oil gas applications

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OIL & GAS INDUSTRY APPLICATIONS

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Page 1: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

Page 2: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

RECIPROCATING COMPRESSORS

MOTOR DESIGN CONSIDERATIONS

Oscillating currents Torque pulsations Speed variations – (degree of irregularity) High inertia – (inclusion of flywheel to limit

effects

of the above) Need for a rugged frame construction Preference for large centre height / short core

length (D2L) in design Forged shaft to better accommodate the effects

of the pulsating torque Integrally forged coupling flange High degree of construction necessary in rotor

cage Winding bracing to withstand oscillating currents

Page 3: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

WEG MOTORS TORECIPROCATING COMPRESSORS

▲ 800 IEC framed motor, single bearing configuration for reciprocating compressors

▲ 630 IEC framed motor, two bearings configuration for reciprocating compressors

Single and two bearings design options Approved to Hazardous Areas

EEx “n” – EEx “e” – EEx “p” – purged motor Approved to several entities

PTB – Test Safe – UL – other Naval certification for offshore applications

DNV – BV – ABS – other VFD driven Voltages up to 13.8 kV Optimal refrigeration for low speeds Integrally forged flanged shaft, single or two

keyed shaft or other special configuration

Page 4: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

TURBO COMPRESSORS

MOTOR DESIGN CONSIDERATIONS

High Speed motors Low Starting Current VFD driven Suitable for use on Hazardous Areas Naval certification Axially locked bearings to comply with Roll &

Pitch Motor weight & space limitations CuNi or stainless steel heat exchanger Duplicate refrigeration circuits

Page 5: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

WEG MOTORS TOTURBO COMPRESSORS

Approved to Hazardous Areas

EEx “n” – EEx “e” – EEx “p” – purged motor Approved to several entities

PTB – Test Safe – UL – other Naval certification for offshore applications

DNV – BV – ABS – other VFD driven Voltages up to 13.8 kV Low noise level Reduced or special balancing Integrally forged flanged shaft, single or two

keyed shaft or other special configuration

13,500kW, EEx”p” ► synchronous motor

VFD driven.Driving process turbo compressor on FPSO

offshore platform

◄ 9,650kW, EEx”p”, Is/In<4, 13.8kV motor at WEG laboratory. Driving process turbo compressor on SS offshore platform

Page 6: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

RADIALLY SPLIT BARREL & AXIAL SPLIT PUMPS

MOTOR DESIGN CONSIDERATIONS

High Speed motors Low Starting Current VFD driven Suitable for use on Hazardous Areas Naval certification Axially locked bearings to comply with Roll &

Pitch Motor weight & space limitations CuNi or stainless steel heat exchanger Duplicate refrigeration circuits

Page 7: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

Approved to Hazardous Areas

EEx “n” – EEx “e” – EEx “p” – purged motor Approved to several entities

PTB – Test Safe – UL – other Naval certification for offshore applications

DNV – BV – ABS – other VFD driven Voltages up to 13.8 kV Low noise level Reduced or special balancing Integrally forged flanged shaft, single or two

keyed shaft or other special configuration

WEG MOTORS TORADIALLY SPLIT BARREL & AXIAL SPLIT PUMPS

▲ WEG motor driving a radially split barrel pumpSS offshore platform

▲ WEG motor driving a axial split pumpRLAM refinery – Bahia - Brazil

Page 8: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

GAS TURBINES FOR OFFSHORE UNITS

GENERATOR DESIGN CONSIDERATIONS

Synchronous generator High Speed (II & IV pole) Detailed design to meet customer demands Naval certification Axially locked bearings to comply with Roll &

Pitch Generator weight & space limitations CuNi or stainless steel heat exchanger Duplicate refrigeration circuits

Page 9: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

WEG GENERATORS TOGAS TURBINES

◄ 15 x 31.250MVA, 4 pole synchronous generator for offshore platform

IV pole synchronous generators Naval certification for offshore applications under

request:

DNV – BV – ABS – other Voltages up to 13.8 kV Low noise level Reduced or special balancing CuNi or stainless steel heat exchangers

◄ SPW 1120 frame synchronous generator being assembled on skid at gas turbine manufacturer facilities

Page 10: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

ELECTRIC TOP DRIVE DRILLING SYSTEMS

600HP induction motor, TGA355 frame6 pole, 600V, 50HzEx ”e”Driving electric top drive drilling systems

Page 11: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

RECIPROCATING ROD LIFT & PROGRESSIVE CAVITY PUMPS

◄ WEG LV induction motors driving progressive cavity pumps

LV NEMA “D” induction motor ►being commissioned

driving reciprocating rod lift pump

Page 12: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

PRODUCTION

◄ 5 x 1.500HP induction motor, MGF450 frame, 2 pole, 4.000V, 60Hz Driving injection pumps – Petrobras P-35 offshore platform

1.100kW induction motor, HGF frame ►4 pole, 3.300V, 50Hz

Driving feed compressorFawley refinery – Southampton

ESSO

Page 13: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

PRODUCTION

◄ LV EEx ”d” explosion proof motordriving compressor at offshore platform

LV induction motor ►Driving water pumps at offshore platform

Page 14: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

◄ 4850 HP induction motor, MGF630 frame, II pole, 6.000V, 50Hz, non sparking water injection pump Repsol YPF - Vizcacheras - Mendoza - Argentina

LV Oil Mist motor being installed ►Madero project, Mexico

PRODUCTION

Page 15: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

GAS COMPRESSION

◄ 3.300kW induction motor, MGF710 frame, 2 pole, 11.000V, 50Hz. Driving natural gas compressor at gas pipeline Mozambique to Secunda to Sasolburg – South Africa

2 x 1.855kW induction motors, MGF900 frame ►14 pole, 11.000V, 50Hz.

Driving reciprocating compressors at gas pipeline Mozambique to Secunda to Sasolburg – South Africa

Page 16: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

REFINING & TANKING

▲ 2 x 3.600kW synchronous motors, SEF900 frame,

6 pole, 13.200V, 60Hz, pressurized.

Operating at Petrobras refinery in Pojuca – Bahia – Brazil

◄ 5000HP induction motor, MGF710 frame, 6.600V, 50Hz.

Operating at REPSOL YPF pipeline in Puerto Rosales –

Bahia Blanca – Argentina

Not shown:

9 x 3.500HP induction motor, MGF630 frame, 6.600V, 50Hz.

Operating at REPSOL YPF pipeline in Puerto Rosales – Bahia

Blanca – Argentina and intermediate stations Indio Rico, Cachari,

Chillar and Las Flores.

Page 17: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

REFINING & TANKING

▲ 4 x 4.800HP induction motors, MGF710 frame,2 pole, 6.600V, 50Hz, non sparking.

Operating Flowserve pumps at PanAmerican refinery – Patagonia – Southern Argentina

◄ 2.500kW induction motor, MGF560 frame, 2 pole, 3.300V, 50Hz. Operating at REPSOL YPF Mendoza – Argentina

Page 18: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

REFINING & TANKING

◄ 2 x 1600 HP induction motor, MGF450 frame 2 pole, 3.300V, 50 Hz. Driving Flowserve pump - Chevron Texaco Rio Negro - Argentina

2 x 1.250HP induction motor, MGR400 frame ►

4 pole, 4.160V, 50Hz.Motor class I, Division II, Groups C & D – T3

PEMEX - Mexico

Page 19: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

REFINING & TANKING

5 x 180kW induction motor ►HGF315 frame, 4 pole, 6.600V, 50Hz.

Ready for installation, driving KSB pumps at SASOL refinery, South Africa.

◄ 900kW induction motor, MGF500 frame, 4 pole, 6.600V, 50Hz. Operating at tank farm plant - SASOL – South Africa

300kW induction motor ►HGF315 frame, 4 pole, 6.600V, 50Hz.

Operating fan at SASOL – South Africa

Page 20: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

REFINING & TANKING

◄ 3 x 1.600HP, MGF450 frame, 2 pole, 2.300V, 50HzNot shown:3 x 1.000HP, HGF450 frame, 2 pole, 2.300V, 50Hz1 x 750HP, HGF450 frame, 2 pole, 2.300V, 50Hz2 x 600HP, HGF450 frame, 2 pole, 6.600V, 50Hz 1 x 300HP, HGF355 frame, 2 pole, 2.300V, 50HzDriving Flowserve pumps to oil secondary pumping at Sierra Barrosa and El PortónREPSOL YPF – Neuquen - Argentina

4 x HGF315 frame induction motor ►Driving Sulzer pumps at Normal Parafin

plant, CPC Da’Lin refinary - Taiwan

Page 21: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

REFINING & TANKING

◄ 4 x 1.250HP induction motor, HGF8009 frame, 6 pole, 4.160V, 60Hz Class 1, division 2, group D, T3 Driving main gas compressors Durango, Colorado - USA

2 x 1.070kW induction motor, MGF630 frame ►8 pole, 13.200V, 60Hz

Installed on Maratipe – BrazilApplication: pumps

Page 22: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

WEG PRODUCTS TO THE OIL & GAS INDUSTRYLOW VOLTAGE MOTORS

Output range 0.18 up to 1000kWFrame sizes 90 up to 400 IEC

EEx ”d” OFFERATEX Classification Category 2 and 3 (gas and dust) Groups IIA, IIB and IIC, T4IEC Classification Zone 1, 2, 21 and 22 (zone 21 under request) Groups IIA, IIB and IIC, T4EEx “nA” OFFERATEX Classification Category 3 (gas) Groups IIA, IIB and IIC, T3IEC Classification Zone 2, Groups IIA, IIB and IIC, T3EEx “e” OFFERATEX Classification Category 2 and 3 (gas) Groups IIA, IIB and IIC, T4IEC Classification Zone 1 and 2 Groups IIA, IIB and IIC, T4

Page 23: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

WEG PRODUCTS TO THE OIL & GAS INDUSTRYMEDIUM VOLTAGE MOTORS

Output range 90 up to 25.000kWFrame sizes 315 up to 1600 IEC

EEx ”d” OFFERATEX Classification Category 2 and 3 (gas and dust) Groups IIA, IIB and IIC, T4IEC Classification Zone 1, 2, 21 and 22 (zone 21 under request) Groups IIA, IIB and IIC, T4EEx “nA” OFFERATEX Classification Category 3 (gas) Groups IIA, IIB and IIC, T3IEC Classification Zone 2, Groups IIA, IIB and IIC, T3EEx “e” OFFERATEX Classification Category 2 and 3 (gas) Groups IIA, IIB and IIC, T4IEC Classification Zone 1 and 2 Groups IIA, IIB and IIC, T4EEx “p” OFFERATEX Classification Category 2 and 3 (gas) Groups IIA, IIB and IICIEC Classification Zone 1 and 2 Groups IIA, IIB and IIC

Page 24: Oil  gas applications

OIL & GAS INDUSTRY APPLICATIONS

OIL & GAS CUSTOMERS