oil mist detection multi-sensor-system technical … · oil mist detection multi-sensor-system ......

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VISATRON ® VN301 plus VN301 plus EX Oil Mist Detection multi-sensor-system for 2-stroke engines ... a member of DIEMOS ® family SINCE 1956 Technical Information SYSTEM FEATURES: Based on experience of 53000 + Schaller OMD systems in the field Tubeless System - easy installation Automatic Opacity adaptation to engine in normal operation - False Alarm Free System even under frequent changes in engine load and rpm Extremely low maintenance cost - designed for engine lifetime Active Dirt protection of optics by clean air - only available from Schaller - no false Alarms Designed for vibrations beyond classification rules

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Page 1: Oil Mist Detection multi-sensor-system Technical … · Oil Mist Detection multi-sensor-system ... Technical Information ... • Automatic Opacity adaptation to engine in normal

VISATRON® VN301plus

VN301plusEX

Oil Mist Detection multi-sensor-system for 2-stroke engines

... a member of DIEMOS® family SINCE 1956

Technical InformationSyStem FeatureS:

• Based on experience of 53000 + Schaller OMD systemsinthefield

• Tubeless System - easy installation

• Automatic Opacity adaptation to engine in normal operation - False Alarm Free System even under frequent changes in engine load and rpm

• Extremely low maintenance cost - designed for engine lifetime

• Active Dirt protection of optics by clean air - only available from Schaller - no false Alarms

• Designedforvibrationsbeyondclassificationrules

Page 2: Oil Mist Detection multi-sensor-system Technical … · Oil Mist Detection multi-sensor-system ... Technical Information ... • Automatic Opacity adaptation to engine in normal

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VISatrON® VN 301plus/VN 301pluseX techNIcal data OIl mISt detectION multI-SeNSOr-SyStem

Dimensions See drawingsWeight Sensor Unit: 850g

Suction manifold: 350gMax. cable length Sensor Unit 30 mEngine mount Sensor Unit G3/4

M27x1.5M33x2

IP Protection Class IP 65VN301plus EX ATEXCertifiedaccordingII‑/2GExopisIIBT4‑/Gb

FUNCTIONAl OVErVIEW

The Oil Mist Detector (OMD) VISATrON® VN301plus /VN-301plusEX System from SCHAllEr AUTOMATION protect large diesel engines against oil mist explosion, caused by spontaneously occurring oil mist. It is part of a safety system thatsecures lifeandhealthof theoperatingstaffandpre-vents heavy damages to the engine.

It is not possible to directly monitor all potential sources of oil mist inside a large Diesel, Gas or Dual Fuel engine. There are main bearings, large end bearings, pistons, liners, sliders, pumps, camshaft bearings, chains, gears or even tools left behind from installation – all of these parts could produce oil mist e.g. in case of lubrication problems. Therefore the philosophy is to use the SCHAllEr AUTOMATION OMD-system detecting the primary origin of the danger, the oil mist itself, to prevent the engine securely from oil mist ex-plosions.

The VISATrON® VN301plus /VN301plusEX System consists of the following parts:• 1 to 20 VISATrON® VN301plus Sensor Units• 1 to 2 VISATrON® VN301plus Central Units including

compressed air distribution system and protection cover• ready made hybrid cables (electric and air supply)• Monitoring device remote Indicator II (optional)

VN301plus /VN301pluseX Sensor unit

Page 3: Oil Mist Detection multi-sensor-system Technical … · Oil Mist Detection multi-sensor-system ... Technical Information ... • Automatic Opacity adaptation to engine in normal

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VISatrON® VN301plus/VN301pluseX ceNtral uNItPower supply 18 Volts - 31.2 Volts DC, max. 3ANominal voltage 24 Volts DCPower supply cable entry, cable diameter M20, 6 -12 mm Ørelay Outputs 2 x 'High Oil Mist Alarm'

1 x 'ready'1 x 'Oil Mist Pre-Alarm'(max. 60 Volts DC/ 45 Volts AC, 60W, 45VA, 1A)

relay Outputs cable entry, cable diameter M25, 11 - 17 mm ØCommunicationinterfacetoRemoteIndicatorⅡ 3 wire rS485, galvanically isolatedremote Indicator cable entry, cable diameter M16, 4,5 - 10 mm ØCommunication cable recommendation lAPPKABEl UNITrONIC-FD CP (TP) plus Ul-CSA, 2 x 2

x AWG20, max 400 m length

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Operating temperature +5 / + 70 °C

Storage temperature -25 - +80 °CMax. vibrations 4 g (25-100Hz) / 1,6mm (5-25Hz)Air pressure reducer inlet pressure 4 - 12 barAir quality ISO8473‑1:2010‑‶6‑4‑4″Air pressure reducer inlet threat G1/4Air consumption 100l/h per Sensor Unitrelative humidity up to 95%Weight (with protection cover) 7kgIP Protection Class IP 65

eNVIrONmeNtal cONdItIONS

claSSIFIcatION type apprOValS OF claSSeS

ABS, BV, CCr (TAIWAN), CCS (CHINA), DNV, Gl, Kr, lr, NK, rINA, rS

Type approved for closed areas, designed for installation on combustion engines, environmental category D (Gl),

IACS Ur M67 conform, list of type approvals see www.schaller.de

• False Alarm free operation • Extremely low maintenance requirements• Designed for engine lifetime

BASED ON BElOW INNOVATIONS

• Only system on the market using pressurized air for every single sensor

• Use of Hybrid cables, leading air supply, signal and po-wer supply via one cable, -> can be handled like ordinary copper cables, tubeless

• Pressurized air for active clean keeping of the optics -> no false Alarms, extremely low maintenance required

• Pressurized air for active extraction of atmosphere from engine -> fast reaction if engine needs to be stopped

• Floating opacity zero adaptation to naturally opacity of a normal running engine, even worn-> no false Alarms but fast reaction if engine needs to be stopped

• Every sensor heated -> no false Alarms due to humi-dity

• DesignedforVibrationsbeyondclassificationrules‑>maximum operation reliability

What makeS the VN301plus uNIque ON the market?

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electrIcal WIrINg

1-10 SENSOrS

11-20 SENSOrS

Page 6: Oil Mist Detection multi-sensor-system Technical … · Oil Mist Detection multi-sensor-system ... Technical Information ... • Automatic Opacity adaptation to engine in normal

ShanghaiShanghai

Singapore

Ft. lauderdale

HeadquarterBlieskastel

GermanyBusan

Schaller autOmatIONIndustrielle automationstechnik gmbh & co. kgIndustriering 14 • 66440 Blieskastel • GermanyTel. +49 (0) 68 42 / 5 08 - 0 Fax +49 (0) 68 42 / 5 08 - [email protected]

For all asia:Key Account Management CenterSchaller Automation Singapore Pte. Ltd.114 Lavender Street#09-93 CT Hub 2Singapore 338729Phone +65 6643 5151; 24/7 ServiceFax +65 6643 5150

headquarter

SerVIce partNer: cONtact detaIlS See www.schaller.de

www.schaller.de

CertifiedaccordingtoDIN EN ISO 9001GlC-Cert.Nr.QS - 760 HH

Projekt: SMM 2016Erstellt am: 08/2016Version: 1.0

for all Key Account Management Centers and Service Partners see: www.schaller.de

For all americas:Key Account Management CenterSchaller Automation LP811 Shotgun RoadSunrise, FL 33326United States of AmericaPhone: +1 954 794 1950 ext. 115Mobile: +1 561 289 1495Fax: +1 954 794 1951

For all europe, africa and middle east:ServiceSchaller Automation, Office HamburgAdmiralitätstraße 6020459 Hamburg / GermanyPhone: +49 (0) 40 / 253 2985 10Fax: +49 (0) 40 / 253 2985 [email protected]