oem cms encompass™ oem - rockwell automation · 1,000 1,200 20% oem tech-long 20%. 16 2008 1 2000...

2008 1

6

OEM

CMS

Encompass™

EtherNet/ IP™ OEM

Tech-Long

20%

ControlLogix®

OEM8

Automation Today is published by

ROCKWELL AUTOMATION ASIA PACIFIC LTD

27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846

EDITOR:

Gail Anderson Ð [email protected]

ROCKWELL AUTOMATION GREATER CHINA

4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave

Dongcheng District 100005, Beijing

Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536

Contact: Yang YangÐ [email protected]

©2007 Rockwell Automation. All rights reserved. The contents of this

publication may not be reproduced in whole or part without the consent of the copyright owner.

OEM

(OEM)

OEM

OEM

OEM

OEM

OEM

OEM

OEM

OEM

OEM

OEM

OEM

Coulton Keiran

2 2008 1

2008 1 3

2 O E M

4

4

4 ProsCon

4 EtherNet/IP

4 Baldor

4

5 OEM( )

8

9

10

11

12

13 2007

14 O E M

15 OEM Tech-Long 20%

16

17 OEMax NX PLC

18 60% 16%

20 ¥

22 O E M

24 EtherNet/IP O E M

26

28 ControlLogix

30

34

36

37 ControlLogix

37

38 Kinetix 2000

39

39 MicroLogix 1100

ENCOMPASS

O E M

2008 1

4.8

4 2008 1

EtherNet/IP

ODVA

ODVA (CIP)

(Cisco Systems) (Eaton

E l e c t r i c a l ) ( O m r o n

C o r p o r a t i o n )

(Rockwell Automation)

EtherNet/IPª

EtherNet/IP CIP

ODVA

(Common Industrial

Protocol CIPª)

Modbus¨/TCP

Modbus/TCP

Modbus/TCP

CIP

2008

E t h e r N e t / I P

Modbus/TCP ARC

Harry Forbers

ODVA

C I P

Modbus/TCP CIP

CIP

CIP

Baldor

Baldor

17 5

160 Baldor

11 ARC Endress+Hauser

:

(FDT) Endress+Hauser

/ (FDT/DTM)

HART FF

FDT ODVA

EtherNet/IPª

ODVA ODVA

EtherNet/IP (CIP)

ODVA

2007 2 Cork ProsCon

ProsCon

ProsCon

2008 1 5

OEM

OEM

O E M

Christopher Zei

Zei

OEM

OEM

2006

11 7 6

12

3 2 3

(OEM)

OEM

-

OEM

Michael Mann

OEM

OEM

SKU

( ) -

Zei

OEM -

-

OEM

OEM Zei

OEM

OEM

:

OEM

Zei

OEM

OEM

Mann

OEM (CoE)

OEM

Zei OEM

OEM

OEM

Zei

-

Logix

FactoryTalk¨

OEM

Zei

OEM

CMS

Allen-Bradley¨ CompactLogixª

( 10 )

FactoryTalk

P o w e r

Programming OEM

OEM

OEM OEM

OEM

OEM

( 9 )

OEM

Allen-Bradley¨ CompactLogixª

4

CompactLogix

( Performance and Capability Resources Guide)

RSLogixª 5000

DeviceNetª Logix

DeviceNet

OEM

6 2008 1

2008 1 7

OEM

OEM

OEM

OEM

Zei

O E M

Encompassª

( 12 ) Encompass

- -

Zei

( )

OEM

(

)

Zei

OEM

OEM

- -

AT

(OEM)

:

-

-

/ -

-

-

(OEM)

OEM

PLC

18

4

30

OEM

Al len-Bradley ¨

ControlLogix¨ Kinetix¨ 6000 Ultraª3000

RSLogixª 5000

Kinetix -

- 50%

75% 30 15

ControlLogix

ERP

OEM

:

www.rockwellautomation.com/solutions/oemwww.rockwellautomation.com/go/iatools

8 2008 1

2007 11 7

300

Allen Bradley¨

CompactLogix

I/O

30

2008 1 9

2007 8 8

600 1

3

( )

90%

10%

( ) Mark

Todd

300

13 000

Al len

Bradley PowerF lex

PowerFlex

PowerFlex

PowerFlex 4

OEM

PowerFlex 7

EMC

80

PowerFlex70

PowerFlex700

9

IEC 60439-1

Allen-Bradley¨ CENTERLINE 2500 IEC

(MCC) CENTERLINE

2500 IEC MCC CENTERLINE 2100

CENTERLINE 2400 MCC

CENTERLINE MCC

CENTERLINE 2500 IEC

MCC

CENTERLINE 2500 IEC

Intell iCENTER ,

MCC ,

CENTERLINE 2500 IEC MCC

MCC

CENTERLINE 2500 IEC MCC

10 2008 1

D e r e k

Jones

(

)

( )

PLC

Allen-Bradley¨

GuardLogix SIL3

ControlLogix

,

(Engineered Solutions Business

ESB),

,

, UL508A

,

;

,

,

,

2008 1 11

2007 9 18 20

23

90

,

12 2008 1

2007 11 14

15

(Automation Fair 2007)

2007

(Manufacturing Perspective

2007) 2007

60

http://www.automationfair.com

2007

2008 1 13

2007 11 20 22

2007

(Integrated Machine Safety solution

with Broadest Product Portfolio)

PLC

SmartGuard 600

16 8

4

USB CIP

Safety DeviceNet

DeviceNet 32 Allen-

Bradley Guard I/O

( GuardLogix

I/O) DeviceNet

PLC HMI RSNetWorx

for DeviceNet DeviceNet

SmartGuard

14 2008 1

OEM

OEM (CoE)

(OEM)

OEM

CoE OEM

CoE

OEM

OEM

OEM

OEM

OEM

OEM

CoE OEM

,

/ :

OEM

1%

10%

OEM

OEM

OEM

CoE

/ :

CoE OEM

CoE OEM

OEM

CoE OEM

OEM CoE

OEM

CoE PLC

OEM

OEM CoE CoE

/

OEM CoE

/

OEM

OEM

2008 1 15

Tech-Long

16

PLC

Tech-Long

OEM

OEM Allen-

Bradley¨ CompactLogixª

Tech-Long

(OEM)

Tech-Long

20%

PLC

PLC

PLC

Allen-Bradley I/O

DeviceNetª OEM

( 9 )

Tech-Long CompactLogix

PLC

I/O PLC

I/O

DeviceNet

CompactLogix

CompactLogix PID

Allen-Bradley PowerFlex¨

(

) Dev iceNet

CompactLogix

Rockwell

Software¨ RSView¨32

CompactLogix

Allen-Bradley

VersaViewª 1500P

CompactLogix

Tech-Long

CompactLogix I/O

16

Tech-Long

33%

1,000 1,200 20%

OEM Tech-Long

20%

16 2008 1

2000

UNESCO

300 1 260

1980

1,380,000

20 90 2 5 6

MRO

147

74 8

50%7 5

70%

(CSM)

(IBE)

(Andy Hu)

(IBE)

IBE

(MRO) 41%

¥

¥

( )

¥

¥

¥

¥

¥

¥ (

)

¥ 41%

¥

¥

¥

(RONA)

¥

2008 1 17

Andy Hu

5

2004 9

MRO

5

7 537 5

5 22

41%

1988

(Ulsan)

(Yeocheon)

15

2003 8 1

(Total

Group)

(Atofina)

( )

(Daesan) 14

( )

( )

OEMax

1994

SPC PLC

OEMax NX PLC

10

( )

/

PLC

OEMax PLC OEMax

OEMax

OEMax

OEMax

OE

Max NX70 PLC

10

OEMax

OEMax NX PLC

OEMax

OEMax NX

PLC

O E

Max PLC

OEMax¨NX PLC

20 - -

(VFFS)

VFFS

VFFS

1977 Nichrome

- -

VFFS

Nichrome

Nichrome

Nichrome

(Pune) 40,000

40

3,200

Nichrome Nichrome

500

25%

35%

Nichrome

700 2002

Nichrome Nichrome

(Samalkha)

Nichrome

/

/

VFFS

15

18 2008 1

¥- - (VFFS)

¥ /

¥

¥ SCADA

¥

¥ 2mm

¥

¥ 20%

¥ 16%

¥

¥ (MTBF)

20%

¥

¥ 60%

60%

16%

(OEM) Nichrome

(Rockwell Automation®) -

(Allen-Bradley®)

15

OEM

+/-3mm

1

2-3

15

35

Nichrome

OEM

Nichrome

Nichrome

(Rockwell Automation¨)

( )

Nichrome

- (Allen-Bradley¨)

Nichrome

Nichrome

-

MicroLogixª 1500

D e v i c e N e t ª -

Ultraª 3000 -

H F

MicroLogix 1500

(RTC)

1K 1 Ultra

3000 H F

Ultra 3000

PLC¨

-

Ultraware

Ultraware

-

PanelViewª300HMI

DH-485

SCADA

Nichrome

10

+/-3mm

+/-1mm

20% 16%

(MTBF)

20%

Nichrome H.P Joshi

60%

SCADA

Nichrome

Nichrome

2008 1 19

20 2008 1

2007 8 8

600 1 3

(

)

( )

Allen-Bradley¨( A-B)

A-B PowerFlex

( )

( )

A-B PowerFlex

PowerFlex

PowerFlex

PowerFlex 4

OEM

PowerFlex 7

EMC

80

PowerFlex70 PowerFlex700

9

2008 1 21

PLC

OEM

5-6

PowerFlex

PowerFlex4

OEM

PowerFlex7

10

80%

100

A-B

A-B

1 2

2 3

A-B

PLC

A-B

25

A-B

A-B

A-B

A-B

1000kW

Direct to Drive

DTD

A-B A-B

A-B

A-B 80 90

A-B

A-B

22 2008 1

D a i l y

EtherNet/IPª

CMS

I/O

HMI

OEM( )

OEM

Logix Gordon Daily

CMS(Compact Machine Solution)

OEM

C M S A l l e n - B r a d l e y ¨

CompactLogixª

(PAC) PanelViewª Plus

POINT I/Oª Kinetix¨

PowerFlex¨ 4 40

OEM

Add-

on

Add-on

Logix

Add-on

OEM

CMS

CMS

RSLogixª5000

PowerFlex

CMS

EtherNet/IP

EtherNet/IP (CIP)

OEM

EtherNet/IP

OEM

EtherNet/IP

Web

Daily

PackML NASI/ISA S88

OEM

Daily CMS

Daily

CMS

CMS

CAD

Daily

CMS OEM

CompactLogix CompactLogix Logix

RSLogixª5000 OEMLogix

KinetixªSERCOS

CompactLogix Kinetix

PanelView PlusPanelViewª Plus (HMI)

OEMPanelView Plus Logix

PowerFlex PowerFlex¨40

PowerFlex CompactLogixª OEM

POINT I/O POINT I/Oª I/O

I/O

EtherNet/IPEtherNet/IPª

(CIP) OEM

I/O CompactLogixª

2008 1 23

24 2008 1

OEM

OEM

OEM

I/O

OEM

OEM

OEM

Sandip Chaudhari OEM

EtherNet/IPª

Sandip

OEM

OEM

OEM

OEM

OEM

Sandip

OEM EtherNet/IP

EtherNet/IP

EtherNet/IP I/O

EtherNet/IP OEMEtherNet/IP

2008 1 25

EtherNet/IPª EtherNet/IPªEncompass OEM( )

EtherNet/IP

I/O

IEEE 802.3 TCP/IP

(CIP) 2001

Sandip

OEM

OEM

120

2 0 0

EtherNet/IP

OEM

Sandip OEM

EtherNet/IP OEM

EtherNet/IP

Allen-Bradley¨

OEMOEM

¨EtherNet/IPª I/O

ControlLogix¨ CompactLogixª

Encompass OEM (

) Allen-Bradley

OEM

EtherNet/IPEtherNet/IP

OEM

26 2008 1

Encompass

Encompass

30

Encompass

OEM( )

Encompass

Encompass Encompass

Encompass

Paula Bognar

ControlLogix¨ EtherNet/IP

Encompass

Bognar

ENCOMPASS

www.rockwellautomation.com/encompass

2008 1 27

Encompass

Accu-Sort Systems 658448484www.accusort.comAdvanced Micro Controls Inc. 1 860 585 1254www.amci.com

alpha getriebebau GmbH 49 79 31 493 0www. alphagetriebe.deAmerican Power Conversion (APC) 1 800 890 4272 UPSwww.apc.com Ametek Patriot Sensors 1 248 435 0700 , www.ametek.com

Belden International Inc. 852 2955 0128www.belden.comCisco Systems, Inc. 1 800 553 6387 , IP , www.cisco.comCognex Asia Pacific 65 6325 5700 /www.cognex.comData-Linc Group 86 10 6442 9561 -www.data-linc.comECT International, Inc. 61 3 5229 2922 CADwww.ecti.com Escort Memory Systems 1 831 438 7000www.ems-rfid.com Festo Corporation 1 631 435 0800www.fesot.comFluke Corp. 1 425 347 6100www.fluke.comHardy Instruments, Asia 65 6258 9218 , www.hardyinstruments.comHelm Instrument Co. Inc. 1 419 893 4356 , www.helminstrument.com

Hilscher Japan KK 81 3 5362 0521 , PLCwww.hilscher.comHirschmann Automation and Control Pte. Ltd. 65 6316 7797 ,www.hirschmann.com HMS Industrial Networks AB 46 35 17 29 00 , www.hms-networks.com Mettler-Toledo Pte. Ltd. SEA 60 3 7844 5800www.mt.com Microwave Data Systems 86 10 8519 1388www.microwavedata.com MTE Corporation 1 262 253 8200www.mtecorp.comNumatics Co. Ltd. Asia 886 2 29 15 16 05www.numatics.comOnline Development Inc. 1 865 251 5252www.oldi.com Panduit Asia Pacific 65 6379 6700 - , www.panduit.comPhoenix Digital Corporation 1 480 483 7393www.phoenixdigitalcorp.com ProSoft Technology, Inc. 60 3 7724 2080www.prosoft-technology.com Spectrum Controls, Inc. 1 425 746 9481 , I/O / -www.spectrumcontrols.comStratus Technologies (Hong Kong) Ltd. 852 2844 5200www.stratus.com/salesWeed Instrument Co. 1 512 434 2850 , , , www.weedinstrument.comWoodhead Asia Ltd. 65 6261 6533 , -PLC /www.woodhead.com , ,

*

28 2008 1

A B

ControlLogix

ControllogixControllogix

1998 AB PLC

PLC

Controllogix

IO

Controllogix

Controllogix

Ethernet/ip

controlnet

Controllogix devicenet

D H + R S 2 3 2 D H 4 8 5

Ethernet/IP

C o n t r o l l o g i x

Rslogix5000, Rslogix

Rsview32

Controllogix

PLC Rsnetworx

controlnet

rsnetwors

RSLINX RSLINX

Controllogix

AB

Controllogix

.

(1)

(2)

(3)

(4)

(5)

(6)

3.1

3.2

175

3.3

1 1 1 4

1

3.4

(a)

ControlLogix063020

: ControlLogix : ControlLogix DeviceNet

ControlNet

2008 1 29

(b)

(4) No.1

No.1 No.2

No.2

No.1 No.1

No.2 No.2

No.1 No.1

No.1

No.1

No.1

No.2

No.2 No.2

No.2

PLC

.

LEL

3.5

175

3.6

4.1 ControlLogix

4.1.1

ControlLogix

ControlNet

ControlNet

1756CNBR ControlNet

Controllogix

ControlNet PLC

Souce-Destination( - )

Producer-Consumer( - )

ControlNet

ControlNet ControlLogix

CNB CNBR

75

ë1000M

5M/

ControlNet

C P U

C N B ( C N B R , )

ControlNet

D H +

ControlNet DH+

4.1.2 ControlLogix

CPU ControlLogix

1756-L61 2M

1756-IB32

1756-OB32

1756-IF16 1756-

OF8

4.2

RSLoix5000

ControlLogix

RSLinx RSView32

R S L o i x 5 0 0 0

RSNetwork for ControlNet

ControlNet

ROCKWELL

30 2008 1

:

:

FMS

Abstract: The theory basis characteristics and basic content of

condition-based maintenance the developed of

condition-based maintenance interiorly and overseas the

necessity of carrying out condition-cased maintenance in

the automobile parts industry , analyzing the reason of be

not used condition-cased maintenance of in the

automobile parts industry how carrying out condition-cased

maintenance in the automobile parts industry and a

example are discussed in this paper.

Keywords: Condition-Based Maintenance , Condition Monitoring,Failure Diagnosis, Automobile Parts, FMS

RSView32 6.3

5.1

5.2

5.3

5.4

5.5

5.6

ControlLogix

1 2004 5

2 ControlLogix

FlashMemory

3

ControlLogix

4 Logix

:

:

[1] LOgix5550

[2] LOgix5550

[3] RSView32

2008 1 31

1

[1]

2

1

2

3

3

:

;

1

(1950 )

,

(1950

~1970 )

1970

1980 2 460

7 500

(750

)

[2]

2000

3

0.5

2.5 1 5

1 17

50% 75%

25~50% 100

1

[3]

2

1979

1983 1

1979

1986 291

2

1985

2 740 4 1

2

1300 / 5

3

1

FMS

FMS

2 FMS

( ) CNC

32 2008 1

3

FMS

4

1

2

3

FMS

4 FMS

,

FMS

,

,

1

FMS

(CNC)

(ATC)

CNC

CNC

1 3

[6]

FMS

2

3

4

5

FMS

x y

z

6 :

7

8

2006 4 24

MV-5A

MV-5A

( ) X

( )

SKFN3020 490

/ 50

2008 1 33

MV-5A

1 ,

X

0.28G S

8mm/s

1

1

2

X

3

8mm/s

4

:

[1]

J

2005 1 101

105

[2] ,

J ,

,1996,3 7 ~!1

[3] newmaker

[4]

J ,

,1998,9 18 19

[5] ,

[6] . . FMS

J , , 2001,21~4

:

:

:

:

:250116

:0531-8558 7384

:13156186456

1 MV-5A

X Vertical Magnitude 0.23329 mm/sec 2006-4-24 10:38

X Vertical Spectrum 0.156783 mm/sec 2006-4-24 10:38

X Vertical Magnitude 0.016358 g's 2006-4-24 10:38

X Vertical Spectrum 0.000450828 g's 2006-4-24 10:38

X Vertical Magnitude 0.224778 mm/sec 2006-4-24 10:39

X Vertical Spectrum 0.230029 mm/sec 2006-4-24 10:39

X Vertical Magnitude 0.0160375 g's 2006-4-24 10:39

X Vertical Spectrum 0.000397699 g's 2006-4-24 10:39

Horizontal Magnitude 5.03043 mm/sec 2006-4-24 10:43

Horizontal Spectrum 1.96187 mm/sec 2006-4-24 10:43

Horizontal Magnitude 0.283579 g's 2006-4-24 10:43

Horizontal Spectrum 0.00392814 g's 2006-4-24 10:43

Vertical Magnitude 7.95584 mm/sec 2006-4-24 10:46

Vertical Spectrum 8.86027 mm/sec 2006-4-24 10:46

Vertical Magnitude 0.137244 g's 2006-4-24 10:46

Vertical Spectrum 0.00246436 g's 2006-4-24 10:46

Vertical Magnitude 0.568165 mm/sec 2006-4-24 10:54

Vertical Spectrum 0.466614 mm/sec 2006-4-24 10:54

Vertical Magnitude 0.209907 g's 2006-4-24 10:54

Vertical Spectrum 0.0071692 g's 2006-4-24 10:54

Myuna

600 25%

60-80

56

52

750

365 3

Centennia l

Myuna Greg Briggs

Myuna

20

2003 2

MDG 2005

Briggs

SIL 2

2003

(SCR)

M i c h a e l

Graves

S6R SCR

1

120 Graves

Allen-Bradley ControlLogix

PMI ControlLogix

ControlLogix

Myuna

2004

SIL 2

Allen-Bradley GuardPLC 1200

34 2008 1

OEM

Centennial Myuna

200 1 35

OEM

ControlLogix

Briggs

0.5 2.2

2 8

Tim Keech

GuardPLC

ControlLogix

GuardPLC

DeviceNet

ControlLogix

Graves

80

Keech

Myuna

ControlLogix

Briggs

Keech

Briggs

10-15

Al len-

Bradley PanelView

EOI

EtherNet/IP ControlLogix

ControlLogix

Briggs

Entek

Briggs

Entek

DeviceNet ControlLogix

Briggs

Myuna

36 2008 1

( )

ControlLogix CCP143S 5 1 7 1 12 5,580

ControlLogix CCP143A 5 1 14 1 19 6,120

PowerFlex 700 CCA163C 3 1 14 1 17 2,750


RSView SE RS-RSVSE 5 1 21 1 26 6,300


PLC5 RSLogix5 CCP410 5 2 25 3 2 5,820

SLC500 RSLogix500 CCPS43 5 2 25 3 2 4,950


PanelView PanelBuilder32 CCP196 3 3 3 3 6 3,150

Kinetix 6000 CCN200 2 3 10 3 12 2,850

PowerFlex 700 CCA163C 3 3 10 3 13 2,750

RSView32 RS-RSVTRG 5 3 10 3 15 5,250


PowerFlex 700S Phase II PFX700S2-LD 3 3 17 3 20 2,850



PowerFlex 7000 CMV131C 5 3 31 4 5 8,750


PLC5 RSLogix5 CCP410 5 4 14 4 19 5,820

SLC500 RSLogix500 CCPS43 5 4 14 4 19 4,950


PLC5 RSLogix5 CCP411 5 4 21 4 26 6,570

RSView ME CCV204 4 4 21 4 25 6,060



PLC5 RSLogix5 CCP410 5 5 19 5 24 5,820

SLC500 RSLogix500 CCPS43 5 5 19 5 24 4,950

PowerFlex 700 CCA163C 3 5 26 5 29 2,750




PowerFlex 700 CCA163C 3 6 9 6 12 2,750

Kinetix 6000 CCN200 2 6 16 6 18 2,850

PLC5 RSLogix5 CCP410 5 6 16 6 21 5,820

RSView32 RS-RSVTRG 5 6 16 6 21 5,250

2008 1 37

OEM

CompactLogixª

Al len-

Bradley¨ 1768-EWEB

Web

(XML)

EtherNet/IPª

EWEB

Internet

EWEB 2 MB

:

www.rockwellautomation.com/solutions/oem/

Cont ro l Log ix

PAC

ControlLogix L64

RSLogixª 5000 V16

Add-on

RSLogix FuzzyDesigner

www.ab.com/programmablecontrol/pac/controllogix/ne

ws_2xmemory.html

Allen-Bradley¨ ControlLogix¨

16 MB

ControlLogix 1756-L64

(PAC)

(HMI)

HMI

FactoryTalk¨ Logix PAC

HMI

FactoryTalk

ControlLogix V16 L64

ControlLogix

L64

ControlLogix

38 2008 1

¥ SERCOS

Allen-Bradley Logix Kinetix

18

:

www.ab.com/motion/servodrives/kinetix2000.html

Kinetix¨

Kinetix 2000

300W 3KW

OEM

Kinetix

Kinetix 2000 Allen-Bradley¨

MP-Seriesª 230- Allen-

Bradley TL-Seriesª CompactLogixª

L43 Kinetix 2000

:

¥

Kinetix 2000

2008 1 39

B MicroLogix 1100 MicroLogix 1100 DWD

Allen-Bradley¨ MicroLogixª

B MicroLogix 1100

WEB

OEM

I/O

10/100 Mbps EtherNet/IPª

PID

MicroLogix 1100 DWD 12

:

www.ab.com/programmablecontrol/plc/micrologix1100/

:www.ab.com/motion/servodrives/kinetix6000.html/

TUV GuardMotionª Allen-Bradley¨

Kinetixª 6000

Kinetix 6000

20%

TUV Rheinland

IEC 61508 SIL 3

EN 954

Category 3

MicroLogix 1100

oem cms encompass™ oem - rockwell automation · 1,000 1,200 20% oem tech-long 20%. 16 2008 1 2000...

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