oil gas applications
TRANSCRIPT
OIL & GAS INDUSTRY APPLICATIONS
OIL & GAS INDUSTRY APPLICATIONS
RECIPROCATING COMPRESSORS
MOTOR DESIGN CONSIDERATIONS
Oscillating currents Torque pulsations Speed variations – (degree of irregularity) High inertia – (inclusion of flywheel to limit
effects
of the above) Need for a rugged frame construction Preference for large centre height / short core
length (D2L) in design Forged shaft to better accommodate the effects
of the pulsating torque Integrally forged coupling flange High degree of construction necessary in rotor
cage Winding bracing to withstand oscillating currents
OIL & GAS INDUSTRY APPLICATIONS
WEG MOTORS TORECIPROCATING COMPRESSORS
▲ 800 IEC framed motor, single bearing configuration for reciprocating compressors
▲ 630 IEC framed motor, two bearings configuration for reciprocating compressors
Single and two bearings design options Approved to Hazardous Areas
EEx “n” – EEx “e” – EEx “p” – purged motor Approved to several entities
PTB – Test Safe – UL – other Naval certification for offshore applications
DNV – BV – ABS – other VFD driven Voltages up to 13.8 kV Optimal refrigeration for low speeds Integrally forged flanged shaft, single or two
keyed shaft or other special configuration
OIL & GAS INDUSTRY APPLICATIONS
TURBO COMPRESSORS
MOTOR DESIGN CONSIDERATIONS
High Speed motors Low Starting Current VFD driven Suitable for use on Hazardous Areas Naval certification Axially locked bearings to comply with Roll &
Pitch Motor weight & space limitations CuNi or stainless steel heat exchanger Duplicate refrigeration circuits
OIL & GAS INDUSTRY APPLICATIONS
WEG MOTORS TOTURBO COMPRESSORS
Approved to Hazardous Areas
EEx “n” – EEx “e” – EEx “p” – purged motor Approved to several entities
PTB – Test Safe – UL – other Naval certification for offshore applications
DNV – BV – ABS – other VFD driven Voltages up to 13.8 kV Low noise level Reduced or special balancing Integrally forged flanged shaft, single or two
keyed shaft or other special configuration
13,500kW, EEx”p” ► synchronous motor
VFD driven.Driving process turbo compressor on FPSO
offshore platform
◄ 9,650kW, EEx”p”, Is/In<4, 13.8kV motor at WEG laboratory. Driving process turbo compressor on SS offshore platform
OIL & GAS INDUSTRY APPLICATIONS
RADIALLY SPLIT BARREL & AXIAL SPLIT PUMPS
MOTOR DESIGN CONSIDERATIONS
High Speed motors Low Starting Current VFD driven Suitable for use on Hazardous Areas Naval certification Axially locked bearings to comply with Roll &
Pitch Motor weight & space limitations CuNi or stainless steel heat exchanger Duplicate refrigeration circuits
OIL & GAS INDUSTRY APPLICATIONS
Approved to Hazardous Areas
EEx “n” – EEx “e” – EEx “p” – purged motor Approved to several entities
PTB – Test Safe – UL – other Naval certification for offshore applications
DNV – BV – ABS – other VFD driven Voltages up to 13.8 kV Low noise level Reduced or special balancing Integrally forged flanged shaft, single or two
keyed shaft or other special configuration
WEG MOTORS TORADIALLY SPLIT BARREL & AXIAL SPLIT PUMPS
▲ WEG motor driving a radially split barrel pumpSS offshore platform
▲ WEG motor driving a axial split pumpRLAM refinery – Bahia - Brazil
OIL & GAS INDUSTRY APPLICATIONS
GAS TURBINES FOR OFFSHORE UNITS
GENERATOR DESIGN CONSIDERATIONS
Synchronous generator High Speed (II & IV pole) Detailed design to meet customer demands Naval certification Axially locked bearings to comply with Roll &
Pitch Generator weight & space limitations CuNi or stainless steel heat exchanger Duplicate refrigeration circuits
OIL & GAS INDUSTRY APPLICATIONS
WEG GENERATORS TOGAS TURBINES
◄ 15 x 31.250MVA, 4 pole synchronous generator for offshore platform
IV pole synchronous generators Naval certification for offshore applications under
request:
DNV – BV – ABS – other Voltages up to 13.8 kV Low noise level Reduced or special balancing CuNi or stainless steel heat exchangers
◄ SPW 1120 frame synchronous generator being assembled on skid at gas turbine manufacturer facilities
OIL & GAS INDUSTRY APPLICATIONS
ELECTRIC TOP DRIVE DRILLING SYSTEMS
600HP induction motor, TGA355 frame6 pole, 600V, 50HzEx ”e”Driving electric top drive drilling systems
OIL & GAS INDUSTRY APPLICATIONS
RECIPROCATING ROD LIFT & PROGRESSIVE CAVITY PUMPS
◄ WEG LV induction motors driving progressive cavity pumps
LV NEMA “D” induction motor ►being commissioned
driving reciprocating rod lift pump
OIL & GAS INDUSTRY APPLICATIONS
PRODUCTION
◄ 5 x 1.500HP induction motor, MGF450 frame, 2 pole, 4.000V, 60Hz Driving injection pumps – Petrobras P-35 offshore platform
1.100kW induction motor, HGF frame ►4 pole, 3.300V, 50Hz
Driving feed compressorFawley refinery – Southampton
ESSO
OIL & GAS INDUSTRY APPLICATIONS
PRODUCTION
◄ LV EEx ”d” explosion proof motordriving compressor at offshore platform
LV induction motor ►Driving water pumps at offshore platform
OIL & GAS INDUSTRY APPLICATIONS
◄ 4850 HP induction motor, MGF630 frame, II pole, 6.000V, 50Hz, non sparking water injection pump Repsol YPF - Vizcacheras - Mendoza - Argentina
LV Oil Mist motor being installed ►Madero project, Mexico
PRODUCTION
OIL & GAS INDUSTRY APPLICATIONS
GAS COMPRESSION
◄ 3.300kW induction motor, MGF710 frame, 2 pole, 11.000V, 50Hz. Driving natural gas compressor at gas pipeline Mozambique to Secunda to Sasolburg – South Africa
2 x 1.855kW induction motors, MGF900 frame ►14 pole, 11.000V, 50Hz.
Driving reciprocating compressors at gas pipeline Mozambique to Secunda to Sasolburg – South Africa
OIL & GAS INDUSTRY APPLICATIONS
REFINING & TANKING
▲ 2 x 3.600kW synchronous motors, SEF900 frame,
6 pole, 13.200V, 60Hz, pressurized.
Operating at Petrobras refinery in Pojuca – Bahia – Brazil
◄ 5000HP induction motor, MGF710 frame, 6.600V, 50Hz.
Operating at REPSOL YPF pipeline in Puerto Rosales –
Bahia Blanca – Argentina
Not shown:
9 x 3.500HP induction motor, MGF630 frame, 6.600V, 50Hz.
Operating at REPSOL YPF pipeline in Puerto Rosales – Bahia
Blanca – Argentina and intermediate stations Indio Rico, Cachari,
Chillar and Las Flores.
OIL & GAS INDUSTRY APPLICATIONS
REFINING & TANKING
▲ 4 x 4.800HP induction motors, MGF710 frame,2 pole, 6.600V, 50Hz, non sparking.
Operating Flowserve pumps at PanAmerican refinery – Patagonia – Southern Argentina
◄ 2.500kW induction motor, MGF560 frame, 2 pole, 3.300V, 50Hz. Operating at REPSOL YPF Mendoza – Argentina
OIL & GAS INDUSTRY APPLICATIONS
REFINING & TANKING
◄ 2 x 1600 HP induction motor, MGF450 frame 2 pole, 3.300V, 50 Hz. Driving Flowserve pump - Chevron Texaco Rio Negro - Argentina
2 x 1.250HP induction motor, MGR400 frame ►
4 pole, 4.160V, 50Hz.Motor class I, Division II, Groups C & D – T3
PEMEX - Mexico
OIL & GAS INDUSTRY APPLICATIONS
REFINING & TANKING
5 x 180kW induction motor ►HGF315 frame, 4 pole, 6.600V, 50Hz.
Ready for installation, driving KSB pumps at SASOL refinery, South Africa.
◄ 900kW induction motor, MGF500 frame, 4 pole, 6.600V, 50Hz. Operating at tank farm plant - SASOL – South Africa
300kW induction motor ►HGF315 frame, 4 pole, 6.600V, 50Hz.
Operating fan at SASOL – South Africa
OIL & GAS INDUSTRY APPLICATIONS
REFINING & TANKING
◄ 3 x 1.600HP, MGF450 frame, 2 pole, 2.300V, 50HzNot shown:3 x 1.000HP, HGF450 frame, 2 pole, 2.300V, 50Hz1 x 750HP, HGF450 frame, 2 pole, 2.300V, 50Hz2 x 600HP, HGF450 frame, 2 pole, 6.600V, 50Hz 1 x 300HP, HGF355 frame, 2 pole, 2.300V, 50HzDriving Flowserve pumps to oil secondary pumping at Sierra Barrosa and El PortónREPSOL YPF – Neuquen - Argentina
4 x HGF315 frame induction motor ►Driving Sulzer pumps at Normal Parafin
plant, CPC Da’Lin refinary - Taiwan
OIL & GAS INDUSTRY APPLICATIONS
REFINING & TANKING
◄ 4 x 1.250HP induction motor, HGF8009 frame, 6 pole, 4.160V, 60Hz Class 1, division 2, group D, T3 Driving main gas compressors Durango, Colorado - USA
2 x 1.070kW induction motor, MGF630 frame ►8 pole, 13.200V, 60Hz
Installed on Maratipe – BrazilApplication: pumps
OIL & GAS INDUSTRY APPLICATIONS
WEG PRODUCTS TO THE OIL & GAS INDUSTRYLOW VOLTAGE MOTORS
Output range 0.18 up to 1000kWFrame sizes 90 up to 400 IEC
EEx ”d” OFFERATEX Classification Category 2 and 3 (gas and dust) Groups IIA, IIB and IIC, T4IEC Classification Zone 1, 2, 21 and 22 (zone 21 under request) Groups IIA, IIB and IIC, T4EEx “nA” OFFERATEX Classification Category 3 (gas) Groups IIA, IIB and IIC, T3IEC Classification Zone 2, Groups IIA, IIB and IIC, T3EEx “e” OFFERATEX Classification Category 2 and 3 (gas) Groups IIA, IIB and IIC, T4IEC Classification Zone 1 and 2 Groups IIA, IIB and IIC, T4
OIL & GAS INDUSTRY APPLICATIONS
WEG PRODUCTS TO THE OIL & GAS INDUSTRYMEDIUM VOLTAGE MOTORS
Output range 90 up to 25.000kWFrame sizes 315 up to 1600 IEC
EEx ”d” OFFERATEX Classification Category 2 and 3 (gas and dust) Groups IIA, IIB and IIC, T4IEC Classification Zone 1, 2, 21 and 22 (zone 21 under request) Groups IIA, IIB and IIC, T4EEx “nA” OFFERATEX Classification Category 3 (gas) Groups IIA, IIB and IIC, T3IEC Classification Zone 2, Groups IIA, IIB and IIC, T3EEx “e” OFFERATEX Classification Category 2 and 3 (gas) Groups IIA, IIB and IIC, T4IEC Classification Zone 1 and 2 Groups IIA, IIB and IIC, T4EEx “p” OFFERATEX Classification Category 2 and 3 (gas) Groups IIA, IIB and IICIEC Classification Zone 1 and 2 Groups IIA, IIB and IIC
OIL & GAS INDUSTRY APPLICATIONS
OIL & GAS CUSTOMERS