odyssey thin plate technology – the advantages highest volumetric and gravimetric energy density ...

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Odyssey Thin Plate Technology – The Advantages

Highest volumetric and gravimetric energy density

Increased shelf life (up to 2 years @ 20°C)

Extremely high energy and power density

Superb engine start performance

Rapid recharge capability

Very low internal resistance

Optimised for deep discharge cyclic applications

Resistant to abusive over discharge

ODYSSEY THIN PLATE TECHNOLOGY = MORE PLATES IN EACH 2 VOLT CELLRESULT = MORE CRANKING AMPS & SUPERIOR POWER & ENERGY DENSITY

ODYSSEY THIN PLATE THE ADVANTAGE

ODYSSEYTRADITIONAL LEAD CALCIUM

ENERSYS MANUFACTURINGPROCESS ALLOWS PROCESSING OF PURE LEAD GRID RESULT : 1mm THIN

CONVENTIONAL BATTERY BOOKMOLD CASTING REQUIRES ARTIFICIAL HARDENERS TO PROCESS GRID

RESULT : 2 - 4 mm THICK

SPACE SAVING

• On average:-

• Odyssey occupies 30% less space

• More Power Less Space

BatteryCabinet

BatteryCabinet

Conventional Lead acid

TPPL

Odyssey

STORAGE

AVAILABLE CAPACITY AS A FUNCTION OF OPEN CIRCUIT VOLTAGEDURING STORAGE @ 20 DEGREES CELSIUS

2.100

2.105

2.110

2.115

2.120

2.125

2.130

2.135

2.140

2.145

2.150

2.155

2.160

2.165

2.170

0 3 6 9 12 15 18 21 24 27

Months

VO

LT

S/C

EL

L

70

72

74

76

79

81

83

85

87

89

91

94

96

98

% S

TA

TE

OF

CH

AR

GE

ENGINE START COLD CRANK ENGINE START ODYSSEY PC2250.

850 AMPS FOR 30 SECONDS @ -18°C

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

-0.5 1.5 3.5 5.5 7.5 9.5 11.5 13.5 15.5 17.5 19.5 21.5 23.5 25.5 27.5 29.5 31.5

TIME (SECONDS)

ON

LO

AD

VO

LT

S

EFFECT OF CHARGE VOLTAGE ON RECHARGE TIME TO 100% OF DISCHARGED Ah. 2.27 VOLTS/CELL vs 2.4 VOLTS/CELL FOLLOWING 100% DOD AT VARIOUS RATES.

CURRENT LIMIT 1.5 * C3A AT 20 DEGREES CELSIUS

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

5.5

6

6.5

7

7.5

8

8.5

9

C1 C3 C10

DISCHARGE RATE

TIM

E T

O 1

00%

OF

DC

H A

h R

ET

UR

NE

D .

2.27VPC 2.4VPC

RECHARGE

RECHARGE

CHARGE PROFILE 24V * PC1700 FOLLOWING 80% DOD C5 CAPACITY DISCHARGE

0

5

10

15

20

25

30

35

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250

Time (Minutes)

Vo

ltta

ge

(V)

0

5

10

15

20

25

30

35

Cu

rre

nt

(Am

ps

)

Voltage Current

RECHARGE

PC1700, RECHARGE PROFILE (Ah in) FOLLOWING 80% DOD C5 DISCHARGE.

0

10

20

30

40

50

60

70

80

90

100

110

120

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250

TIME (MINS)

% O

F D

ISC

HA

RG

E A

h R

ET

UR

NE

D

RECHARGETIME TO 80% STATE OF CHARGE VS DEPTH OF DISCHARGE AS A FUNCTION OF CURRENT LIMIT

(2.40 VOLTS/CELL)

0

0.5

1

1.5

2

2.5

3

3.5

0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00%

DEPTH OF DISCHARGE

TIM

E T

O 8

0%

ST

AT

E O

F C

HA

RG

E (

HR

S)

.

0.2C5 AMPS 0.3C5 AMPS 0.4C5 AMPS 0.5C5 AMPS 0.8C5 AMPS

RECHARGE

TIME TO 100% STATE OF CHARGE VS DEPTH OF DISCHARGE AS A FUNCTION OF CURRENT LIMIT (2.40 VOLTS/CELL)

0

1

2

3

4

5

6

7

0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00%

DEPTH OF DISCHARGE

TIM

E (

HR

S)

0.2C5 AMPS 0.3C5 AMPS 0.4C5 AMPS 0.5C5 AMPS 0.8C5 AMPS

CYCLING PERFORMANCE

PC2250 CYCLE LIFE PERFORMANCE. DCH 50A FOR 1 HOUR, CHARGE FOR 2 HOURS AT 2.4VOLTS/CELL

FULL C5 CAPACITY EVERY 50 CYCLES

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

5.5

6

6.5

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700

CYCLE NUMBER

DC

H T

IME

(H

RS

)

.

CYCLING PERFORMANCE

PC2250 FAST CHARGE CYCLIC EVALAUATION. CHARGE 2.4VOLTS/CELL TO OVERCHARGE FACTOR OF 1.03 FOLLOWING 60% & 80% C5 DOD

8

8.5

9

9.5

10

10.5

11

11.5

12

12.5

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300

CYCLE NUMBER

EN

D O

F D

CH

VO

LT

S

.

60% dod 103% charge (50A LIMIT) 80% dod 103% charge (50A LIMIT)

CYCLING PERFORMANCE

Odyssey PC1700, 80% DEPTH OF DISCHARGE C5 CYCLING, CHARGE 2.4Vpc: 45A : 4 hours

8

8.5

9

9.5

10

10.5

11

11.5

12

0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750

CYCLE NUMBER

EN

D O

F D

CH

VO

LTS

CYCLING CHARACTERISTICSODYSSEY CYCLE LIFE AS A FUNCTION OF DEPTH OF DISCHARGE (C5 RATE)

(charge 2.40 Volts/cell)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

DEPTH OF DISCHARGE

NU

MB

ER

OF

CY

CL

ES

.

CYCLING CHARACTERISTICSCYCLE LIFE AS A FUNCTION OF DEPTH OF DISCHARGE

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105

DEPTH OF DISCHARGE

AP

PR

OX

IMA

TE

NU

MB

ER

OF

CY

CL

ES

. Leading Gel battery Odyssey

DEEP DISCHARGE RECOVERYPC2150

ABILITY TO RECOVER CAPACITY FOLLOWING ABUSIVE (CYCLIC) OVER DISCHARGE IN SERVICE

0

10

20

30

40

50

60

70

80

90

100

AS RECEIVED 1 2 3

DISCHARGE NUMBER FOLLOWING RETURN

% C

20 C

AP

AC

ITY