ojsc "belenergoemnaladka" presentation

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Open Joint Stock Company Open Joint Stock Company « « BELENERGOREMNALADKA BELENERGOREMNALADKA » » We provide reliable operation of power equipment

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Page 1: Ojsc "Belenergoemnaladka" presentation

Open Joint Stock Company Open Joint Stock Company ««BELENERGOREMNALADKABELENERGOREMNALADKA»»

We provide reliable operation of power equipment

Page 2: Ojsc "Belenergoemnaladka" presentation

18, Akademicheskaya Str., 220012 Minsk, Republic of BelarusPhone: +375 17 293 53 59, fax: +375 17 290 95 30www.bern.by, e-mail: [email protected]

Chief Engineer – Yuri Vikentievich Gaidak

General Director – Sergey Vladimirovich Kramarenko

Contacts:

Page 3: Ojsc "Belenergoemnaladka" presentation

Open Joint Stock Company «Belenergoremnaladka» was established in 1957 as a specialized service enterprise in Belarus operating in the sphere of power engineering equipment repair.

First overhaul repair was fulfilled in the year 1957 (VPT-25 turbine, Minsk Thermal Power Plant No.3).

OJSC «Belenergoremnaladka» has combined type of ownership in which 67.7% of shares belong to private persons and 32.3% are state-owned. OJSC «Belenergoremnaladka» is a member of «Belenergo» state production association operating within Belarus Ministry of Energy. Company central office, engineering center and mechanical workshops are located in Minsk city. Our company incorporates 13 affiliates located in different regions of Belarus. Company manpower comprises 1600 persons. Company workshops and laboratories area reaches 50000 square meters.

Company activities:- all types of repair works, adjustment works, power equipment installation works;- installation, repair, and modernization of all types of turbines and turbines auxiliary equipment; - modernization and reconstruction of boiler units;- installation and repair of gas supply equipment, load lofting facilities, air compressing stations, generators, transformers, breakers and other equipment installed at power plants, substations, district heating networks and industrial enterprises;-commissioning and adjustment works on thermo-mechanical and electrical equipment installed at power plants, substations, district heating networks.

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ООJSCJSC « «BelenergoremnaladkaBelenergoremnaladka» » affiliates and workshopsaffiliates and workshops

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Our Company is certified according to the Quality Management System that satisfies to the requirements of ISO 9001:2008 and OHSAS 18001:2007 Standards covering design, civil and erection, repair and adjustment works, fabrication of equipment and spare parts for power engineering facilities and other branches of industry.

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OJSC «Belenergoremnaladka» assures high quality of production works based on the requirements of international Standards. Our Company has all required Licenses and Certificates valid in Belarus, Russian Federation and European Union.

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including development of technical and process documentation, fabrication of spare parts, installation, repair and commissioning works.

During the years 2006 to 2016 the following works were carried out:- overhaul repair of ПТ-60-130 turbine unit №2 Bobruisk Thermal Power Plant No.2;- repair of П6 & Р6 turbine units in sulphuric acid production facility JSC «Gomel chemical Plant»;- overhaul repair of turbine-generator unit ТМ2-35-3 №4 Orsha Thermal Power Plant;- modernization of turbines К-300-240-6МР LMZ №1,2,3,4 Lukoml GRES;- modernization of turbine ПТ-60-130 LMZ, Grodno Thermal Power Plant No.1;- modernization of turbine ПТ-60-130 LMZ №1, Mozyr Thermal Power Plant;- modernization of turbine Т45/50-90 LMZ, Svetlogorsk Thermal Power Plant.

MODERNIZATION AND SERVICE MAINTENANCE OF STEAM AND GAS TURBINESMODERNIZATION AND SERVICE MAINTENANCE OF STEAM AND GAS TURBINES OJSC «Belenergoremnaladka» is capable to furnish complete set of services in modernization, repair and reconstruction of steam turbines and auxiliary equipment

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OJSC «Belenergoremnaladka» has been assigned by Belarus Energy Ministry and State Industrial Association «Belenergo» to carry out service maintenance to gas turbines operated within National Power Grid. In order to improve gas turbine service maintenance capabilities our company is developing cooperation with specialists of power stations employing gas turbine technologies. In the year 2015, during the first «A» inspection of GTU-121 MW at Grodno Thermal Power Plant No.2, work was done to inspect the combustion chamber of the gas turbine PG9171E.

In the year 2014 our company in cooperation with «Alstom» experts fulfilled a complex of works on 1st «C» inspection to gas turbine GT-26B at «Thermal Power P-26» owned by Open Joint Stock Company «Mosenergo».

In the year 2013 our company performed as a General Contractor at Minsk Thermal Power Plant No.3 during 1st «C» inspection of gas turbine GT-13E2. To timely accomplish the said works we carried out all necessary preliminaries, prepared tools, expendable materials, signed all necessary subcontracts. Works had been completed on due date.

Page 9: Ojsc "Belenergoemnaladka" presentation

During 2010 – 2012 we carried out «A» and «B» inspections to gas turbine GT-13E2 at Minsk Thermal Power Plant No.3. Works were carried out under technical guidance of «Alstom» experts. Works carried out during 2010 - 2014:

Entry into an agreement and preliminaries on combustion chamber inspection at gas turbine MS9001E GE scheduled for February 2015 at Grodno Thermal Power Plant No.2.

CCPU (Combined Cycle Power Unit ) 230 MW, Minsk Power Plant No.3. Complete range of commissioning and performance adjustment works duly performed.

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Two 32.5 MW CCPUs at Minsk Power Plant No.2 (General Contractor). Commissioning and complex testing of the Power Units.

Commissioning and reconstruction works of one Power Unit at Bereza Power Plant (General Contractor), Belarus.

CCPU 420 MW, Power Plant No.26, Moscow: commissioning of thermomechanical equipment with operation documentation submission.

CCPU 599.6 MW, Minsk Power Plant No.5: engineering services in the course of Power Unit commission period.

Elaboration of architectural project for the reconstruction of steam turbine ПТ-135/165-130/15, Novopolotsk Power Plant (Belarus).

Commissioning works on thermo-mechanical equipment installed at Power Unit 3.1 based on 400 MW D12 General Electric combined-cycle double-shaft power unit (CJSC «Nizhnevartovsk GRES»).

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Intersystem laboratory of metals and weld quality monitoring is accredited by:

State Standard of the Republic of Belarus for independence and technical competence in compliance with STB ISO/IEC 17025 to carry out non-destructive examination, mechanical tests, metallographic examination of base metal and weld joints.

OJSC «Scientific-and-technical Center «Industrial Safety» within unified system of conformity assessment in the sphere of industrial and ecological safety in energy and construction industry as a Test Laboratory to carry out non-destructive tests and other types of tests in compliance with requirements of ISO/IEC 17025 and SAR -15-2009.

OJSC «Russian expert company for increased risk facilities» within unified system of conformity assessment in the sphere of industrial and ecological safety in energy and construction industry for conformity with requirements of RF non-destructive examinations System.

Our laboratory is capable to carry out following works:• mechanical testing of base metal and weld joints in condition of

lowered, room and excessive temperatures;• metallographic examination of base metal and weld joints;• intercrystalline corrosion test;

RESEARCH AND METAL QUALITY CONTROL WORKSRESEARCH AND METAL QUALITY CONTROL WORKS

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• determination of steel micro-damages; determination of metals heat resistance and observation of its change;

• evaluation of metals and alloys critical brittle point;• visual, ultrasonic, magnetic particle, capillary, eddy-current, X-

Ray examination, testing of base metal and weld joints hardness;• ultrasonic examination of wall thickness;• spectral and chemical metal analysis;• restoration (supplementing) of steel products certificates data;• detection of pipelines, boilers, etc. damage reasons;• determination of individual and residual service life of steam

turbines, pipelines sections, boilers; • elaboration of technical diagnostics Programs and their approval

in compliance with existing regulations;• technical diagnostics of technical devices and equipment units

under the supervision of Belarus State Industrial Supervision Department (gas pipelines and boilers of all types; all kinds of pressure vessels; steam and hot water pipelines of all categories; steel vessels designed to store oil, oil products, explosive, toxic and high-toxic products; thermal and hydro power plants equipment;

• analysis of technical diagnostics tests results and determination of equipment capabilities, parameters and specified service life and presentation of expert’s conclusion.

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Our company has been accredited by Belarus State Standard for technical competence in compliance with requirements of STB ISO/IEC 17025-2007 to carry out power equipment base metal and weld joints X-ray examination. OJSC «Belenergoremnaladka» has been assigned by State Supervision Authority of Belarus Ministry for Emergency Situations to build-up commissions qualifying welders (welding works at hazardous industrial objects) and thermal treatment specialists operating mobile thermal treatment facilities.Our Company in cooperation with world-known notified centers like DVS ZERT (Germany), TUV NORD (Germany) is qualifying welders for compliance with European Standard EN 287 and Pressure Equipment Directive 97/23/EC.

We are performing following weld works:

• manual arc welding by covered electrodes (ММА);• mechanized welding in carbon dioxide gas (and CO2 mixtures) by solid section wire (МIG, МАG);• manual argon-arc welding by nonconsumable electrode (ТIG).

ORGANIZATION OF WELDING WORKSORGANIZATION OF WELDING WORKS

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TRAINING AND CERTIFICATION OF ELECTRICAL WELDERS ANDTRAINING AND CERTIFICATION OF ELECTRICAL WELDERS AND

Our Company has a base to give refreshing training and provide qualification upgrade in «Manual electric welder» profession, to certify welders in compliance with requirements of European Standard EN 287. OJSC «Belenergoremnaladka» gives the following training base:

-theoretical training is carried out with employment of advanced visualization techniques (digital video), besides, the trainees are provided with training hand-outs and lectures; - practical training is carried out with the use of advanced welding equipment including inverter type having synergy programs.

In 2014 OJSC «Belenergoremnaladka» Training Center was awarded a Certificate verifying fulfillment of DVS-1102 Directive which is to confirm that «Belenergoremnaladka» had successfully prepared and equipped its training facility in compliance with DVS-1102 and has been maintaining the Center in duly operable condition to prepare and train welders.

THERMAL TREATMENT OPERATORSTHERMAL TREATMENT OPERATORS

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REPAIR OF ELECTRICAL EQUIPMENTREPAIR OF ELECTRICAL EQUIPMENT Complex repair of electrical equipment: electric motors, transformers, reactors, generators etc., including mechanical

repair

Page 16: Ojsc "Belenergoemnaladka" presentation

Installation of ТВВ-320-2 generator stator winding. Lukoml Power Plant, Belarus

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FABRICATION OF BOILERS AND TURBINES SPARESFABRICATION OF BOILERS AND TURBINES SPARES

• Fabrication of boiler heat surfaces, of construction, erection, spatial and technological steel structures of different complexity, of standard and non-standard components

• Metal cutting of any complexity (wall thickness 2 to 200 mm) by mechanical, plasma and gas-plasma techniques

• High-quality pipe bending (25 to 273 mm diameter) with the use of cold bending and high-frequency current techniques

• Thermal treatment of metal parts and all available methods of destructive and non-destructive tests

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Repair of К-300-240 LMZ turbine coupling, Lukoml GRES

Milling of turbine support foundation frame Cover of К 160-130 turbine internal HPC, Bereza GRES

Diaphragm of ПТ-250 MW turbine, Minsk Thermal Power Plant -4

Page 19: Ojsc "Belenergoemnaladka" presentation

Works performed in 2015-2016:Cyprus. Dekhelia Power Plant. Engineering design, fabrication and delivery of three boiler steam air heaters.Iran. «Ramin» Power Plant. Technical assistance rendered to Iranian company Khuzestan power plant installation and maintenance Company during repair of cylinders of К-300-240 turbine LMZ №2.Republic of Croatia. «Sisak-S» TEC. Commissioning works. Steam turbine incorporated in combined cycle power plant (CCPP) №3. Electric power capacity 230 МW, heat power capacity 50 МW.

Works performed in 2011-2014:Iran, Ramin TPP. Technical assistance to «Khuzestan power plant installation & maintenance» Company rendered in the course of repair of cylinders of turbine К-300-240 № 6.Lithuania, Kaunas TPP. Metallographic examinations of steam pipelines and generator retaining rings.Lithuania, Kaunas Power Plant. Manufacturing of convective packages connecting pipes for БКЗ 420-140-НГМ-4 boiler unit.Lithuania, JSC «Vilniaus Energy» Power Plant No.2. Development of design entitled «Installation of pressure reducing and desuperheating plant (PRDP) 39/11 №5» and «Installation of 39/1,5 №3».Lithuania, Mazeikiai oil refinery, AB «Orlen Lietuva». Repair of equipment and pipe elements.Toppila-2 Power Plant, Finland. Repair and modernization of Т-140-145 turbine, LMZ.

Works performed in 2004-2010: Toppila Power Plant, Finland. Repair of ZAMESH 11P68-0-6, Т-140 turbines, LMZ. Kaunas Power Plant, Lithuania. Overhaul repair of Т-110/120-130 turbine. Agios Dimitrios Power Plant, Greece. Modernization and overhaul repair of К-300-170 turbine, LMZ.

MOST SIGNIFICANT WORKS IN EUROPEAN UNION AND OTHER FOREIGN COUNTRIESMOST SIGNIFICANT WORKS IN EUROPEAN UNION AND OTHER FOREIGN COUNTRIES

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Works performed in 2016:JSC «Severstal» Cherepovets. Repair of steam flow part of turbine unit ПТ-80-130/13 №2; Electric-air-thermal power plant №2.

Works performed in 2015:TEC-23. Affiliate of «Mosenergo» JSC – overhaul repair of turbine-generator unit Т-250-240 №7.

Works performed in 2014:OJSC «Mosenergo», «TPP-26» affiliate, Moscow, Russia. Execution of 1st C-inspection, GT-26B, «Alstom». Works performed under technical supervision of «Alstom» experts.

Cherepetskya GRES named after D. Zhimerin. Overhaul repair turbines К-140-160 №2, К-300-240 №5, №6.Cherepovets steel mill, OJSC «Severstal». Emergency repair of turbine К-30-90 with reblading.OJSC «Mosenergo», «TPP-22» affiliate, Moscow. Overhaul repair of turbineТ-250-240 №9.

Works performed in 2013:

Branch of JSC «ILIM Group». Complex of construction and erection works on CPK-1750 recovery boiler №12 reconstruction.

Cherepovets steel mill, OJSC «Severstal». Overhaul repair of boilers ТП-21 №4, БКЗ-210 №7 PVS TEC; оverhaul repair of turbine ПТ-80/100-130/13 №1 TEC-EVS-2.Cherepetskaya GRES named after D. Zhimerin. Repair of turbines К-140-160 №3, К-300-240 №5, №6.Berezovskaya GRES. JSC «E.ON Russia». Reconstruction of water economizers №4, 5, reconstruction of boiler №3 convective shaft.

MOST SIGNIFICANT WORKS IN RUSSIAN FEDERATIONMOST SIGNIFICANT WORKS IN RUSSIAN FEDERATION

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Works performed in 2012:JSC «Severstal», Cherepovets. Overhaul repair of turbines ТП-170 №5 TEC-PVS, ТП–170 №3 TEC-PVS, ТПГЕ-431 boiler No. 2 TEC-EVS-2, turbine ТП-170 №1 TEC-PVS; overhaul repair of turbine ПТ-80 №2 TEC-EVS-2; repair of gas turbine ГУБТ-25.Pechora district power plant (GRES), JSC «INTER RAO-power plant» branch. Repair of two turbine generators ТГВ-200М, power units №3, №5, overhaul repair of three transformers АОДЦТН-167000/500/220 of A,B,C and ТДНС transformer 16000/20kV.«Yugenergotreid» CO Ltd, Verhnebakansk cement plant TPP, Krasnodar Krai. Installation and commissioning of electric equipment with delivery and installation of power supplying and control cabinets.Pechora GRES. Overhaul repair of autotransformers АОДЦТН-167000/500/220 type A,B,C. First ever repair work for this type of transformer.

Works performed in 2011:JSC «Severstal», Cherepovets. Overhaul repair of БКЗ-210-140 boiler; overhaul repair of ТПГЕ 431 boiler.Pechora Power Plant (Komi Republic). Repair of ТГВ-200М turbogenerators (two power Units). OJSC «Mosenergo», «TPP-22» affiliate, Moscow. Commissioning works on thermomechanical equipment in the course of erection of CCPU 420 MW.

MOST SIGNIFICANT WORKS IN RUSSIAN FEDERATIONMOST SIGNIFICANT WORKS IN RUSSIAN FEDERATION

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Works performed in 2006-2010:

ILIM Group Power Plant. Repair of recovery boiler СРКА-1750 with replacement of steam superheater and reconstruction of drum.

Schekin Power Plant, Sovetsk, Tula Region. Overhaul repair of steam flow part of К-200-130 turbine, LMZ.

Bratsk Pulp and paper Plant. Replacement of water economizer (420 tones) and overhaul repair of recovery boiler СРКА-1750, Power Plant No. 3.

«Argun chemical Plant», Krasnokamensk. Overhaul repair of ПТ-60-130 turbo set.

Works performed in 2003-2005:

JSC «Tulachermet». Overhaul repair of ПК-14-2 boiler, mid-time repair of turbine ПТ-60-90. Erection of turbocompressor ТКА-3000/12, replacement of steam super heater of boiler ТП-170.

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OUR REFERENCESOUR REFERENCESGE Energy - General Electric Company

Re: activities carried out by «Belenergoremnaladka» experts in the course of construction of Power Unit № 3.1, combined cycle power unit (CCPU) - 400, Nizhnevartovsk GRES.

Years under reference: 2013-2014. Works carried out: construction of CCPU-400 №3.1, Nizhnevartovsk GRES. Basic and auxiliary equipment supplied by «General Electric Соmpanу», USA.

OJSC «Belenergoremnaladka» represented by equipment adjustment experts: V.I. Mikhailin, I.V. Mikhailin, Ye.F. Strazhnikova and Yu.R. Safiullina has been executing commissioning works on main thermo-mechanical equipment of steam turbine К-143, 382-10,7, model D12 «General Electric Соmpanу», USA and auxiliary thermo-mechanical equipment of Power Unit №3.1 which was successfully put in commissioning in February 2014.

Considerable contribution was made by OJSC «Belenergoremnaladka» experts who performed their obligations in shortest possible terms, with high quality standards and enabled high rates of civil and erection works, successful completion of tests and prompt commissioning of power equipment.

«Belenergoremnaladka» experts approved themselves to be high-quality and professional specialists in main and auxiliary power equipment adjustment capable to promptly and acutely settle the objectives to be achieved. It is necessary to underline that during adjustment of «General Electric» equipment experts the said specialists showed the proper spirit while working with steam turbine equipment controlled by «Маrk VI» system. Sophisticated understanding of operation and control process involving «Маrk VI», logic and structural schemes enabled the said experts to promptly solve any problem encountered in the course of start-ups.

We are hereby expressing gratitude to OJSC «Belenergoremnaladka» experts for co-operation and highly-qualified workmanship demonstrated in the course of advanced «General Electric» equipment adjustment and looking forward to working with OJSC «Belenergoremnaladka».

Engineering supervisor «General Electric Соmpanу» USA M. Bobowski

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LLC «Alstom – Russia»

Re: successful completion of 1st «C» inspection on Combined Cycle Power Unit (CCPU)-420, Thermal Power Plant No. 26, «Mosenergo» OJSC. It is a great privilege for me to thank one and all specialists of OJSC «Belenergoremnaladka» on behalf of our company for mutually advantageous cooperation and respectful partnership relations expressed in the course of repair works at CCPU- 420 № 8 , TPP-26 «Mosenergo» OJSC.We are aware of the fact that successful completion of «C» inspection, first for LLC «Alstom-Russia» on GT-26 turbine, has been reached in no small part due to works contracted by Alstom-Russia in close cooperation with your company.It is necessary to underline that your company had been selected by OJSC «Mosenergo» as a partner for gas turbine repair purpose for a reason. The point is that working at the site of CCPU -230 (Minsk TPP-3) in the year 2010 our companies had successfully passed GT13E2 turbine + 50WY21Z-095 electrical generator overall scheduled maintenance cycle – beginning from «А» inspection to «С» inspection of combined cycle power unit. During all recent years you have been permanently pursuing your primary strategy - client-centered approach. Long-standing partnership relations between our companies allowed to deservedly evaluate your company reliability and your professional skills. This positive, unique experience or repair works execution well-known among CIS companies operating in this sphere, practical experience in handling gas turbine technologies enabled us to recommend «Belenergoremnaladka» as a Contractor, to our Customer, JSC «Mosenergo», to carry out repair on more advanced equipment, namely GT-26. And we would like to specially mention the fact that foregoing recommendation was verified many times in the course of Contract implementation.We are well satisfied with competent and qualified personnel of your company, guaranteed implementation of all commitments taken, exclusive quality of works carried out, competent and smart organization of entire production process and individual approach to settling of all issues by your managers at the site.We wish you continued success in your future endeavours, economic and financial wellbeing!

Regards.Managing Director, Power equipment service maintenance,LLC «Alstom –Russia and CIS» V. Borodan

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«Teploenergoremont-Moskva» LLCExecution of works.According to agreement between OJSC «Belenergoremnaladka» and «Teploenergoremont-Moskva» LLC «Belenergoremnaladka» was in charge of «C-1» inspection technical support, gas turbine GT-26B, «Alstom», Switzerland, Power Unit №8, CCPU-420, TPP-26 – OJSC «Mosenergo» affiliate.Period of Works: 05.03.2014 to 22.04.2014. Being the Customer of the said works we would like to make a point of high qualification and technical merits shown by specialists and managers of «Belenergoremnaladka». Organization and support of all works was in full compliance with requirements presented by «Alstom» company and the Customer. All this allowed to carry out inspection on high technical level and in protect time.We are hereby expressing gratitude to OJSC «Belenergoremnaladka» experts for proper organization and high-quality of works. We are looking forward to fruitful cooperation between our companies.

General Director V.S. Altshuler

OJSC «Mosenergo», «TPP-26» affiliate, Moscow, Russia. Execution of works.Period of works: 06.03.2014 to 26.04.2014. The group of «Belenergoremnaladka» experts headed by V.G. Rakevich performed a complex of «C» inspection works on CCPU-420 No.8 (GT-26B) OJSC «Mosenergo», «TPP-26» affiliate, Moscow. To promptly reach the goals of repair works it was decided to organize close co-operation between TPP-26 services, «Alstom» LLC and Alstom Power - Switzerland. Works have been carried out on high professional level and in full compliance with technical requirements, HSE regulations and with proper quality.Repair personnel and foremen displayed high level of production discipline and responsibility. During the works period there were no claims to «Belenergoremnaladka» experts from TPP-26 and «Alstom». TPP-26 Management is hereby expressing gratitude to «Belenergoremnaladka» experts for effective performance shown in the course of “C” inspection and looking forward to continue co-operation in future.

Director S.A. Zaitsev

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Unitary Enterprise «Minskenergo», affiliate of Minsk TPP-3. Execution of works.Period of works 15.08.2013 to 09.10, 2013. Personnel of «Belenergoremnaladka» carried out a complex of «C» inspection works on gas turbine GT13E2 and scheduled technical maintenance of electric generator 50WY21Z-095 working within CCPU-230, Minsk TPP-3. «Belenergoremnaladka» experts had successfully performed as the General Contractor. Cooperation with TPP-3 services was organized on high professional level and allowed to duly satisfy the requirements of «Alstom» consultants within required time. Joint efforts of the foregoing parties enabled proper and timely completion of inspection. All issues arising from works execution were settled by «Belenergoremnaladka», «Alstom» and TPP-3 services in on-line manner.TPP-3 Management is hereby expressing gratitude to «Belenergoremnaladka» experts for effective performance shown in the course of 1st «C» inspection and looking forward to continue co-operation in future.

Chief Engineer G.G. Litvin

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Timely and workmanlike execution of orders is reached by employment of well-trained

personnel, advanced equipment and up-to-date technologies