Öhlins Tools Manual2017

Shock absorbersStrutsFront forksSteering dampers

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Please read before using this manualNote that the tools in this manual are presented in as-cending part number order.

Although, if a tool is a part of a tool assembly it will be presented together with the assembly, therefore some tools can not be found in their natural part number order.

See example below;If you have any questions regarding Öhlins Tools, please contact Öhlins Racing AB.

Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.

© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.

00773-01Bench Vice AssemblyVertical reservoir

00773-02Bench Vice AssemblyHorizontal reservoir

01878-01Damper HolderUse together with tool 00773-02TTX40, Ø 49mm

Note!Part numbers not in as-cending order. Part number 01878-01 can only be used together with part number 00773-02.

3

00704Tool End CapTo loosen end cap00704-01 Twin00704-02 TTX 36 00704-03 Shaft spacer AT-kit 00704-04 TTX 44 MX with 05129-09 seal head 00704-05 TTX 3900704-06 ORQ XMXX

00710-02C-spannerFor 46mm dampersTo adjust spring pre-load

00714-01Arm AssyFor 36 dampersTo loosen upper circlip 00128-01

00715-01Screwdriver, sharpTo remove circlips on all shock absorbers

00710-01C-spanner For 36mm dampersTo adjust spring pre-load

00710-05C-spannerFor TTX36 dampersTo adjust spring pre-load

00710-06For DU 340/925

4

00720-01Measure Pin Assy 3mmFor dividing piston

00720-03Disassembly Tool, End CapTo remove reservoir end cap

00716-01Screwdriver, bluntTo remove circlips on all shock absorbers

00720-02Measure Pin Assy6mmFor dividing piston 44mm reservoir and FGR-kit

00720-04Measuring Tool dia 25For dividing pistonTTX46 McPherson

01821-02Retainer Floating Piston 49 Assy6mmFor 49mm reservoirUse together with tool 00720-01

5

00727Soft Jaws00727-02 10-12mm, 35mm wide00727-03 14-16mm, 35mm wide00727-04 22mm, 35mm wide00727-05 14-16mm, 25mm wide00727-06 30-34mm, 55mm wide00727-07 16-18mm, 35mm wide00727-08 8-28,8mm 35mm wide00727-09 28-36mm 55mm wide FGR 15X-16X00727-11 12,5-14mm 35mm wide Car R&T00727-12 10-34mm 35mm wide00727-13 8-25,2mm 35mm wide, FKS 2xx

00723Dism. Mandrel for mandrel ball joints00723-01 26mm00723-02 22mm00723-03 19mm00723-04 32mm

00721Mandrel Ball Joint00721-01 25,7mm00721-02 21,7mm 00721-03 18,8mm00721-04 31mm 00721-05 16mm MTB

6

00735-01TurnbuckleUse together with level arm 00714-01

00731-01Valve Connection Schrader

00730-01Dial Gauge AssyFor Schrader valve (can be used with needle 00780-01)

7

00737Gripping SleeveTo remove damper tubesUse together with tool 00738-01 or 00738-02

00737-01 Sleeve Ø 56x50 for 00738-0100737-02 Sleeve Ø 56x51 for 00738-0100737-03 Sleeve Ø 56x52 for 00738-0100737-04 Sleeve Ø 56x50.5 for 00738-0100737-05 Sleeve Ø 56x49 for 00738-0100737-06 Sleeve Ø 56x42 for 00738-0100737-07 Sleeve Ø 56x43,1 for 00738-0100737-08 Sleeve Ø 56x54,6 for 00738-0100737-09 Sleeve Ø 56x36 for 00738-0100737-10 Sleeve Ø 56x40 for 00738-0100737-11 Sleeve Ø 56x48,1 for 00738-0100737-12 Sleeve Ø 56x39 for 00738-0100737-13 Sleeve Ø 56x45,8 for 00738-0100737-20 Sleeve Ø 70x57 for 00738-0200737-21 Sleeve Ø 70x62 for 00738-02 00737-22 Sleeve Ø 70x65 for 00738-02 00737-23 Sleeve Ø 70x64.1 for 00738-0200737-24 Sleeve Ø 70x50 for 00738-02

00738Gripping SpannerUse together with 00737-series sleeves00738-01 Ø 56mm00738-02 Ø 70mm

00739Mounting Sleeve for seal head00739-01 00101/00102 shaft00739-02 03062-04062 shaft00739-03 21000 shaft

00740-01Assembly Tool Thread WasherFor seal 00827-01 and scraper 00527-02

8

00742-01Clamping Tool Seal Head dia 46To hold the seal block All single shocks Ø 46mm

00743Assembly Mandrel00743-01 For lock nut 00533-0100743-02 For lock nut 00532-07

00747-01Spring Assembly Tool

00795-01Adapter Ring for Ti SpringsUse together with spring tool 00747-01For 06350-06360 Ti-spring

00798Adapter RingUse together with spring tool 00747-0100798-01 85x70mm (for twin shocks) Ø id 46mm00798-02 85x76mm TTX36 springs Ø id 51mm00798-03 85x90,5mm ORQXMXX Ø id 70mm

9

00757Gas Piston Holder AssyTo set and hold the gas piston on 46D shocks00757-01 51mm00757-03 58mm

00773-01Bench Vice AssyVertical reservoir

00764-01Plastic Cover CERBO196For cylinder tube Ø 46mm

00765-01Clamping Tool 50mmØ 50mm

00773-02Bench Vice AssyHorizontal reservoir

01878-01Damper HolderUse together with tool 00773-02TTX40, Ø 49mm

10

01878-20Damper Holder Sleeve Ø 45,8mm, for TTX36Use together with tool 01878-01

01878-21Cartridge Holder SleeveØ42,1mm, for MX Cartridge. Use with tool 01878-01

00784-01T-handle FG 2ToothÖhlins front forks RR125Superbike fork Ø 42mm MX-forks 1997 FG704, FG705, FG706 and FG707

00786Fork Tube Tool 00786-01 For inner tube Ø 42mm00786-02 For inner tube Ø 38mm 00786-03 For inner tube Ø 46mm00786-04 For inner tube Ø 58mm00786-05 For inner tube Ø 43mm00786-06 For inner tube Ø 48mm00786-07 For reservoir FG470-570-670 FGR700/80000786-08 For inner tube Ø 41mm00786-09 For inner tube Ø 49mm

00780-01Needle Holder AssyUse together with 00730-01

00778Needlefor 00780-0100778-01 0,7x30mm00778-02 0,7x40mm

11

00787Cylinder Tube Holder 00787-01 For cartridge Ø 24mm00787-02 For cartridge Ø 23,85mm RR 125 front fork 00787-03 For cartridge Ø 29,10mm MX, R&T conv. front fork and FGRT 800 00787-04 For cartridge Ø 28,10mm RR&SB front fork00787-05 For cartridge 20mm00787-06 For cartridge 34,1mm NIX 00787-07 For cartridge 36,1mm FGR 15x-16x pressurized kit

00791-01Clamping Tool dia 40Ø 40mm

00792-01Holding Tool, Gas Pistonfor retainer 00796

00796Stop Ring00796-02 For 46 DR 01110-cylinder tubes00796-03 For 36 DR 00300-cylinder tubes00796-04 For 46 DR 01010-cylinder tubes

00794-01Screwdriver Allen Key 3

12

00797Sleeve Pin00797-01 Top nut older RR&SB, FGK kit NIX and end piece McPherson 00797-02 Top nut MX front fork conventional type 00797-03 Top nut RR 125 older type front fork R&T conventional00797-04 Top nut R&T front fork00797-06 TTX46 McPherson00797-07 For valve housing SD 2,000797-08 Top nut FG/RT 2008, FGR 700, FGR 710 and FGR 800, FGR900, FGK-kit NIX00797-09 Top nut RWU Retro 43.

01702Disatool FF MX9801702-03 MX/Enduro Ø 46mm inner tube01702-04 MX/Enduro Ø 48mm inner tube01702-11 MX front fork Ø 38mm inner tube

01705-01C-spanner 30/3230/32

01460-68Preload Tube 31/32To set dividing piston on FGR-kit

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01708-01Guide Diam 8Mountin sleeve shaft-seal SD R&T

01707-01Assembly Tool Balls AssyFor installing the steel balls in the adjusting knob on SD R&T

01709-01Tool KnobSD R&T

01709-02Sleeve Pinfor check valve SD 0XX R&T

01713-01Mandrel 14.5Removal tool for seals and bushingsSteering damper R&T

01724-01T-handle FG 6 PinsFor cartridge tube MX-front forks 1995.FG504, FG505, FG506 and FG507

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01726/27Flex-Hone01726-01 Ø 29mm for polished alu. tubes01727-01 Ø 38mm for polished alu. tubes01727-02 Ø 38mm for polished steel tubes 600 SC grid01727-03 Ø 38mm for polished steel tubes 800 SC grid01727-04 Ø 41mm for polished steel tubes 800 SC grid

01728/41Flex-Hone01728-01 Ø 47mm to polish alu. tubes01728-02 Ø 47mm to polish steel tubes 600 SC grid01728-03 Ø 47mm to polish steel tubes 800 SC grid01741-01 Ø 32mm to polish alu. tubes01831-01 Ø 60mm to polish alu. tubes

01743-01Adjustment ToolFor rebound adjustment on car shocks (Honda S2000 and Porsche)

01746Oil Retaining Cup01746-01 Ø 54,5mm cylinder tube 01746-02 Ø 57,5mm cylinder tube01746-03 Ø 55,5mm TTX46 cylinder tube

01725-01Flex-Hone Dia 20Ø 20mm

01744Flex-Hone01744-01 Ø 51mm to polish Alu.tubes01744-02 Ø 51mm 600 SC01744-03 Ø 51mm 800 SC

04901/04902Flex-Hone04901-01 Ø 45mm to polish Alu.tubes04902-01 Ø 48mm to polish Alu.tubes

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01748-01Rod Aluminum 4.5To insert rebound adjustment needle in the shaft end

01754-01T-handleFor the hydraulic preload adjuster 46mm shock absorbers

01755-01T-handleFor the compression valve 36mm shock absorbers

01752-01Oil Retaining Cup 40 Assy40mm cylinder tube

01753-01Oil Retaining Cup 50/51 Assy50/51mm cylinder tube

01756-01T-handleFor the hydraulic preload adjuster 36mm shock absorbers

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01759-01 Tool, Bushing Mounting 46 FF For attachment bar 01757-0101759-02 Tool, Bushing Mounting 42 FF For attachment bar 01757-0101759-03 Tool, Bushing Mounting 38 FF For attachment bar 01757-0101759-04 Tool, Bushing Removal 46 FF For attachment bar 01757-0101759-05 Tool, Bushing Removal 42 FF For attachment bar 01757-0101759-06 Tool, Bushing Removal 38 FF For attachment bar 01757-0101759-07 Tool, Bushing Removal 43 FF For attachment bar 01757-0101759-08 Tool, Bushing Mounting 43 FF For attachment bar 01757-0101759-09 Tool, Bushing Removal 48 FF For attachment bar 01757-0101759-10 Tool, Bushing Mounting 48 FF For attachment bar 01757-01

01758-01 Tool, Bar Guide 46 FF For attachment bar 01757-01

01758-02 Tool, Bar Guide 42 FF For attachment bar 01757-01

01758-04 Tool, Bar Guide 43 FF For attachment bar 01757-01

01758-05 Tool, Bar Guide 48 FF For attachment bar 01757-01

Front Fork Bushing Tools01757-01 Tool, Attachment Bar FF Front Fork bushing

17

01761-04Pin Spanner, EC-Top Cap For 43 and 48 EC Front forks.

01761-02Tool, Cylinder Cap Top cap MX-front forks USD 2002 -

01761-03Peg Spanner dia 5 Pegs at Dia 41For TTX40 reservoir end cap

01761-01Peg Spanner Dia 6 at Dia 32For seal head TT40/44 and TTX40,Top cap MX 1998-2001

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01764Tool, Needle Housing 01764-01 For needle housing 05421-01 on TT44 shocks 42mm length01764-02 For needle housing 05421-01 on TT44 shocks 100mm length

01765-04 M12x1,25/M10x1 outside shaft for various OEM forks

01765-05 M12x1/M12x1,25 outside shaft for FG/RT 2008

01765Tool, Pull Up Top-Out Spring01765-02 M12x1,25 outside shaft Top out spring Superbike front forks ø 43 Use together with tool 01766-01

Replaced by 01765-03

01765-03 M16x1/M12x1,25 outside shaft FGR800, FGK kit FGR 15X-16X pressurized kit Use together with tool 02810-01

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01765-06 M6 for R&T Front fork 6mm inside shaft

01765-07 Adaptor for 01765-05 M12x0,75mm outside shaft

01765-08Tool, Pull Up FKC kit M8 outside shaft

02810-01Clip for 01765-03 FG RacingFG470-570-670, FGR700/800Use together with tool 01765-03

01765-09Tool, Pull Up FL/RT M7x0,75 inside shaft

20

02810-03Shaft Retainer 8/10/12mm shaftUse when mounting top cap on front forks.Universal

01768Push Tool01768-01 To press down seal head on WCJ / MCJ shocks when setting gas piston position, 120mm01768-02 To press down seal head on WCJ / MCJ shocks when setting gas piston position, 85mm

01766-02Tool, Pre-load Tube Pusher FFUniversal

01766-01Tool, Pre-load Tube Pusher FFPreload tube pusher Superbike front forksUse together with tool 01765-02

02810-02Shaft Retainer 10/12mm shaftUse when mounting top cap on front forks.Universal

21

01771-01Wrench 63mmUse on lock nut 05847-01 on TT44 shocks

01772-04Wrench 21mmFor end eye lock nut on TTX40 shocks

01776-01Oil Retaining Cup Assy 01776-01 For TT44, cylinder tube Ø 52mm MX aluminium tube

01776-03 For TTX40 shocks, Ø49mm01776-04 For TTX36 shocks, Ø46mm01776-05 For CCJ damper, Ø52mm

01769Push Tool SpacerUse with tool 01768-02 when setting the gas piston position01769-01 6mm01769-02 26mm01769-03 21mm01769-04 41mm

22

01781-01Gas Fill Device AssyOne set contains:00338-01 O-ring00587-02 Valve housing00728-03 Bracket00729-02 Pressure gauge00778-01 Needle 0,7x30mm00778-02 Needle 0,7x40mm01777-01 Hose 01778-01 Quick coupling female01779-01 Needle housing01780-01 Needle cap01783-01 Box

01779-02Gas Needle Housing M10/M4 45.5Additional adapter for TTX40

01784-01Assembly ToolFG7040FG7050FG7060FG7070FG7080

01785Mounting Sleeve For mounting seal head assy 01785-01 40mm, for 05000 shaft01785-02 38mm, for 05500 shaft01785-03 65mm, for 01287 shaft

01788-01Mandrel, Shaft Jet 1288-03For 01288-03 PDS shock

23

01795-01Damper Holder NV57 AssyWCJ/MCJ (Winston Cup) shock absorbers

01794-01Tool End Piece Complete for 5662-01For end piece outer tube 05662-01Peugeot 206 WRC, 5/6 D00-02

01798Plug, Cylinder Tube01798-01 46 mm01798-02 36 mm 01798-04 46 mm TTX44 One way valve01798-05 50,6 mm

01797 and 04702Tool Cylinder Cap FF and Cartridge Tool 01797-02 FG Ø 43 Superbike, FG070, 170, 270, 370 and older FGK-kit01797-03 Superbike, 25mm cartridge, and MX/Enduro 1998 and on all models 46 and 48mm01797-04 FG470-570-670, FGR700-80001797-05 FGR 15X-16X press. kit and MX 38mm01797-06 MX 48mm01797-07 FGK kit, FGRT 80001797-08 FGR71001797-09 FGR 15X-16X press. kit 04702-03 R&T conventional04702-04 R&T USD

01796-01C-spanner McPhersonTo adjust spring preload on McPherson struts

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01801-03Shaft tool for ORQ 50 dampersTo mount circlip 01035-12 and stop washer 01020-10 on ORQ 50 dampers, to be used together with tool 01802-02 and 24508-01.

01801-01Mounting ToolFor circlip on 05508 shafts, used with tool 01802-01

01801-02Mounting ToolFor TTX30, used with 01802-02

01799Tool Bush and Seal MX01799-02 USD46 For installing bushing and seals on MX front forks with 46mm inner tube from 1999 -01799-04 USD48 For installing bushing and seals on MX/Enduro front forks with 48 mm inner tube01799-05 USD For installing bushing and seals on MX forks with 38 mm inner tube

01799-06Bush Tool 43mm Conventional FF To mount bushing and seals on R&T conventional front forks

01802-02Mounting SleeveFor TTX30, use with 01801-02 and 01801-03.

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01803-01Dolly, Lower McPherson Outer TubeTo mount lower bushing into 50mm McPherson strut

01805-01Scraper Mounting Tool McPhersonTo mount scraper into 50mm McPherson strut

01804Bushing/ Seal Mounting/Removal Tool01804-01 Bushing mounting 50/39 mm McPherson strut01804-02 Bushing mounting 50/126 mm McPherson strut01804-20 Seal mount tool TPX 4401804-21 Bushing removal TPX 4401804-22 Bushing removal TPX 4401804-23 Mounting sleeve main seal TPX 4401804-24 Seal removal TPX 44

01806-01Dolly, Upper McPherson Outer TubeTo mount upper bushing into 50mm McPherson strut

01807-01Tool Cylinder Head McPhersonTo tighten cylinder head 05188 and 05594

26

01808Clamping Tool 01808-01 50mm, for McPherson outer tube01808-02 54mm, for McPherson outer tube01808-03 63,1mm, for front fork R&T conventional

01807-10Tool Cylinder Head MNRFor cylinder head 06813-01 Mini.

01807-20Tool Bottom Nut RERXL52For Renault Megane R4 Note! Can not be ordered from Öhlins, please order from Renault part no 77 111 672 61

01813-01Allen Key 7/10/72For mounting and dismantling shaft unit on stage 3 rally shocks

01810-01Support SleeveFor tool 01807 when tightening cylinder head 05188

01814-01Piston Holder Tool M12x1.25/150For mounting shaft units on stage 3 rally shocks

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01822Adjustment Tool01822-02 For adjusting rebound damping on Rally shock absorbers (3mm hex)01822-03 For adjusting rebound damping on Rally shock absorbers (3x1,5mm pins)

01824Retainer Floating PistonTo set the gas piston on Toyota Rally shocks01824-01 95mm01824-02 110mm

01823-01Wrench for Lock Nutbottom plug and cylinder capFor stage 3 Rally shocks

01833Filling hose01833-01 for 01840-0101833-02 for 01840-02 and -03

28

01840-01 - No longer availableAdditional tools for 01840-01:00792-01 To set piston position in DR shocks together with 00796-series00796-02 Retainer for 46DR shocks with 01110 cylinder tubes00796-03 Retainer for 36DR shocks with 00300 cylinder tubes00796-04 Retainer for 46DR shocks with 01010 cylinder tubes01820-21 Adapter M501820-23 Adapter M11x1 for SD RT 1XX01820-24 Adapter M4, MX/Enduro Steering damper SD 415-42501820-25 Adapter M601820-28 Adapter M8, MX/Enduro Steering damper SD5XX01820-29 Adapter M10x1 for SD RT 0XX 01820-31 Adapter M3x4 for FGMX 85/150 cart. kit01821-01 Retainerfloatingpiston44assy01821-02 Retainerfloatingpiston49assy01821-03 Retainerfloatingpiston58assy

01840-04, -05Filling Machine SP4 AssyAutomatic and computerized vacuum machine with twin oil tanks. Delivered with hose adapters for various ap-plications.01840-04 220V version01840-05 110V version

01820-10Adapter to use 01820-21 to 01820-31 on 01840-02/-03 Filling machine.

01834-01Gasket Set for 01840-01One set contains:2x Gasket for oil reservoir2x O-ring for waste oil tank1x O-ringforfillingbolt1x O-ring for ventilation bolt1x Mounting Instruction

29

Additional tools for TTR24602-01 Positioning pin.

01877-51 Spacer for 01876-01, 13,5mm Use together with 6626-0101877-52 Spacer for 01876-01, 18,5mm Use together with 06626-0201877-53 Spacer for 01876-01, 21,5 mm Use together with 06626-0301877-54 Spacer for 01876-02, 24,5mm Use together with 06626-04 01877-56 Spacer for 01876-02, 54,5mm Use together with 06626-1601877-58 Spacer for 01876-02, 84,5mm Use together with 06626-1801877-59 Spacer for 01876-02, 102,5mm Use together with 06626-10

01837-01Gas Piston Set Tool TTX MX ForkFGMX cartridge kit

01832-01Tube and Connection Kitfor 01840-01

01825Cord Filling Machinefor 01840-0101825-01 Cord 230V Filling Machine EUR

Additional tools for 2WD01820-26 Adapter M10x1 2WD Assy01882-01 Holder Endcap Assy

30

01835-01Tool Seal Holder TPX McPherson

01857Tool Cylinder Head McPhersonMcPherson Ø 40mm01857-01 For cylinder head 05911-01 and 05911-0201857-02 With sleeve 05991-01 for cylinder head 05911-03, 05911-04, 05664-03 and 05664-04

Additional tools for TTX4001876-01 Separating piston pos. tool. For 06104-01 and 06121-01. Goes with 01877-01, -02, -0301876-02 Separating piston pos. tool. For 06121-02 Goes with 01877-04, -06, -0801877-01 Spacer for 01876-01, 5,4mm Use together with 6126-0101877-02 Spacer for 01876-01, 10,4mm Use together with 06126-0201877-03 Spacer for 01876-01, 22,4 mm Use together with 06126-0301877-04 Spacer for 01876-02, 25,4mm Use together with 06126-04 01877-06 Spacer for 01876-02, 55,4mm Use together with 06126-0601877-08 Spacer for 01876-02, 85,4mm Use together with 06126-0801877-14 Spacer for 01876-02, 34,4mm 01877-26 Spacer for 01876-02, 55,4mm Use together with 06126-06/ 06226-0601877-28 Spacer for 01876-02, 85,4mm Use together with 06126-08/ 06226-0801877-31 Spacer for 01876-02, 103,4mm Use together with 06226-10 and-2001877-32 Spacer for 01876-02, 55,4mm Use together with 06226-26 01877-33 Spacer for 01876-02, 85,4mm Use together with 06226-28

01857-03 For cylinder head Rally TPX

31

01860-04Tool End CapFGR-kit

01858-01Tool Seal Head McPhersonSeal head McPherson shocks

01859Positioning Tool 01859-01 Divider piston 57,6x41mm WCJ/SCJ 46 01859-02 Divider piston 57,6x28 TTX 36 IL 01859-03 Divider piston 57,6x35 TTX 36 IL01859-04 Divider piston 57,6x36 TTX 36 IL01859-05 Divider piston 57,6x23 TTX 36 IL01859-06 Divider piston 57,6x30 TTX 36 IL

01860-01Tool Comp Adjuster BobTop cap EMX front forkTTX46 comp/reb adjuster

01860-02Tool EC unit SA21704-81

01857-04Tool Cylinder head05681-04, POR Historic

32

01861Mounting Sleeve for piston band01861-01 TT4001861-02 TT4401861-03 TTX46 McPherson01861-06 TTX40 w Ø36mm inner tube01861-07 TPX44 Rally01861-08 TTX30

01863-01Tool, Comp Adj MX Front ForkFor 02415-01 MX front fork

01866-01Tool for HD 203/204HD Softail Use together with tool 00747-01

01863-02Tool Dual Comp AdjFor 21049-34/-37/-38 and 15006-07/-08 adjuster

01861Mounting Tool for piston band01861-11, TTX 46 shock absorber.01861-14, TTX 22 Cartridge kit.

33

01867-01Spring Tool for HD 203/204HD SoftailUse together with tool 00747-01

01868-01Mandrel for 3217-01Ø 82mm HD Softail

01869-01Clamping Tool For 03217-01 Ø 82mm HD Softail

01874-01Puller 2WD2WD chain sprocket

01873-01Tool for End Cap FF 48MX/Enduro front fork

01870-01Tool for 03217-01 HD Softail

34

01884-02Mounting Tool Piston TTX46MTTTX46 McPherson

01884-01Mounting Tool Piston TTX46MTTTX46 McPherson

01881-01Syringe KitFor oil level TTX40

01879-01Syringe 5ml LuerFor 01881-01

01884-03Mounting Tool Seal Head TTX46MT MkIIFor upper seal head01884-03 for TTX46 McPherson MkII and TTX46CS01884-04 for Seal head TPX damper01884-05 for Seal head TTX30 damper

01875Tool for 1499-0401875-01 For 2-way comp adjuster, circlip 01499-0401875-02 For 2-way comp adjuster, TTX40 circlip 01499-04

35

01884-04Mounting Tool TPX44Seal head TPX 44and sealhead 21025-02 / 21026-02

01884-05Mounting Tool Seal Head TTX30For seal head

01885-01Tool Seal Head TTX36TTX36 / TTX39

01887-01Tool Seal head TTX44TTX44 MX

01886-01Bleed Tube TTX BIGBOBTTX36

01889-01Tool, Damping Cup TTX44For PDS cupTTX44 MX shock

01890-01Tool, End Plug TTX FG for TTX MX front fork cartridge kit

36

01893-20Mounting Socket for TPX Piston HolderTPX for piston holder 06752-02

01893-10Tool, Mounting Sleeve TPXTPX for piston holder 06752-02

01893-01Mounting Tool, TPX for Piston Assy TPX Rally

01892-01Wrench 44 44mm FGMX 85/150cc cartridge kit

01896-01Tool, Mandrel 30mm SleeveFor seal head 06207-XX on TTX46NT

01894-01Tool End Cap 10013-01 TTX36 IL

37

01897-01C-spanner AMF For scraper holder 06762-11 TPX 44 Rally

01898-01Adjuster House Tool TTR-40

03179Clamp Tool 03179-01 Ø33mm03179-02 Ø40mm03179-03 Ø52mm03179-04 Ø58mm

03199-03Tool Preload AdjustmentFor shocks S36

03199-01Tool Preload AdjusterFor shocks S36

01899-01Adjusting Tool TTR-40

38

04951-01Mandrel X-ringFor Off Road steering damper. To protect the X-ring when mounting the wing in damper housing

04952-01Bracket Tool SD4200For testing damping function after service SD415-425 Use together with 04953-02

04705-01Spanner 17mm for FG RT

04705-02Spanner 19mm Replaced by 04705-03.

04705-03Spanner 19mm 5mm thick for FG RT

04702-XXCartridge ToolSee page 23

04106-03Mount ToolTo remove or install the compression check valve on high/low compression adjuster

03704-01Mounting Socket CES ValveCES valve EC damper

39

04953-01Handle SD4200Test device Use together with tool 04952-01

04955-01Mandrel 21.5/25For Off Road steering damper Use together with tool 04956-01

04960-01Tool High Speed Valve SD WingFor Off Road steering damper

04956-01Mandrel 14.7/ 25For Off Road steering damper. Use together with tool 04955-01

04957-01Holder for linkarmFor Off Road steering damper to dismount the lock nut

40

04971-02Tool SD 2.1 ClampClamp tool SD 2.1

04971-01Tool SD 2.0ClampClamp tool SD 2.0

04970-02Tool NV30For nut 15521-01 SD 2.0

04970-01Tool NV19For steering stem nut SD 2.0

41

24505-01Tool for SD 6XX 2 pins x 3mm

24506-01Tool for SD 6XX2 pins x 2,5mm

24507-01Piston tool SD 3,0For Off Road steering damper

24509-01Torsion Bar Press Mandrel SetSD 6XX Off Road steering damper

24508-01Shaft tool ORQ 50 dampersTo mount stop washer 01020-10 on 18mm shaft, to be used together with 01801-03.

42

24603-01T-handle tool Car R&T

24604-01Mounting tool hex. 17mm Car R&T

24605-01Sliding hammer 14,5/50/90 Car R&T

24606Bushing tool24606-01 Ø 40 24606-02 Ø 44,5 Car R&T

24609-01Bushing removal tool Ø 40-44,5 Car R&T

24611Washer for bushing removal tool24611-01 Ø 40 24611-02 Ø 44,5Car R&T

43

24612Scraper fitting tool Car R&T24612-01 Ø 40 24612-02 Ø 44,5

24613-01Fitting sleeve 12,5/12/120 Car R&T

24661-01PDS cup tool Peugeot/Citroen R5 shock absorbers.

24662-01Bushing holder tool, to open and close bushing holder on Peugeot and Citroen R5 shock absorbers.

24663-01Mounting socket for TPX/PSA piston holder on Peugeot and Citroen R5 shock absorbers.

24660-01Shaftfixationtooladjustablefrom120to200mm.

44

24664-01Seal head bushing removal tool, TTX/TPX 16mm seal head.

35004-01EC diagnostic tool kit

24665-01Cylinder head tool, TPX McPherson shock absorbers.

24666-01Sleeve cylinder head, TPX McPherson shock absorbers.To be used together with 24665-01

45

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