offshore brochure - final ps
TRANSCRIPT
4000274075
DEDICATED EMPLOYEES
GLOBAL PLANTS
LEADING TECHNOLOGIES
YEARS OF COATING EXPERIENCE
the in pipe coating solutions.GLOBAL LEADER
4000274075
4000274075
DEDICATED EMPLOYEES
GLOBAL PLANTS
LEADING TECHNOLOGIES
YEARS OF COATING EXPERIENCE
Bredero Shaw is a division of ShawCor Limited, a growth-oriented energy
services company focused on technology-based products for the energy industry.
Bredero Shaw is the global leader in the development and manufacture of pipe
coating solutions for the oil, gas, and water industries. With a rich history of
proven experience that dates back to the 1930s, the company is the preferred
choice of major energy industry clients around the world. Over 100,000 kms of
pipelines throughout the world have been protected using Bredero Shaw
technology and services.
The company, skilled in developing solutions for their clients, has the largest team
of experienced and dedicated pipe coating professionals in the industry. With the
most extensive network of strategically located plants around the world, and with
proven, innovative coating technologies, Bredero Shaw has coated more pipelines
in more diverse geographical areas and climates than anyone in the industry.
Bredero Shaw understands the offshore environment and is capable of providing
complete coating solutions on a global basis. As the leader in offshore pipe coating
solutions, the company offers many advantages including:
Complete solutions for all applications including anti-corrosion protection,
thermal flow assurance, protective and weight coating, internal flow efficiency
and custom coating.
A wide array of coating solutions ranging from small diameter flowlines and
risers to large diameter transmission lines. The company has coated pipelines
for the most diverse depth, environment and installation conditions.
Strategically located coating plants in key regions including the North Sea,
West Africa, the Middle East, the Far East, Australia, the Gulf of Mexico and
South America.
Excellent project support through key regional centres in Leith, Scotland;
Orkanger, Norway; Houston, Texas and Singapore.
Extensive international experience in plant mobilizations providing the unique
capability of executing specific major pipeline projects at a client’s chosen
location. This capability is unparalleled in the industry.
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LEADERSHIPOFFSHORE
Offshore Solutions |3
CAPABILITIES
Bredero Shaw is the world’s largest provider of pipe coating solutions
with 4000 dedicated employees located in 15 countries across the globe.
Bredero Shaw understands what is important to their clients. The
strength and experience of the company and its employees gives clients
the assurance that project execution will be carried out with a high
degree of professionalism, quality, and safety.
The diverse geographic area in which the company operates provides a
global perspective and enables Bredero Shaw to meet the demands of
individual projects and provide best-in-class service to clients.
Bredero Shaw has 27 plants strategically located throughout the
world: the largest number of fixed facilities in the industry.
The company’s worldwide pipe coating plants include both perma-
nent and mobile coating facilities.
Bredero Shaw has developed over 40 leading pipe coating technolo-
gies to protect pipelines across all segments of the market.
The company has over 75 years of experience in both onshore and
offshore environments. Over 100,000 kms of pipelines have been
protected using Bredero Shaw technology and services.
Bredero Shaw is a division of ShawCor Limited, a publicly traded
energy services company. ShawCor’s strong balance sheet and track
record of profitable growth enables Bredero Shaw to continue to
strengthen the business for the future.
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4 | Offshore Solutions
CUSTOMER SERVICE
Bredero Shaw’s dedicated personnel are available to assist with
project support and execution to ensure your satisfaction.
The company provides thorough support in the following areas:
Coating specifications and standards development
Raw material procurement and quality assurance
Delivery and stockpiling of bare and coated pipe
Engineering design for flow assurance
Pipe coating to the applicable industry standards and
client specification
Logistical analysis for optimum supply of coated pipe
Transport of coated pipe as per the client’s requirements
Packaged single source solutions including engineering,
procurement, pipe coating and delivery
End-to-end solutions including field joints and
custom coatings.
Bredero Shaw’s team of dedicated professionals will ensure that
your project is completed successfully.
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Offshore Solutions |5
QUALITY ASSURANCE
LEADING TECHNOLOGY
Bredero Shaw has developed over 40 leading pipe coating technologies designed to protect pipelines across all
segments of the market. Proven technologies include innovative anti-corrosion coatings, protective and weight
coatings, thermal flow assurance coatings, internal coatings, custom coatings, field joints, support engineering and
logistics services.
The company employs a dedicated Research and Development team with over 50 engineers and scientists on staff.
Bredero Shaw is the world’s most innovative pipe coating company with over 100 patents covering new products
and process technology. Examples include the High Performance Composite Coating system (HPCC), and
Thermotite polypropylene flow assurance technology.
The company has state-of-the-art Research and Development facilities located on two continents.
Bredero Shaw has a dedicated team of design and testing specialists to determine the best coating solution for
any given application. Examples include full scale heat transfer simulation, testing and coating thickness
determination to achieve flow assurance. Various proposed coatings can also be quickly qualified for specific
pipeline operating conditions.
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Bredero Shaw maintains a Quality Management system that conforms
to ISO 9001:2000. The company is dedicated to the continuous
improvement of the Quality Management system ensuring that all
employees understand, implement and sustain the system. All plants
have integrated quality control systems to ensure compliance with client
specifications and industry standards.
The major activities carried out within the quality group are:
Incoming raw material inspection and testing
Incoming inspection of bare pipe
Constant quality inspection of coating application and auditing of
production systems to ensure conformance with client’s specifications
Testing of finished product
Pipe tracking from receipt to delivery
Maintenance, continuous development and improvement of all
coating processes and systems.
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HEALTH, SAFETY ENVIRONMENT&
Bredero Shaw is committed to providing a safe and
healthy workplace that protects employees, clients and
the environment. All business activities are conducted in
a manner that protects the environment.
The company actively promotes an Injury and Incident
Free (IIF) workplace and a robust Health, Safety and
Environmental (HSE) management system that is
globally consistent and meets or exceeds all international
standards. It can be considered best-in-class. The HSE
management system is fully integrated through
engineering controls, procedures and behaviour.
The IIF policy was established on the basis that concern
for the health and safety of employees and guardianship
of the environment are essential to the successful
conduct and future growth of the business.
Offshore Solutions |7
Bredero Shaw has the widest range of anti-
corrosion coatings in the industry covering
all operating conditions for offshore
installation.
Anti-corrosion coatings are applied under
quality controlled factory conditions and
with leading edge process technology. These
coatings can be effectively used under
concrete and under thermal insulation.
The coating to be selected depends on the
pipeline’s operating conditions, location and
specification requirements. The primary anti-
corrosion coatings used are highlighted in
the adjacent selection chart.
HPCC (High Performance Composite
Coating) is a proprietary composite system
that represents the latest development in
anti-corrosion coating systems. The unique
application process of this system provides a
fused, monolithic profile that prevents
lamination and loss of adhesion. Excellent
coverage of weld bead profiles is achieved,
thus preventing “tenting” and weaknesses in
the coating profile. HPCC consists of fusion
bonded epoxy, polyolefin adhesive and
polyethylene. The system provides excellent
low temperature characteristics and impact
performance. With a rough sintered coating
finish, HPCC is suitable for use under
HeviCote or Compression Coat.
HPCC
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ANTI-CORROSIONPRODUCT LINE
8 | Offshore Solutions
3LPP
3LPE
FBE
AE
3LPP (3-Layer Polypropylene) is a coating
system consisting of a primary layer of
fusion bonded epoxy, a tie layer of copoly-
mer adhesive and an outer layer of poly-
propylene. Although similar to 3LPE, 3LPP
offers improved impact and abrasion
resistance and is suitable for use up to 110°C.
With a rough sintered coating finish, 3LPP
can be used under HeviCote and
Compression Coat.
3LPE (3-Layer Polyethylene) is a coating
system comprising of a layer of fusion
bonded epoxy, a tie layer of copolymer and
an outer layer of polyethylene. This coating
system provides excellent anti-corrosion
properties and resistance to mechanical
damage. With a rough sintered coating
finish, 3LPE it is suitable for use with
HeviCote and Compression Coat.
FBE (Fusion Bonded Epoxy) is a thin film
coating offering good flexibility and
excellent resistance to cathodic disbondment.
The coating can be used under HeviCote
and Compression Coat. For special applica-
tions, dual-layer FBE is also available.
AE is a glass-fibre reinforced asphalt based
enamel coating for use on landlines or
offshore under concrete weight coating. It
has been used successfully on offshore
projects for over 40 years.
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OFFSHORE COATING SOLUTIONS
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Camrose, Alberta
Kuantan, Malaysia*
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Fontana, California
Pearland, Texas
Monterrey, Mexico
Veracruz, Mexico
Leith, Scotland
Orkanger, Norway
Onne, Nigeria
Jubail, Saudi Arabia
Kabil, Batam Island,Indonesia
Kuantan, Malaysia
Kembla Grange,Australia
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Fontana, California
Pearland, Texas
Monterrey, Mexico
Veracruz, Mexico
Leith, Scotland
Orkanger, Norway
Onne, Nigeria
Jubail, Saudi Arabia
Kabil, Batam Island,Indonesia
Kuantan, Malaysia
Kembla Grange,Australia
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Camrose, Alberta
Regina, Saskatchewan
Fontana, California
Vineyard, Utah
Pearland, Texas
Monterrey, Mexico
Veracruz, Mexico
Leith, Scotland
Orkanger, Norway
Enerhen/Warri, Nigeria
Onne, Nigeria
Jubail, Saudi Arabia
Kabil, Batam Island,Indonesia
Kuantan, Malaysia
Kembla Grange,Australia
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Leith, Scotland
Farsund, Norway
Ras Al Khaimah, UAE
Kabil, Batam Island,Indonesia
Kuantan, Malaysia
HPCC 3LPP 3LPE
PRODUCT DESCRIPTION
PRODUCT FEATURES
REFERENCE LITERATURE
FBE AE
MINIMUM RECOMMENDEDOPERATING TEMPERATURE
MINIMUM PIPE DIAMETER
MAXIMUM PIPE DIAMETER
MINIMUM PIPE LENGTH
MAXIMUM PIPE LENGTH
MAXIMUM RECOMMENDEDOPERATING TEMPERATURE
PLANTS
3LPP is a multilayer coatingsystem consisting of a layerof fusion bonded epoxy, aco-polymer adhesive and anouter layer of polypropylenewhich offers the toughest,most durable pipe coatingsolution available.
HPCC (High PerformanceComposite Coating) is aproprietary compositesystem consisting of fusionbonded epoxy, polyolefinadhesive and polyethylene.
3LPE is a multilayer coatingsystem consisting of a layerof fusion bonded epoxy, aco-polymer adhesive and anouter layer of polyethylenewhich offers a tough,durable pipe coatingsolution.
FBE is a plant appliedpowder coating that wasdeveloped for oil and gaspipeline applications wheresuperior coating bond,chemical resistance, soilstress, and cathodicdisbondment protection isrequired.
AE is plant applied durablecoating based on modifiedbitumen that has beensuccessfully used for manyyears for corrosionprotection of steel pipes.
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Extensive track recordof excellentperformance
Superior compatibilitywith concrete coatingsystems
400 mm (16”)
1220 mm+ (48”+)
18.3 m (60’)
24.4 m (80’) 24.4 m (80’)24.4 m (80’)24.4 m (80’)24.4 m (80’)
85°C (185°F)
-40°C (-40°F) -40°C (-40°F)-40°C (-40°F)-40°C (-40°F)-40°C (-40°F)
90 mm (3.5”)
1220 mm+ (48”+)
5.5 m (18’) 5.5 m (18’) 5.5 m (18’)5.5 m (18’)
110°C (230°F)
90 mm (3.5”)
1220 mm+ (48”+)
85°C (185°F)
90 mm (3.5”)
1220 mm+ (48”+)
85°C (185°F)
90 mm (3.5”)
1220 mm+ (48”+)
90°C (194°F)
PRODUCT ILLUSTRATION
Product Data Sheets and Project Histories are available for all anti-corrosion coating products.
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Long term corrosionprotection
Corrosion protection inhigh operatingtemperature conditionsand severe environments
Resistance to moisturepenetration andmechanical damage
Excellent coverage ofraised welds
Excellent coldtemperatureperformance
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Long term corrosionresistance
High temperatureperformance
Resistance to moisturepenetration andmechanical damage
Resistance to cathodicdisbondment
Global manufacturingcapability
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Long term corrosionresistance
Resistance to moisturepenetration andmechanical damage
Excellent resistance tocathodic disbondment
Global manufacturingcapability
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Long term corrosionresistance
High continuousoperating temperatureperformance
Chemical resistance, soilstress resistance, andresistance to cathodicdisbondment
Global manufacturingcapability
Offshore Solutions |9
Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.
* Planned
Bredero Shaw flow assurance products
provide world class solutions for shallow
water and deepwater applications. The
product lines consist of high efficiency
thermal insulation systems with optimum
thicknesses ensuring easy installation and
flow assurance.
Bredero Shaw paved the way in the 1980s in
the North Sea with the development of
polyurethane-based subsea insulation
systems. Today the same systems are still in
use in the North Sea and developments have
led to the World Class products that are now
in use in both shallow and deepwater.
The ThermoFlo systems are applied by large
volume injection that provides industry
leading capacity and the ability to satisfy
customer’s most demanding schedules.
The ThermoFlo system is designed for
individual project and installation require-
ments and is offered in a number of variants
to meet the demands of both shallow and
deepwater service up to 3000 m.
The ThermoFlo system is also the most
flexible system available in the marketplace
and is very well suited to installation by the
world’s leading reel lay vessels. The system is
also suitable and used extensively for custom
coating of subsea architecture.
The Thermotite system was developed
initially for the North Sea and Norwegian
subsea markets and has been further de-
veloped to meet the industry demand for
highly engineered subsea insulation systems.
ThermoFlo Polyurethane Systems
Thermotite Multilayer Polypropylene Systems
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FLOW ASSURANCEPRODUCT LINE
10 | Offshore Solutions
The multi-layer construction of the
Thermotite product allows for the use of
thermoplastics that have specific thermal and
mechanical properties at different locations
within the system. This flexibility in construc-
tion enables Bredero Shaw to design very
precise solutions optimized for either steady
state or transient conditions.
Thermotite systems can be designed for
water depths up to 3000 m and temperatures
up to 155°C. The system is also suitable for
installation by any method including reel lay.
To complement the Thermotite system, a
proprietary injected polypropylene field joint
insulation system is available that results in
industry leading end-to-end thermal and
mechanical performance critical to the integ-
rity of a flowline and or riser development.
Bredero Shaw has an extensive history in the
design and manufacture of Pipe-in-Pipe
systems utilizing low density polyurethane
foams for both shallow and deepwater.
This highly efficient insulation material is
spray applied or injected over a traditional
FBE anti-corrosion layer. The spray applied
coated assembly is typically placed inside a
steel outer pipe in single (12.2 m) or up to
quad (48.8 m) lengths prior to loadout. The
injected system is typically provided in single
or double joints.
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Pipe-In-Pipe Polyurethane Foam (PUF)
PRODUCT DESCRIPTION
PRODUCT FEATURES
MINIMUM RECOMMENDEDOPERATING TEMPERATURE
MINIMUM PIPE DIAMETER
MAXIMUM PIPE DIAMETER
MINIMUM PIPE LENGTH
MAXIMUM PIPE LENGTH
MAXIMUM RECOMMENDEDOPERATING TEMPERATURE
PLANTS
TYPICAL APPLICATIONS
OHTC(’U’ VALUE)
MAXIMUM WATER DEPTH
K VALUE
PRODUCT ILLUSTRATION
REFERENCE LITERATURE
OFFSHORE COATING SOLUTIONS
Thermotite® (S) Pipe-In-Pipe (S)ThermoFlo (S)® Thermotite® (D) Pipe-In-Pipe (D)ThermoFlo® (D)
SHALLOW WATER DEEPWATER
Pipe-in-Pipe (S) is a lowdensity polyurethane foamproduct applied by eitherinjection moulding or sprayapplication for use in pipe-in-pipe systems providinghighly efficient insulationperformance in shallowwater.
Thermotite (S) is a multi-layer polypropyleneextruded subsea insulationsystem that can be designedand manufactured in a widerange of thicknesses andlayers to meet specificperformance and installationrequirements in shallowwater.
®Thermotite (D) is a multi-layer polypropyleneextruded subsea insulationsystem that can be designedand manufactured in a widerange of thicknesses andlayers to meet specificperformance and installationrequirements in deepwater.
®Pipe-in-Pipe (D) is a lowdensity polyurethane foamproduct applied by eitherinjection moulding or sprayapplication for use in pipe-in-pipe systems providinghighly efficient insulationperformance in deepwater.
50 mm (2”) 150 mm (6”) 150 mm (6”)100 mm (4”) 100 mm (4”) 50 mm (2”)
600 mm (24”) 300 mm (12”) 300 mm (12”)600 mm (24”) 600 mm (24”) 600 mm (24”)
9 m (30’) 9 m (30’) 9 m (30’)8 m (26’)
300 m (984’) 700 m (2297’) Design Department Design Department3000 m (9842’) 3000 m (9842’)
9 m (30’) 9 m (30’)
26 m (85’) 13 m (43’) 13 m (43’)13 m (43’) 13 m (43’) 26 m (85’)
-35°C (-30°F) -35°C (30°F) -35°C (30°F)
115°C (240°F)
< 1.8 W/m.K(1.04 BTU/ft.hr.F)
< 2.5 W/m.K(1.45 BTU/ft.hr.F)
< 1.0 W/m.K(0.58 BTU/ft.hr.F)
< 1.8 W/m.K(1.04 BTU/ft.hr.F)
< 1.8 W/m.K(1.04 BTU/ft.hr.F)
< 1.0 W/m.K(0.58 BTU/ft.hr.F)
115°C (240°F)
-35°C (-30°F)
155°C (310°F) 130°C (266°F) 130°C (266°F)
-35°C (-30°F) -35°C (-30°F)
155°C (310°F)
ThermoFlo (S) is a cast inplace elastomeric syntacticpolyurethane basedmaterial formulated for highhydrothermal stability andhigh hydrostatic loadings.
®ThermoFlo (D) is a cast inplace elastomeric glasssyntactic polyurethanebased material formulatedfor high hydrothermalstability and highhydrostatic loadings.
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0.1 W/m.K(0.058 BTU/ft.hr.F)
0.13 W/m.K(0.075 BTU/ft.hr.F)
0.021 W/m.K(0.0121 BTU/ft.hr.F)
0.021 W/m.K(0.0121 BTU/ft.hr.F)
0.165 W/m.K(0.095 BTU/ft.hr.F)
0.1 W/m.K(0.058 BTU/ft.hr.F)
Product Data Sheets and Project Histories are availablefor all shallow water flow assurance coating products.
Product Data Sheets and Project Histories are availablefor all deepwater flow assurance coating products.
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Highly flexible & suitablefor installation by allpipelay methods
Lowest K-value of wetinsulated systems
Highest manufacturingrate of any subseainsulated system
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Highest approvedoperating temperature155°C.
Highly robustconstruction
Proprietary hightemperature field joint
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Extensive track record
Low K-value
Wide U-valueperformance
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Most widely adoptedsubsea insulation system
Highly flexible & suitablefor installation by allpipelay methods
Highest manufacturingrate of any subseainsulated system
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In service at 2000 mand at 132°C
Proprietary hightemperature field joint
Suitable for electricalheating
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Pearland, Texas
Leith, Scotland
Kuantan, Malaysia
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Pearland, Texas
Leith, Scotland
Kuantan, Malaysia
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Orkanger, Norway
Mobile Plant
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Pearland, Texas
Kabil, Batam Island,Indonesia
Kuantan, Malaysia
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Pearland, Texas
Kabil, Batam Island,Indonesia
Kuantan, Malaysia
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Temperature rangeperformance
High manufacturingthroughputs
Consistent properties
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Flowlines
Risers
Custom coatings
Field joints
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Flowlines
Risers
Custom coatings
Field joints
High temperature
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Flowlines
Risers
Transmissions
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Flowlines
Risers
Custom coatings
Field Joints
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Flowlines
Risers
Custom coatings
Field joints
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Flowlines
Risers
Transmissions
Offshore Solutions |11
Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.
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Orkanger, Norway
Mobile Plant
INTERNALCOATINGPRODUCT LINE
12 | Offshore Solutions
Protective and weight coating products are
concrete based systems developed to provide
pipelines with mechanical protection and
negative buoyancy in offshore environments,
tidal and swamp areas and river crossings.
These products also offer additional security to
pipelines in high traffic sea corridors and in
areas where backfill may damage the anti-
corrosion coating.
The typical density of these products ranges
from 2200 to 3400 kg/m (140 to 210 lbs/ft ) using
quality iron ore and other key raw material
components. Product thickness typically ranges
from 25 mm to 100 mm with thicker coatings
available depending on pipe size, wall thickness
and negative buoyancy requirements.
The HeviCote system is the leading weight
coating system and has been used extensively
across the world. The product is applied to the
pipe using the impingement technique which is
well suited to large diameter pipes and high
3 3
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HeviCote – Impinged Reinforced Concrete®
volume demands. HeviCote can be applied in
thicknesses from 25 mm to 230 mm in a single
pass. It is reinforced with a steel wire cage and
prefabricated to meet specification requirements.
The Compression Coat technique involves
wrapping concrete on a spiral conveyor system
and can be applied in thicknesses from 25 mm to
190 mm in a single pass. Pre-formed concrete
with reinforcing wire mesh is positioned below
the rotating pipe on an angle (pitch) and is
“wrapped around” the pipe. The pitch ensures
there is an overlap of concrete and wire on the
preceding wrap. A tamping machine then
compacts the concrete resulting in a consistent
thickness. The outer polyethylene wrap ensures
controlled curing of the concrete. This process is
available from Bredero Shaw's fleet of portable
plants and is quickly and easily mobilized for
specific projects at new locations.
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Compression Coat – Wrapped Reinforced Concrete
FLOW ENHANCEMENT
Bredero Shaw’s internal coating product line is
used primarily for natural gas pipelines to
smooth the internal pipe surface resulting in
improved flow. The thin film epoxy paint
systems used are designed to lower internal
roughness (drag) reducing turbulence thereby
increasing flow efficiency. Improved flow
conditions may enable use of a smaller pipe or
allow for lower compression requirements.
Additional benefits of using internal flow
coatings include corrosion protection of the
pipe during storage prior to installation,
improved pigging conditions, faster drying
times, and enhanced conditions for visual
inspection of the internal surface of the
pipe walls.
The flow efficiency lining is a two-part liquid
epoxy paint system applied in a single coat. A
cut-back (uncoated portion of pipe) is usually
left at the pipe ends to reduce damage to the
coating from the joint welding procedure.
Internal flow coatings are rigorously tested to
ensure the applied coating films will success-
fully meet the requirements of transportation,
installation, commissioning and service in
all seasons.
Internal flow coatings are qualified to and
applied by API RP 5L2 requirements. For
specific projects outside the API RP 5L2 scope,
modification to the testing, application, and
cure can be conducted to ensure quality
products are provided that meet the needs of
our clients.
SureFlo FEC is a two-part liquid epoxy paint
system applied in a single coat. A cut-back
(uncoated portion of pipe) is usually left to
allow for a high quality joint welding process.
SureFlo SF is a solvent free two-part liquid
epoxy paint system applied in a single coat. The
solvent free system is environmentally-friendly
with similar performance to SureFlo FEC.
SureFlo FBE is a plant applied internal lining
designed for internal corrosion protection for
steel pipelines or where a smooth steel surface
is required.
SureFlo FEC
SureFlo SF
SureFlo FBE
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PROTECTIVEWEIGHT COATING
AND
PRODUCT LINE
OFFSHORE COATINGSOLUTIONS
Offshore Solutions |13
HeviCote® Compression Coat
PRODUCT DESCRIPTION
PRODUCT FEATURES
MINIMUM PIPE DIAMETER
MAXIMUM PIPE DIAMETER
MINIMUM CONCRETE THICKNESS
MAXIMUM CONCRETE THICKNESS
MINIMUM PIPE LENGTH
MAXIMUM PIPE LENGTH
COMPRESSIVE STRENGTH
DENSITY
REFERENCE LITERATURE
PLANTS
HeviCote is a concrete coating system designed to provide negativebuoyancy and mechanical protection for costly offshore pipelines.HeviCote is available in various thicknesses and densities and can beapplied over anti-corrosion and certain insulation coatings.
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Compression Coat is a side wrap applied concrete coating that is usedon offshore pipes or on pipes which will be laid in wet areas. Theweight of the concrete provides negative buoyancy. Compression Coatis available in various thicknesses and densities to suit all applicationrequirements.
165 mm (6.5”)100 mm (4”)
1220 mm (48”)1120 mm (44”)
25 mm (1”)25 mm (1”)
190 mm (7.5”)230 mm (9”)
8.5 m (28’) 9 m (30’)
18 m (60’) 18 m (60’)
20.7 - 41.4 MPa (3000 - 6000 psi) 27.6 MPa (4000 psi)
2243 - 3364 kg/m (140 - 210 lbs/ft )3 3 2243 - 3364 kg/m (140 - 210 lbs/ft )3 3
PRODUCT ILLUSTRATION
Product Data Sheets and Project Histories are available for all protective and weight coating products.
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Leith, Scotland
Farsund, Norway
Onne, Nigeria
Ras Al Khaimah, UAE
Kabil, Batam Island, Indonesia
Kuantan, Malaysia
Jubail, Saudi Arabia
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21 Street,Edmonton, Alberta
st
Channelview, Texas
Coatzacoalcos, Mexico
La Brea, Trinidad
Tema, Ghana
Onne, Nigeria
Jubail, Saudi Arabia
Kembla Grange, Australia
Mobile Plants
SureFlo FEC® SureFlo SF® SureFlo FBE®
PRODUCT DESCRIPTION
PRODUCT FEATURES
MINIMUM PIPE DIAMETER
MAXIMUM PIPE DIAMETER
MIN. OPERATING TEMPERATURE
MAX. OPERATING TEMPERATURE
REFERENCE LITERATURE
PLANTS
MINIMUM PIPE LENGTH
MAXIMUM PIPE LENGTH
300 mm (12”) 300 mm (12”) 300 mm (12”)
1320 mm (52”) 1320 mm (52”) 1320 mm (52”)
10 m (33’) 10 m (33’) 10 m (33’)
24 m (80’) 24 m (80’) 13 m (43’)
-40°C (-40°F) -40°C (-40°F) -40°C (-40°F)
129°C (264°F) 129°C (264°F) 129°C (264°F)
Product Data Sheets and Project Histories are available for all internal coating products.
SureFlo FEC is a thin film internal epoxycoating applied in natural gas pipelines tosmooth the internal pipe surface for improvedflow.
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Reduces friction costs and compressioncosts
Clean internal surface
Global manufacturing capability
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Reduces friction costs and compressioncosts
Clean internal surface
Global manufacturing capability
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Reduces friction costs and compression costs
Clean internal surface
Global manufacturing capability
Corrosion protection
SureFlo FBE is a plant applied lining forsteel pipes where internal corrosionprotection or a smooth surface is required.
®SureFlo SF is a solvent-free thin filminternal epoxy coating coating used toimprove the flow of non-corrosive gas in apipeline.
®
�Camrose, Alberta
Regina, Saskatchewan
Veracruz, Mexico
Leith, Scotland
Farsund, Norway
Jubail, Saudi Arabia
Kabil, Batam Island, Indonesia
Kuantan, Malaysia
Kembla Grange, Australia
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Hamilton, Ontario
� Jubail, Saudi Arabia
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Wide range of coating densities and thicknesses available
Compatible with most anti-corrosion and insulation coating systems
Many product options are available
Strategically located facilities
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Side wrap concrete technology
Portable coating facilities
Wide range of coating densities and thicknesses available
Compatible with most anti-corrosion and insulation coating systems
Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.
Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.
14 | Offshore Solutions
CUSTOM COATINGS FIELD JOINTSAND
Bredero Shaw’s facilities offer a complete range of products for custom coating and field joints.
Working with operators, contractors and fabricators, Bredero Shaw manages the supply of
personnel, equipment and technical support for all field joints and custom coatings in both
onshore and offshore vessel environments. In addition, the company has an in-house technical
department that provides design and technical support.
Bredero Shaw can offer coating solutions for items such as spool pieces, bends, risers, clamps,
manifolds, tees, xmas trees, jumpers and short runs or short pieces of line pipe and field joints.
A wide variety of products can be applied including:
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Fusion Bonded Epoxy – FBE
Syntactic PU – SPU
Solid Polyurethane – PU
ThermoFlo Product Line
3-Layer Polypropylene – 3LPP
Polychloroprene (Neoprene) – PCP
EPDM (Rubber)
Internal Rubber Lining
Polyurethane Mouldings
Polyurethane Half Shells – Solid/Syntactic/Foam
Sprayed PU Foam
High Performance Canusa Heat Shrink Sleeves
Flame Sprayed PP
Injected Moulded PP
®
OFFSHORE COATING SOLUTIONS
LOGISTICS
Bredero Shaw has many years of experience managing the transportation
of pipes to and from its coating plants. Some of the benefits of this
experience in logistics are highlighted below:
The company can collect pipe, coat pipe, and deliver coated pipe
anywhere in the world.
Reliable, international expertise which provides a single-source,
integrated service resulting in a more efficient completion of the
client’s project.
Single source capability reduces complex interfaces, improving time
spent in project management and cash flow.
ISO 9001 certification ensures adherence to industry production and
safety standards and the efficient handling of the coating and
shipping processes.
Experienced personnel with extensive contacts in the shipping industry,
provide the client with cost-effective and optimum logistics strategies.
Availability of a tranship barge with essential pipe-handling equipment
and high loadout rate ability. The barge can be mobilized to further
service your project.
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Bredero Shaw can mobilize coating plants to allow for coating in-
country and near the pipe spread. Recent projects include the
mobilization of Compression Coat concrete plants in Trinidad,
Mexico and Ghana. Mobilization can improve the economics of a
sufficiently large project, qualify for in-country content requirements
and improve logistics.
The company can also supply pipe coating plants on a turnkey basis
designing, fabricating, mobilizing, and commissioning plants
anywhere in the world.
Bredero Shaw is fully prepared to work on your project with a
tailored solution that meets the project requirements. Consult with
your Bredero Shaw representative today.
PLANT MOBILITY
Offshore Solutions |15
16 | Offshore Solutions
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PARTIAL LIST OF KEY AROUND THE WORLDOFFSHORE PROJECTS
Over 100,000 kms of pipelines around the world have been protected using Bredero Shaw technology and services.
The global map highlights a partial list of key offshore projects.
3 SABLE OFFSHORE ENERGY PROJECTSHELL/EXXON MOBILALLSEAS
Location:
Plant:
Product:
Details:
Year:
Nova Scotia
Sheet Harbor, Nova Scotia
Compression Coat and FBE
380 kms 8”, 12”, 18” and 26”
1998
5 BP THUNDERHORSEHEEREMA
Location:
Plant:
Product:
Details:
Year:
Gulf of Mexico
Mobile, Alabama
Thermotite
123 kms of 8”, 10” and 12” pipe
2003 and 2004
®
1 SNØHVITSTATOILTECHNIP
Location:
Plants:
Product:
Details:
Year:
Barents Sea
Orkanger, Norway and Leith, Scotland
3LPP and 3LPE (Orkanger),HeviCote (Leith)
17 kms of 16” 3LPP coated pipe (Orkanger)and HeviCote
2004
®
®145 kms of 28” (Leith)
4 KASHAGANAGIP KCOSAIPEM
Location:
Plant:
Product:
Details:
Year:
Kazakhstan
Kuantan, Malaysia
3LPP and SureFlo FEC
310 kms 18” and 28”
2005
2 LANGELEDSTATOILSTOLT, ALLSEAS
Location:
Plant:
Product:
Details:
Year:
North Sea
Farsund, Norway
HeviCote , and SureFlo FEC
1200 kms of 42”/44”
2004-2006
®
2
Offshore Solutions |17
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6 RAS GAS EXPANSIONMCDERMOTT
Location:
Plant:
Product:
Details:
Year:
Qatar
Ras Al Khaimah, UAE
HeviCote
270 kms of 38”
2003-2004
®
7 BUDNATIONAL GAS COMPANY OF TRINIDAD AND TOBAGOSTOLT
Location:
Plant:
Product:
Details:
Year:
Trinidad
La Brea, Trinidad
Compression Coat
64 kms of 36”
2004
9 WEST NATUNACONOCO PHILLIPS, GULF, PREMIERMCDERMOTT
Location:
Plant:
Product:
Details:
Year:
Indonesia
Batam Island, Indonesia
HeviCote and SureFlo FEC
680 kms of 16, 22 & 28”
1999
®
8 WEST AFRICA GAS PIPELINEWAPCo(CHEVRON TEXACO, SHELL, OTHERS)HORIZON
Location:
Plant:
Product:
Details:
Year:
West Africa
Tema, Ghana
Compression Coat
598 kms of 20”
2005
10 BAYU DARWINCONOCO PHILLIPSSAIPEM
Location:
Plant:
Product:
Details:
Year:
Australia
Kuantan, Malaysia
HeviCote and SureFlo FEC
507 kms of 26 “
2003
®
3 10 4 1
18 | Offshore Solutions
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AMERICAS EUROPE, AFRICA, FSU
FAR EAST, MIDDLE EAST, AUSTRALIA
1. 34 Street, Edmonton, Alberta
2. 21 Street, Edmonton, Alberta
3. Camrose, Alberta
4. Calgary, Alberta
5. Regina, Saskatchewan
6. Hamilton, Ontario
7. Adelanto, California
8. Fontana, California
9. Vineyard, Utah
10. Channelview, Texas
11. Pearland, Texas
12. Monterrey, Mexico
13. Veracruz, Mexico
14. Coatzacoalcos, Mexico
15. La Brea, Trinidad
16. Ellon, Scotland
17. Leith, Scotland
18. Orkanger, Norway
19. Farsund, Norway
20. Tema, Ghana
21. Enerhen/Warri, Nigeria
22. Onne, Nigeria
23. Jubail, Saudi Arabia
24. Ras Al Khaimah, UAE
25. Kabil, Batam Island, Indonesia
26. Kuantan, Malaysia
27. Kembla Grange, Australia
th
st
PLANTS
www.brederoshaw.com
REGIONAL OFFICES
AMERICAS
Bredero ShawA ShawCor Company2350 N. Sam Houston Pkwy E.Suite 500Houston, Texas77032-3130, USATelephone: +1 (281) 886-2350Fax: +1 (281) 886-2353
Shaw Pipe ProtectionA ShawCor Company1200, 630 - 3rd Avenue S.W.Calgary, Alberta,T2P 4L4, CanadaTelephone: +1 (403) 263-2255Fax: +1 (403) 264-3649
EUROPE/AFRICA/FSU
Bredero ShawA ShawCor CompanyImperial DockLeith, Edinburgh, EH6 7DTScotland, UKTelephone: +44 (131) 553-9600Fax: +44 (131) 553-9699
Thermotite
P.O. Box 214N-7301 OrkangerNorwayTelephone: +47 (72) 46 60 60Fax: +47 (72) 46 60 70
®
A ShawCor Company
MIDDLE EAST/FAR EAST/AUSTRALIA
Bredero ShawA ShawCor Company101 Thomson Road#17-01/02 United SquareSingapore 307591Telephone: +65 6732-2355Fax: +65 6732-9073
SHAWCOR CORPORATE OFFICE
25 Bethridge RoadToronto, OntarioM9W 1M7,Telephone: +1 (416) 743-7111Fax: +1 (416) 743-7199
Canada
OFFMB-R010-P0505
2005 © Bredero Shaw Limited