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CELL BLOCKS`MODULAR
OLDCASTLE PRECAST
FOUNDATIONS
CELLBLOCKS/ PRODUCT OVERVIEWAPPLICATIONS/ USES OF CELLBLOCKSINTERLOCKING/ STRENGTH IN NUMBERSNON-PENETRATING/ ALL ABOVE GROUND RAPID DEPLOYMENT/ DELIVERY-INSTALL-1 DAY
CELLBLOCKS/ PRODUCT OVERVIEWAPPLICATIONS/ USES OF CELLBLOCKSINTERLOCKING/ STRENGTH IN NUMBERSNON-PENETRATING/ ALL ABOVE GROUNDRAPID DEPLOYMENT/ DELIVERY-INSTALL-1 DAY
1Product Overview
ENGINEERED FOUNDATION SYSTEM Background– CellBlocks were developed specifically for the telecommunications industry for the purpose of providing a structurally engineered foundation for monopoles, lattice towers, shelters, and equipment, that could be delivered and installed in a single day.
THE BLOCKWhat it is–CellBlocks are modular precast concrete blocks designed and engineered to be assembled in a wide variety of configurations to create a structurally engineered foundation.
Key Features–Each modular block features interlocking keys cast into their vertical faces as well as post tensioning rods.
Interlocking Keys
Post Tensioning Rods
Modular Size
1Product Overview
THE BLOCKManufacturing–Engineered Precast CellBlocks Foundation Systems are manufactured in an environmentally controlled production facility under strict Production guidelines.
Quality Control–This ensures correct and consistent Engineering, Mix, Temperature, Concrete Strength, Cure Time, and QC Procedures.
1Product Overview
QC ProgramEngineeringMix Design RatioSmall Aggregate
Portland Cement
Water
Sand
Large Aggregate
THE ASSEMBLYScalable Foundation System–the patented interlocking keys and post tensioning rods allow multiple blocks to be assembled and connected together to create a single larger foundation that is structurally engineered to support the intended equipment.
Configurable Modular Blocks
1Product Overview
CELLBLOCKS/ PRODUCT OVERVIEWAPPLICATIONS/ USES OF CELLBLOCKSINTERLOCKING/ STRENGTH IN NUMBERSNON-PENETRATING/ ALL ABOVE GROUNDRAPID DEPLOYMENT/ DELIVERY-INSTALL-1 DAY
ONE BLOCK-MANY USESVersatility of CellBlocks–The modular blocks can be engineered for a wide range of end use applications.
CellBlocks were designed to allow for rapid deployment to remote, hard to access locations and jobsites to meet a variety of customer use requirements including foundations for:
2Applications
ONE BLOCK-MANY USES2Applications
• Communications Buildings/Shelters• Monopole Towers
• Lattice Towers/Structures• Equipment/Transformers
Versatility of CellBlocks–The modular blocks can be engineered for a wide range of end use applications.
CellBlocks were designed to allow for rapid deployment to remote, hard to access locations and jobsites to meet a variety of customer use requirements including foundations for:
ONE BLOCK-MANY USES2Applications
• Communications Buildings/Shelters• Monopole Towers
• Lattice Towers/Structures• Equipment/Transformers
Versatility of CellBlocks–The modular blocks can be engineered for a wide range of end use applications.
CellBlocks were designed to allow for rapid deployment to remote, hard to access locations and jobsites to meet a variety of customer use requirements including foundations for:
ONE BLOCK-MANY USES2Applications
• Communications Buildings/Shelters• Monopole Towers
• Lattice Towers/Structures• Equipment/Transformers
Versatility of CellBlocks–The modular blocks can be engineered for a wide range of end use applications.
CellBlocks were designed to allow for rapid deployment to remote, hard to access locations and jobsites to meet a variety of customer use requirements including foundations for:
SELF SUPPORTING TOWERSelf Supporting Tower/Building Layout–This illustrates the layout of a larger tower and a shelter on a common foundation.
2Applications
ONE BLOCK-MANY USES2Applications
• Communications Buildings/Shelters• Monopole Towers
• Lattice Towers/Structures• Equipment/Transformers
Versatility of CellBlocks–The modular blocks can be engineered for a wide range of end use applications.
CellBlocks were designed to allow for rapid deployment to remote, hard to access locations and jobsites to meet a variety of customer use requirements including foundations for:
CELLBLOCKS/ PRODUCT OVERVIEWAPPLICATIONS/ USES OF CELLBLOCKSINTERLOCKING/ STRENGTH IN NUMBERSNON-PENETRATING/ ALL ABOVE GROUNDRAPID DEPLOYMENT/ DELIVERY-INSTALL-1 DAY
CONNECTING THE BLOCKSPrecision Interlocking Keys–Each block has precision interlocking keys cast in to the vertical side faces. The interlocking keys are male/female and are designed to prevent any movement in any direction once the blocks are connected.
3Interlocking Keys
CONNECTING THE BLOCKSPost-Tensioning–Each block has cast-in conduit that allows for post-tensioning rods to be inserted horizontally in both directions.
The post-tensioning process, combined with the interlocking keys, connects all of the blocks together creating a single engineered foundation.
3Interlocking Blocks
EXECUTE POST-TENSIONING3Interlocking Blocks
CONNECTING THE TOWERPole Block–In Tower or Monopole applications a designated “Pole Block” is pre-engineered for use in the foundation system.
Anchor bolts are cast-in to the Pole Block to allow for connection of the tower or monopole.
NOTE: The position of the anchor bolts is specific to the type of tower or monopole used in the application.
3Interlocking the Tower
CELLBLOCKS/ PRODUCT OVERVIEWAPPLICATIONS/ USES OF CELLBLOCKSINTERLOCKING/ STRENGTH IN NUMBERSNON-PENTRATING/ ALL ABOVE GROUNDRAPID DEPLOYMENT/ DELIVERY-INSTALL-1 DAY
ALL ABOVE GROUNDBlocks Do Not Penetrate Soil–CellBlocks Foundation Systems are designed and engineered to be self supporting foundations that perform without requiring soil/ground penetration.
4Non Penetrating
Non-Penetrating Foundation
• Archeological Sites• Superfund Sites• Sensitive Environment Sites• Protected Areas• Minimal Disturbance Sites• Landfills-Decommissioned• Brownfield Sites• Remote Locations• Rocky/Hard to Penetrate Soil• Paved/Finished Lots
IDEAL FOR USE ON:
ALL ABOVE GROUNDUniform Soil Pressure Distribution–Allows a completed foundation system to be positioned directly on top of existing finished surfaces such as paved building or parking lots.
4Non Penetrating
Uniform Soil Pressure Distribution
• Archeological Sites• Superfund Sites• Sensitive Environment Sites• Protected Areas• Minimal Disturbance Sites• Landfills-Decommissioned• Brownfield Sites• Remote Locations• Rocky/Hard to Penetrate Soil• Paved/Finished Lots
IDEAL FOR USE ON:
CELLBLOCKS/ PRODUCT OVERVIEWAPPLICATIONS/ USES OF CELLBLOCKSINTERLOCKING/ STRENGTH IN NUMBERSNON-PENETRATING/ ALL ABOVE GROUNDRAPID DEPLOYMENT/ DELIVERY-INSTALL-1 DAY
RAPID DEPLOYMENTDelivery & Installation–In most cases the CellBlocks can be delivered directly to the jobsite the morning of the installation.
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5Delivery & Install
RAPID DEPLOYMENTDelivery & Installation–In most cases the CellBlocks can be delivered directly to the jobsite the morning of the installation.
1. The blocks are offloaded and then positioned in the foundation system.
5Delivery & Install
RAPID DEPLOYMENTDelivery & Installation–In most cases the CellBlocks can be delivered directly to the jobsite the morning of the installation.
1. The blocks are offloaded and then positioned in the foundation system. 2. Post tensioning rods are then threaded through the conduit runs in each direction.
5Delivery & Install
RAPID DEPLOYMENTDelivery & Installation–In most cases the CellBlocks can be delivered directly to the jobsite the morning of the installation.
1. The blocks are offloaded and then positioned in the foundation system.2. Post tensioning rods are then threaded through the conduit runs in each direction.3. Hydraulic post tensioning of the blocks is completed.
5Delivery & Install
RAPID DEPLOYMENTEquipment Install–Any related equipment including monopole, tower, shelter, generators, or transformers can be installed on the completed precast concrete foundation the same day.
5Delivery & Install
ONE DAY
Delivery
Completionin
