ohl energy - technical advances in solar cell and solar panel manufacturing
DESCRIPTION
Technical advances in solar cell and solar panel manufacturing by Rob Maroszek, Director of Ohl Energy.TRANSCRIPT
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and UE
Technical Advantage & TechnologyR&D Focus and upcoming enhancements
Ohl Energy ® Technology Overview
• High Efficiency. Focus on enhancing / new technologies• Continuous R&D Focus, 2 New Projects• Integrated Production (allowing know-how)• All existing and new technologies
suitable for Home, Industrial, Utility (Large Scale) Power generation Projects
• Current Top Model (Mono) Cell Efficiency reached 18.1%, Planned 18.7% efficiency in 2013
• Production Capacity exceeding 150MW / Year, Planned 250MW in 2013.
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
Ohl Energy ® R&D
• Solar Cell Technology
• Screen Printable Selective Emitter Solar Cell technology
• Solar Call with Passivated rear-surface local contact
• Quantum Dot Contact Cells
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
SE Cells vs HE Cells
• Homogenous Emitter (HE) vs. Selective Emitter (SE)
HE: Traditional C SI‐solar cellsHomogeneous PN junctionformed by a traditionalPOCl3 diffusion.
SE: PN junctionformed by a special process.N++ Layer - heavy doping, lower sheet resistance,under "silver fingers" N Layer: Light doping, higher sheet resistance, between silver fingers
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
Ohl Energy ® Technology
• Cells Process sequence, P-Ink, some characteristics
• Advantages of SE:
• Higher FF – Lower contact resistance, better junction quality
• Higehr Jsc – Higher blue response
• Higher Voc – Lower Surface recombinging & lateral P-N junction
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
P-Ink use and Characteristics
P-Ink Physical Characteriscs
• – Thick, transparent liquid with density close to water
• Chemical Propertiees
• – Non-flammable, non-explosive, non volatile compound
• - Low corrosiveness, low toxicity
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
P-Ink SE Process Sequence• P-Ink SE - Additional process of printing and baking of P-Ink
Texturing E.Iso & PSG.R ARC Rear
PrintingFront
Printing Co-Firing
TexturingInk (printing
and diffusion)
E.Iso & PSG.R ARC Rear
PrintingFront
Printing Co-Firing
Traditional HE
SE Process
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
Efficiency Improvement• REF (traditional) vs SE (SE Solar Cells) – 0.5% + improvement (ABS)
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
SE R&D Results
• SE Cells are currently planned for mass production
• The conversion efficiency has reached 18.6% to 19.2%.
• Production lines ready
• Production facility is investing $3M over two years for R&D and Facility and process improvement
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
Rear-Surface Local Contact (Cells)
• Ongoing R&D with significant results
• Conversion Efficiency (Mono Cells) by 1-2% (conversion efficiency 20-21%)
• Ongoing research still – no production results yet
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
Traditional vs. PRLC Cells
• Traditional Solar Cell with full Al rear surface Contact
• PRLC Solar Cell with passivated rear-surface and local contact
Dielectric layer formation (researched method)
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
PRLC Cells – Breakthrough Advantages
Lower Rear Surface
recombination velocity
Higher Open Circuit Voltage
Stronger IR Reflection at back inter-
surface
Higher short-circuit current
Lower Stress from Back
Surface metalisation
Lower Bow suit to thinner silicon wafer
Dielectric layer formation (researched method)
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
Quantum Dot – Future R&D 2013+
• Pilot Production September 2012
Relationships with Teaching and Research Institutes in New Solar technologies
• New Safire Furnace – for testing purposes
• Capacity can go from 250MW/year to 500MW
Copyright 2013 Ohl Energy. Ohl Energy is a Registered Trademark in USA, Australia and EU
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