oma spa - company profile · 2018-12-27 · 3 about us officine meccaniche aeronautiche –foligno,...
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1www.omafoligno.it
Company ProfileExecutive Summary
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About UsOfficine Meccaniche Aeronautiche – Foligno, ITALY
ProfileOMA is a private Italian Company founded in 1948 and acting in the worldwide aerospace market to supply
high-value solutions for the design, development and production of integrated aerostructures, hydraulic and
electromechanical systems and components as well as maintenance, repair and overhaul services for
commercial and military aircraft and helicopters
MissionOur mission is to offer best in class
high-tech products on the
aerospace market, to satisfy
Customers’ needs through the
continuous improvement of our
integrated competencies achieved
along decades of experience in the
field.
VisionWe are committed to evolve into an
innovative and fully integrated OEM
and Aircraft Systems Design
Responsible able to be a reliable
and competent partner for our
Customers with whom develop a
shared growth strategy
ValuesAt OMA we trust in a set of values
that drive our everyday work:
Divergent thinking
Tradition
Quality
Responsibility
Competence
Success
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About UsOfficine Meccaniche Aeronautiche – Foligno, ITALY
OMA is a privately held Italian aerospace
Company established in 1948
4 sites located in Foligno (Perugia)
1 site located in Cascina (Pisa)
81.000 m2 (872,000 sq ft)37.500 m2 (400,000 sq ft) of covered area
>600 employees
Revenues 2017: 70 M€
More than 1 Million parts produced per year Close to Foligno local airport
100% involved in Aerospace
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Organization chart
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Programs
▪ Leonardo Helicopters AW109-AW139-AW169-AW189
▪ Airbus Helicopters Super Puma - Dauphin - H175 - H160
▪ Airbus A319-A320-A321-A330-A340-A380
▪ Boeing B737-B747-B757-B767-B787
▪ ATR 42 / ATR 72
▪ Gulfstream G150
▪ Falcon 900EX – 2000 - 7X
▪ Learjet LJ 75
▪ Sukhoi Superjet 100
▪ Bombardier Global Express & G7500/8000
▪ Comac C919
▪ Piaggio Aerospace P180
▪ Pilatus PC-24
Civil▪ Leonardo Helicopters AW129 - AW101
▪ Leonardo Aircraft M346 Master
▪ Lockheed Martin F-35 (JSF)
▪ Eurofighter Typhoon
▪ NHI NH90
▪ Panavia Tornado
▪ Leonardo Aircraft C27J
▪ Lockheed Martin C-130J
▪ KAI Surion (Korean Utility Helicopter)
▪ Indonesian Aerospace CN-235
▪ Leonardo Aircraft S-208 & SF-260
▪ Piaggio Aerospace P-1HH & MPA
▪ L39NG
Military
50% 50%Revenues share
2018
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Customers
NACELLES
LANDING SYSTEMS
7
50% 50%Revenues share
2018 Civil Military
Integrated aerostructures
52%2017 Revenues share
38%2017 Revenues share
10%2017 Revenues share
On board systems Product Support Services
Key CompetenciesDesign, Manufacturing and Integrated Logistic Support
Company in numbers
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• Metal Machining
• Sheet Metal
Deta
il P
art
s
• Main Cargo Doors
• Passenger Doors
• Service Doors
Doors
• Components for engine nacelles
• Integrated Thrust Reversers
Nacelle
s
Centre of excellence for titanium machining
Massive involvement on F35 JSF program: more than 700 P/Ns
in production for Leonardo
More than 500 Doors delivered
Involvement in B737 and 747 P2F conversions
Integration with Door Actuation System
Capability to provide “ready to install” kits
Aluminum/Titanium Nacelle Components
Integration with Thrust Reverser Actuation and Latching System
Capability for design and production of “ready to install” kits
Composite Materials Growing Capabilities
Concurrent design and manufacturing of complex assemblies, integrating metallic parts manufactured in house with composite parts
produced by a strategic Sister Company
Integrated Aerostructures
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73,7%
19,6%
6,7%
Technologies
Machined andSheet Metal Parts
Doors
Thrust Reversers& Nacelles Parts
20,4%
48,1%
13,3%
18,3%
Main Programs
ATR
JSF
B737
Others
Integrated Aerostructures
% data refer to 2017 Revenues
Main Customers
52%2017 Revenues share
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• Landing Gears
• Thrust Reversers
• Flight Controls
• Utility Actuators
Actu
ation
• Electro-Hydraulic, Electro-Mechanical &
Mechanical Rotor Brake Systems
• Wheel Brake Hydraulic Control Systems
• Brake-By-Wire Integrated Systems
Bra
kin
g
Syste
ms
• Hydraulic Reservoirs
• Filter Packages
• Hydraulic Accumulators
• Electro-hydraulic Control Modules
• Equipment for Environmental Control
HP
S &
EC
S
Design solutions for adaptive smart closed loop controls and
Fly-By-Wire system architectures
Capacity for high volume programs (e.g. A320 landing gear
actuators)
Integration of complete Thrust Reversers Actuation Systems
Wide experience in design, certification and production of
Braking Systems: Mechanical, Hydraulic and Electro-
mechanical
Development and certification of complete Hydraulic Power
Systems (HPS), integrating hydraulic equipment for power
storage, filtering, distribution and control
Experience on pneumatic valves for Environmental Control
Systems (ECS)
Growing Capabilities
Design and manufacturing of complete Landing Gear, Hydraulic Power Generation/Distribution and Flight Control Systems
Development of Actuation Component and Systems based on Electro-Mechanical design, integrating the Electronic Control Units
Facilities and know-how for in-house complete equipment testing and qualification
On-Board Systems
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Main Customers
30,6%
19,8%
4,1%
9,0%
7,2%
29,2%
Main Programs
A-320ATRG7500/8000SJ100M346Others
% data refer to 2017 Revenues
67,6%
10,6%
21,7%
Technologies
Actuation
HPS & ECS
Braking Systems
38%2017 Revenues share
On-Board Systems
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• U-208 MRO for IT MoD
• Piston & Turboprop
Engines OverhaulAircra
ft &
Engin
es
• ILS Management
• CMM
• Training courses
Custo
me
r
Supp
ort
• Tornado/C130 APUs
• Tornado Gearboxes
• APU/GB Accessories
• OEM Equipment
AP
Us
Gearb
oxe
s
Equip
me
nt
Complete overhaul of the Italian MoD U-208A fleet
Repair station for Lycoming piston engines
Repair station of APUs and Gear Boxes under Honeywell and
Rolls Royce license
Repair station for OEM equipment and for accessories of
overhauled equipment
Test benches and test equipment to support maintenance and
repair activities
Repair and Overhaul
Technical Publications
Training Courses
Field Support
Integrated Logistic Support Service
Growing Capabilities
Increase the footprint of MRO on new platforms, i.e. aircraft/helicopters, engines and complex equipment, including APUs, Engine
Gearboxes and H/C rotor gearboxes
Product Support Services
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28,9%
42,1%
29,0%
Technologies
Aircraft & EnginesMRO
Customer Support
APUs, Gearboxes,Equipment MRO
% data refer to 2017 Revenues
21,0%
7,9%
22,7%
5,2%
43,2%
Main Programs
S208
SF260
Tornado
C130J
Various
Main Customers
10%2017 Revenues share
Product Support Services
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The Engineering department, consisting of 35 engineers, has full design, development, integration,
certification and Safety Critical SW V&V capabilities on on-board systems and aero-structures
The Manufacturing Engineering department, consisting of 20 engineers, has full capabilities in tooling
design, NC programming, planning, definition of materials, technologies and processes
Qualification Process capabilities
for equipment and systems
Dedicated environmental and
pressure Test Facilities
Qualification & Testing
3D modelling and kinematics
analysis
Development of Control
Systems for On-board
Equipment
Integration of On-board Systems
Development of Autopilot
systems and fly-by-wire
System Engineering
Design of metal and composites
structural components
Electronic Control Units for On-
board Systems
SW development for Real-Time
applications per RTCA DO-178C
Electronic Boards and Firmware
design
Simulation SW for operational
validation
Mechanics / Electronics
Design
Structural FEM analysis: static,
dynamic, fatigue and damage
tolerance
Aeroservoelastic FEM analysis
and design techniques
Reliability, Flight Safety,
Maintainability
Multi-body Thermal & Fluido-
dynamics
Virtual Verification
Engineering activities are supported by state of the art PLM and CATIA V5, part of Dassault
Systèmes 3DEXPERIENCE®
Engineering
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Research & Development is the key to develop innovative solutions taking into account custumers’ needs,
internal challenges, new technologies and processes. OMA goal is to produce innovative high quality products
and to make manufacturing processes more efficient and environmentally sustainable
R&D comes closer to Market through Partnership and Collaboration with strategic Customers and synergic
technology exchange with new innovative Companies, Universities and International Research Centers
• Composite Material
• Additive Manufacturing
Aerostructures and
Integrated Systems
• Electromechanical Rotor
Brakes
• Electromechanical Wheel
Brakes
Brakes
• Electromechanical Actuators
• Piezo Electric Actuators
Actuation Systems
• Flight Control Systems
• Prognostic and Health
Monitoring
Avionics
✓ Participation to Regional, National and European R&D co-funded initiatives
✓ Investment in Advanced Systems Design, Production, Configuration management and Total Quality Management supported by
the integration of Dassault Systèmes 3DEXPERIENCE®
✓ Investment in improving manufacturing processes (Industry 4.0, REACH, Continuous Improvement)
Aerostructures and
Integrated SystemsBrakes Actuation Systems
Overall OMA investment in R&D is growing: around 7% of revenues in 2018
R&D
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OMA has been certified by relevant National and International
Standard Organisation Approvals as follows:
Growing Capabilities
Starting the process for obtaining the certification for on-board SW and HW (DO-178C and DO-254) and for
military certifications - AER(EP).P-2 and AER(EP).P-7 for on-board systems and aero-navigation.
Certifications
Quality Management Systems
UNI EN ISO 9001:2015
EN 9100:2018
Design, Development and Production
AER-Q-2110
EASA Part 21/G (POA)
Health and Safety Management System
BS OHSAS 18001:2007
Maintenance, Repair and Overhaul
AER(EP).P-145
EASA Part 145 (MOA)
FAA - 14 CFR Part 145
TCCA CAR 573
Special Processes (NADCAP)
Chemical Processing
Heat Treating
Welding
Non Destructive Testing
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OMA GrowthNew Buildings
New area in the main site for a total of 6.300 m2 (67,800 sq ft)
and two new buildings for a covered surface of 5.600 m2 (60,200 sq ft)
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OMA GrowthMachine Investment Plan
An investment plan for more than 20 new
machines to be purchased and installed
along the period 2013 – 2019 is in progress,
to have supplementary manufacturing
capacity
14 of them are 4 and 5 axis NC Milling
Machines for parts up to 1,5 meters size.
They will be supported by three Flexible
Manufacturing Systems (FMS) with a total
capacity of 210 pallets
Machine Investment is supported by PLM Implementation
Project and acquisition of DS Enovia 3D Experience,
including in 2018:
• Catia: 30 licences (PTC Creo totally dismissed)
• ENOVIA 3D Experience: 158 licences
• MES for NC machine optimized scheduling in
accordance with ERP/CRP
• DS Supporting Services
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3D Design examples – ENOVIA integrationExpected benefits
Benefits:
• Paperless Design cycle and workflow
• Visual supports for Assembly
• Design to Production flow efficiency
• Human errors reduction (E-BOM and M-BOM)
Result in resource optimized allocation and shorter time-
to-market overall cycle
• Expected 15% saving in Direct Design Costs
by 2019
• Expected 10% saving on Overall Industrial
costs due to industrial efficiency - direct and
indirect costs (design, planning, capacity
balance and product/project monitoring)
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