forwardto the Tyco Electronics salesoffice in your region.

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Order/Inquiry Information SheetAll to be supplied to AS1154 and AS2395 standard dimensionsunless specified otherwise


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Jumper Terminals (Clearly circle or mark as appropriate)

Palm Style

Palm Type and Angle

No. of Holes

Spacing of Holes: A = B =

Centre (C)

Edge (E)

A

X

Y

Z

A

B

Offset (O)

Flat (F)

(Palm anglefor offset = 0o)

0o

30o

45o

60o

90o

Diameter of Holes (to suit bolt diameter)

Palm Dimensions (if not standard to AS2395): X = Y = Z =

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