oceaneering dts catalog

2013 Edition

Cover by DHL Photographix

Table of Contents - I

www.oceaneering.com/DTS

®

Services & Locations .........................................1Services ................................................................................................2

Oceaneering International, Inc. .........................................................2Deepwater Technical Solutions (DTS) ..............................................3Subsea Projects ................................................................................4Remotely Operated Vehicles (ROVs) ................................................5Subsea Products ...............................................................................6Asset Integrity ....................................................................................7

Locations ..............................................................................................8Houston, Texas - USA .......................................................................8Morgan City, Louisiana - USA ...........................................................8Angola - Luanda ................................................................................8Australia - Perth .................................................................................9Brazil - Macae ....................................................................................9Canada - Mount Pearl, NL .................................................................9Ghana - Takoradi .............................................................................10India - Kakinada ...............................................................................10Nigeria - Port Harcourt ....................................................................10Norway - Stavanger .........................................................................11Southeast Asia - Singapore.............................................................11Scotland - Aberdeen, UK.................................................................11

Table of Contents

II - Table of Contents

ROV Tooling ....................................................... 13Cleaning Tools ...................................................................................16

Connector Cleaner ..........................................................................16Multi-Purpose Cleaning Tool (MCT)................................................17Mooring Line Cleaning Tool .............................................................18

Cutting Tools ......................................................................................19Hard Line Cutter ..............................................................................19

Intervention Tools .............................................................................20Alignment Frame .............................................................................20AX/VX Gasket Tool .........................................................................22Gasket Removal Tool (GRT) ...........................................................24Hydraulic Power Unit (HPU) ............................................................25Impact Wrench .................................................................................26Reservoir - 9 Gallon .........................................................................27ROV Spring Release Shackle .........................................................28TA Cap .............................................................................................29Winch (Subsea ROV) ......................................................................30

Cameras / Lighting / Displays ..........................................................31Color LED Camera ..........................................................................31Lighting System - Mid Water (4000W) ............................................32Single Work Light (4000W) .............................................................33Subsea Intelligent Display (SID) ......................................................34

Linear Valve Override Tools (LVOT) ................................................36J-Lock Tool ......................................................................................36Linear Valve Override Tool (LVOT) .................................................37Collet Linear Override Tool (CLOT) .................................................38Simplified Lockout Tool (SLOT) .......................................................39Tree Crack Open Tool (TCOT) ........................................................40

Measurement Tools ...........................................................................41Caliper Tool ......................................................................................41Chain Caliper Tool ...........................................................................42Data Logger (Subsea) .....................................................................44Inclinometer .....................................................................................45Inclinometer (Digital) ........................................................................46Intelligent Pressure Transducer .......................................................48pH Meter (Subsea)...........................................................................49

Table of Contents - III


®

Pumps .................................................................................................50Duplex Pump ...................................................................................50High-Flow Axial Piston Intervention (HAPI) Pump..........................52Marston Bentley (MB) Pump ...........................................................53

Skids ....................................................................................................54AHPU Intervention Skid ...................................................................54Fluid Injection Skid ..........................................................................56Injection Skid - 4,000 m ...................................................................58Methanol Injection Skid ...................................................................60

Stabs / EQD / Manifolds / Valves .....................................................62Hot Stabs & Manifolds .....................................................................62Hot Stabs (2 & 4 Inch) .....................................................................64Gauge Pack Stab ............................................................................65Quad Zero Leak Stab ......................................................................66Emergency Disconnect Hydraulic Hot Stab ....................................67Failsafe Emergency Quick Disconnect (EQD) ...............................68Test Manifold ...................................................................................69Paddle Valve Assembly ...................................................................70Valve Pack (10 Station) ....................................................................71Valve Pack (5 Station) .....................................................................72

Torque Tools .......................................................................................74Torque Tool Class 1-4 .....................................................................74Torque Tool Class 5 .........................................................................76Torque Tool Gear Adapter ...............................................................77Flying Lead Orientation Tool (FLOT) ...............................................78Buckets (ISO) ...................................................................................80Manipulator Tool ..............................................................................81Pneumatic Torque Tool ....................................................................82Torque Test Jig (Subsea) .................................................................84Tooling Control Unit (TCU) ..............................................................85

IV - Table of Contents

Engineered Solutions ....................................... 87Custom Solutions ..............................................................................88

Max 8/14 Metrology Tools ...............................................................88Override Tools .................................................................................89Riser Disconnect Tool .....................................................................90Tree Release Tool (TRT) .................................................................91

Pipeline Repair Tools ........................................................................92FBE & Weldseam Removal Tool .....................................................92Mechanical Pipe Lift Frames (PLF) .................................................94Pipe End Prep Tool ..........................................................................96Pipe Recovery Clamp ......................................................................98

Pipe Plugs ...........................................................................................99Flowline Plug ...................................................................................99Internal Pipe Plug ..........................................................................100Max 14 Jumper Plug ......................................................................101

Vibration Inhibitors .........................................................................102Anti-Vibration Clamp......................................................................102Fairing Installation Tool (FIT) .........................................................103Pin Pile ...........................................................................................104Strake Installation Tool (SIT) .........................................................105Tooling Deployment Frame (TDF) .................................................106

Flow Assurance ............................................... 109Flowline Remediation System (FRS) ............................................110Hydrate Remediation Skid (HRS) .................................................. 111Pressure Annulus Relief (PAR) Tool ............................................. 112Subsea Hydraulic Power Unit (SHPU) .......................................... 114Subsea Reservoir .......................................................................... 115Well Stimulation Tool (WST) ........................................................116

BOP Intervention - Table of Contents ........... 119BOP Intervention Skid & Topside Test Unit ..................................120High Flow BOP Intervention Panels ..............................................121Auxiliary Accumulator System (Six Shooter®) ...............................122Subsea Accumulator Module (SAM Unit) .....................................123

Table of Contents - V


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Decommissioning & Dredging ...................... 125Decommissioning ...........................................................................126

Anvil Cutter ....................................................................................126Chopsaw ........................................................................................128External Cutting Tool (ECT) ..........................................................130Internal Cutting Tool (ICT) .............................................................132Internal Multi-String Cutting Tool (IMCT) ......................................133Pipe Grapple Tool ..........................................................................134ROV Diamond Wire Saw ...............................................................135Sectioning (Guillotine Saws & Drilling Machines) .........................136Subsea Wellhead Removal Tool (Wellhead Picker) .....................138Super Grinder ................................................................................139

Dredging ...........................................................................................140Diver Dredge ..................................................................................140Drill Cuttings Remediation System................................................141Pile Dredge ....................................................................................142ROV Dredge ..................................................................................143Subsea Dredge ..............................................................................144Subsea Jack-Hammer ...................................................................145

Index & Acronyms........................................... 147Index ..............................................................................................147Acronyms .......................................................................................151

VI - Table of Contents

For Custom & Standard [email protected]

For Emergency Response+1 (985) 329 3900


Services & Locations

Services &

Locations

Services & Locations - Table of Contents - 1


®

Services ...............................................................2Oceaneering International, Inc. .............................................................2Deepwater Technical Solutions (DTS) ...................................................3Subsea Projects .....................................................................................4Remotely Operated Vehicles (ROVs) ....................................................5Subsea Products....................................................................................6Asset Integrity ........................................................................................7

Locations .............................................................8Houston, Texas - USA ...........................................................................8Morgan City, Louisiana - USA ...............................................................8Angola - Luanda .....................................................................................8Australia - Perth .....................................................................................9Brazil - Macae ........................................................................................9Canada - Mount Pearl, NL .....................................................................9Ghana - Takoradi .................................................................................10India - Kakinada ...................................................................................10Nigeria - Port Harcourt.........................................................................10Norway - Stavanger .............................................................................11South East Asia - Singapore ...............................................................11Scotland - Aberdeen, UK .....................................................................11



Oceaneering International, Inc.

Oceaneering is a global oilfield provider of engineered services and products, primarily to the offshore oil and gas industry, with a focus on deepwater applications. Through the use of its applied technology expertise, Oceaneering also serves the defense and aerospace industries.

Divisions of Oceaneering:• Remotely Operated Vehicles

(ROV)• Subsea Products• Subsea Projects• Asset Integrity• Advanced Technologies

2 - Services & Locations

Oceaneering International, Inc.

Services

Deepwater Technical Solutions (DTS), solves subsea challenges for the Oil & Gas industry globally. Working with Oceaneering’s ROVs and vessels, and vessels of opportunity, DTS is able to provide a broad range of services and engineered products on a fast response or long lead basis.

DTS Products & Services:• Engineered ROV Intervention

Tooling• Rental Tooling Packages• Fast-Response Hardware and

Solutions• Manage Customer Owned

Tooling (Tool Pool)• Project Management and

Engineering• Flow Assurance• Decommissioning• Dredging• BOP Intervention

Services & Locations - 3

www.oceaneering.com/DTSDeepwater Technical Solutions (DTS)

Oceaneering Subsea Projects performs subsea oilfield hardware installation and inspection, maintenance, and repair services.

Multi-Service Vessels (MSVs)• Ocean Alliance• Ocean Intervention®

• Ocean Intervention® II• Ocean Intervention® III• Olympic Intervention IV

Diving• Ocean Inspector• Ocean Patriot• Ocean Project• Ocean Quest• M7 SAT System

Field Operations

Communications & Video Services• Live streaming video

Installation & IMR Services• ROV & Diving Support• Flowline Installation• Umbilical Installation /

Connection• Pre-lay & Post-Lay Mats• Well Abandonment / Wireline

Services• Hydrate Remediation

Diving Services• Subsea Pumping• Inspection• Maintenance • Platform Jacket Repair• Pipeline Work


Subsea Projects

Oceaneering is the world’s largest Work Class ROV manufacturer and the leading provider of ROVs to the oil and gas industry. Oceaneering operates about 300 Work Class ROV systems and employs nearly 2,500 ROV offshore personnel worldwide.

ROV Systems• Magnum® Plus• Millennium® Plus• Maxximum®

• Spectrum• Sea Maxx Satellite

ROV Technologies• 3D High Definition Videos• ROV Training• ROV Simulations


www.oceaneering.com/DTSRemotely Operated Vehicles (ROVs)

Oceaneering Subsea Products manufactures built-to-order specialty subsea oilfield products. These encompass production control umbilicals, subsea hardware, and installation and workover control systems (IWOCS).

• Umbilical Solutions• Subsea Hardware• Installation Workover &

Control Systems (IWOCS)• Grayloc® Products• Rotator Valves• BOP Control Systems• Pipeline Connection & Repair

Systems (PCRS)


Subsea Products

Oceaneering Asset Integrity is one of the largest providers of asset integrity management, corrosionmanagement, inspection,and non-destructive testingservices principally to the oiland gas, power generation,and petrochemical industries.These services are performedon facilities onshore andoffshore, both topsideand subsea.

Asset Integrity Services:• Conductor Stabilization

Solution (CSS)• Crane & Lifting Certification• Drilling Rigs & Equipment• Inspection & Integrity

Management• Maintenance Management• Materials Testing• Non-Destructive Testing (NDT)• Pipeline Inspection• Pipeline Inspection (In-Service)• Rope Access• Subsea Inspection• Vendor Inspection Services


www.oceaneering.com/DTSAsset Integrity


DTS Worldwide LocationsHouston, Texas - USADTS Headquarters11915 FM 529Houston, Texas 77041Phone: +1 (832) 467 7600

Engineering, Rentals & Fabrication

Morgan City, Louisiana - USA5004 Railroad Ave.Morgan City, LA 70380Phone: +1 (985) 329 3900


Angola - LuandaRua Kima Kyenda 309Boavista – LuandaBase da Sonils, LDARepublica De Angola, WestAfricaPhone: +244 912 449 406

Rentals

Locations



Australia - PerthOceaneering Australia Pty. Ltd.16 Redemptora RoadHenderson W.A. 6166Phone: +(61-8) 9499 2500


Brazil - MacaeMarine Production Systems do Brazil Ltda.Rua Lady Esteves da Conceição, 1020 - Novo CavaleirosMacaé, RJ 27933-240 - [email protected]: + 55 (22) 2757 9848

Rentals

Canada - Mount Pearl, NLOceaneering Canada Limited23 Dundee AvenueMount Pearl, Newfoundland,A1N4R6CanadaPhone: +1 (709) 570 7072

Rentals

DTS Worldwide Locations


DTS Worldwide LocationsGhana - TakoradiUnit 8, Takoradi Oilfield CentreCape Coast RoadTakoradiGhanaPhone: +233 (0) 3321 39051

Rentals

India - KakinadaOceaneering International GmbHPlot 12 & 13, APIIC,Vakalpudi, Thammavaram Post,Opp. RIL Yard,District (E.G.),Kakinada - 533003IndiaPhone: +65 65011138 Mobile: +65 92305080

Rentals

Nigeria - Port HarcourtDTS Nigeria Port Harcourt28B Trans Amadi Road Port HarcourtNigeria, West [email protected]: +234 (0) 8446 4556

Rentals


www.oceaneering.com/DTSDTS Worldwide LocationsNorway - StavangerOceaneering ASBygg 14Jåttåvågen4020 StavangerNorwayPhone: +47 51 82 51 00


Southeast Asia - Singapore1 Kwong Min RoadSingapore 628704Phone: +65 65011138 Mobile: +65 92305080

Rentals

Scotland - Aberdeen, UKOceaneering Holland HousePitmedden RoadDyceAberdeen AB210DPScotlandPhone: +44 1224 758500


RO

V Tooling

ROV Tooling

ROV Tooling

ROV Tooling - Table of Contents - 13


®

ROV Tooling

ROV Tooling

Cleaning Tools ................................................... 16Connector Cleaner ..........................................................................16Multi-Purpose Cleaning Tool (MCT)................................................17Mooring Line Cleaning Tool .............................................................18

Cutting Tools ..................................................... 19Hard Line Cutter ..............................................................................19

Intervention Tools ............................................20Alignment Frame .............................................................................20AX/VX Gasket Tool .........................................................................22Gasket Removal Tool (GRT) ...........................................................24Hydraulic Power Unit (HPU) ............................................................25Impact Wrench .................................................................................26Reservoir - 9 Gallon .........................................................................27ROV Spring Release Shackle .........................................................28TA Cap .............................................................................................29Winch (Subsea ROV) ......................................................................30

Cameras / Lighting / Displays .......................... 31Color LED Camera ..........................................................................31Lighting System - Mid Water (4000W) ............................................32Single Work Light (4000W) .............................................................33Subsea Intelligent Display (SID) ......................................................34

Linear Valve Override Tools (LVOT) ................36J-Lock Tool ......................................................................................36Linear Valve Override Tool (LVOT) .................................................37Collet Linear Override Tool (CLOT) .................................................38Simplified Lockout Tool (SLOT) .......................................................39Tree Crack Open Tool (TCOT) ........................................................40

14 - ROV Tooling - Table of Contents

Measurement Tools .......................................... 41Caliper Tool ......................................................................................41Chain Caliper Tool ...........................................................................42Data Logger (Subsea) .....................................................................44Inclinometer .....................................................................................45Inclinometer (Digital) ........................................................................46Intelligent Pressure Transducer .......................................................48pH Meter (Subsea)...........................................................................49

Pumps ................................................................50Duplex Pump ...................................................................................50High-Flow Axial Piston Intervention (HAPI) Pump..........................52Marston Bentley (MB) Pump ...........................................................53

Skids ...................................................................54AHPU Intervention Skid ...................................................................54Fluid Injection Skid ..........................................................................56Injection Skid - 4,000 m ...................................................................58Methanol Injection Skid ...................................................................60

Stabs / EQD / Manifolds / Valves .....................62Hot Stabs & Manifolds .....................................................................62Hot Stabs (2 & 4 Inch) .....................................................................64Gauge Pack Stab ............................................................................65Quad Zero Leak Stab ......................................................................66Emergency Disconnect Hydraulic Hot Stab ....................................67Failsafe Emergency Quick Disconnect (EQD) ...............................68Test Manifold ...................................................................................69Paddle Valve Assembly ...................................................................70Valve Pack (10 Station) ....................................................................71Valve Pack (5 Station) .....................................................................72

ROV Tooling - Table of Contents - 15


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Torque Tools ...................................................... 74Torque Tool Class 1-4 .....................................................................74Torque Tool Class 5 .........................................................................76Torque Tool Gear Adapter ...............................................................77Flying Lead Orientation Tool (FLOT) ...............................................78Buckets (ISO) ...................................................................................80Manipulator Tool ..............................................................................81Pneumatic Torque Tool ....................................................................82Torque Test Jig (Subsea) .................................................................84Tooling Control Unit (TCU) ..............................................................85

16 - ROV Tooling - Cleaning Tools

Connector Cleaner

The Connector Cleaner allows cleaning of connector seal surfaces while the connector is installed on a running tool. The tool uses a scissor type jacking system to access the seal surface. The cleaning module is spring loaded for uniform contact, and to limit overloading.Hydraulic Requirements:Input Pressure from ROV: ..........................................2,000 - 2,750 psiInput Flow from ROV: .............................................................. 3-5 gpmMaterials of Construction:

• 6061-T6 Aluminum Hard Anodized• 316 Stainless Steel• 17-4 Stainless Steel• UHMWPE• Nickel Aluminum Bronze

Weight:In Air: .........................................................................................≈ 250 lbIn Saltwater: .............................................................................. ≈ 170 lb (Actual Weight Depends on Connector Size)

Cleaning Tools

ROV Tooling - Cleaning Tools - 17


The Multipurpose Cleaning Tool (MCT) consists of a brush head rotated by a hydraulic motor. The MCT uses a mild acid cleaning solution dispensed through the brush head. The MCT is equipped with a handle for ROV manipulator use.Dimensions:Length: ............................................................................................ 15 in Width: ..........................................................................................12.2 in Height: ...........................................................................................8.5 in Weight:In Air: ............................................................................................. 31 lbIn Saltwater: ................................................................................≈ 22 lbPerformance Data:Max Output Torque: .......................................................................9 ft-lbMax Input Pressure: ................................................................3,000 psiRotation: .......................................................Reversible / Bi-DirectionalInterfaces:Hydraulic Fluid: .................................................Shell Tellus 22 or EqualAcid: ........................................................................ Citric or Acetic AcidItem Weights:In Air: .............................................................................................. 31 lb In Saltwater: ...................................................................................22 lb

Multi-Purpose Cleaning Tool (MCT)

18 - ROV Tooling - Cleaning Tools

The Oceaneering Mooring Line Cleaning Tool removes marine growth without damaging the mooring line’s outer protective coating. The tool can be configured with various combinations of brushes for optimal performance. The tool is hydraulically opened and closed for the docking operation and integrated fail-safe locks keep the tool body closed during operation. The 6-wheel integrated traction system can operate the tool at any angle, while the suspension system enables the tool to handle uneven surfaces while cleaning.Specifcations:Depth Rate: .......................................................................... 3,000 mswWeight in Air/Water: ........................................................... 169 / 122 kgSize (LxWxH): ....................................................1,300 x 560 x 900 mmOperational Pressure: ................................................................207 barMax Input Flow: ........................................................................20 L/minConnections Motor: ......................Oceaneering 6L Stab & ReceptacleConnections Cylinders: ................Oceaneering 6L Stab & ReceptacleTransport Case Size (LxWxH): ........................... 1,650 x 750x 670 mm

Mooring Line Cleaning Tool

ROV Tooling - Cutting Tools - 19


Oceaneering’s Hard Line Cutter is a hydraulically-actuated manipulator-deployed tool designed to cut through wire rope to 1-in thick. It consists of a hardened tool steel blade and side plates, a hydraulic cylinder, and a T-handle. The blade is attached to the cylinder ram between the side plates. One side of each of the plates is open to allow the cutter to be placed on the rope. When the cylinder is extended, the blade acts as a guillotine, severing the rope between the blade and the side plates. The cylinder is then retracted to allow for the next cut.Specifications:Pressure: ............................................................................... 10,000 psiFlow: .............................................................................................1 gpmOpening: ........................................................................................1-5 inConnection Type: ....................................................... HP Tube or HoseWeight in Air: ..................................................................... ≈ 14 – 275 lb

Hard Line Cutter

Cutting Tools

20 - ROV Tooling - Intervention Tools

The Alignment Frame mounts to the front of an ROV and provides an ROV docking interface. Once docked, the ROV is rigidly attached to the subsea structure. The frame locks onto the tree via two 3-ton rated docking probes.

The docking probes are hydraulically-actuated and are fail-safe. If ROV power is lost, the latch dogs will retract under spring load and the ROV will disconnect from the tree. The frame is designed to interface with the 3-ton docking receptacle interface utilizing a customer specified distance between docking receptacles.

Alignment Frame

Intervention Tools

ROV Tooling - Intervention Tools - 21


Dimensions:Length: .....................................................................................5 ft 6.5 inWidth: ....................................................................................5 ft 3.75 inHeight: ............................................................................................. 7 inWeight:In Air: ............................................................................................ 107 lbIn Saltwater: ...................................................................................95 lbHydraulic Requirements:Max Pressure: .........................................................................3,000 psiOperating Pressure: ................................................................ 1,500 psiMax Flow Rate: .............................................................................3 gpmEnd connections: .......................................................................¼ in JICMaterials of Construction:Frame: ..................................................................... 6061 T6 AluminumDocking Probes: ..................................316 Stainless Steel, AMPCO 45 & UHMWPE PolyethyleneFasteners: ................................................................ 316 Stainless Steel

Specifications


The AX/VX Gasket Tool is used to remove and replace the 18¾-in AX and VX style gaskets inside the wellhead hub. The tool engages into the gasket bore and sits flush with the top of the gasket where it is energized with the ROV hydraulics. The cylinder forces 2 gripping pads to separate and grasp the inner bore of the gasket. The bumps on the OD of the pads line up with the groove in the gasket and prevent the gasket from sliding down.

Two compression springs keep the tool hooked up to the gasket if hydraulic power is lost or interrupted.

The AX/VX Gasket Tool utilizes a flexible T-handle to be positioned by the ROV manipulator.

AX/VX Gasket Tool



Dimensions:Diameter: ...................................................................................20.38 inHeight: .......................................................................................20.50 inWeight:In Air: ........................................................................................... 21.5 lbIn Saltwater: ................................................................................ 15.3 lbMaterials:

• ASTM A36Coating:

• 3-Part Epoxy - BlackHydraulic Requirements:Working Pressure: ...................................................................... 200 psiMax Pressure: ......................................................................... 1,500 psi

Specifications


The Gasket Removal Tool removes gaskets from hub connectors. The tool fits within the connector and operates without damaging the sealing surfaces.SpecificationsHydraulic Requirements: .......................................... 250 psi @ <1 gpmAvailable Sizes: .................................. 5.5 in, 7 in, 9 in, 10 in or Custom

Gasket Removal Tool (GRT)



The Hydraulic Power Unit (HPU) is used to test various types of subsea tooling prior to deployment. The HPU is intended for usage on-deck or during System Integration Tests (SIT).

A fan-type oil cooler is included in the HPU, which regulates oil temperature returning to the tank. The system includes a thermal bypass valve, allowing some heating of the oil if the unit is used in a cold environment.

The frame is provided with four lifting points, one at each corner. A drip tray is incorporated underneath the frame to collect any oil spillage. Dimensions:Length: ............................................................................................56 inWidth: .............................................................................................42 inHeight: ............................................................................................42 inWeight:In Air: .........................................................................................1,500 lbPerformance Data:Output Pressure: .................................................... 3,000 psi MaximumOutput Flow: .................................................................................5 gpmElectrical Requirements:

• Phase 480 V AC, 60 Hz

The HPU can be customized to meet specific hydraulic power requirements.

Hydraulic Power Unit (HPU)


The Oceanering impact wrench minimizes torque transmission to the operator with its swing hammer design. The tool has proven reliability and is easily maintained. Dimensions:Drive Size: ............................................................1-1/2 in Square DriveWeight: ............................................................................ 43 lb / 19.5 kgOverall Length: ............................................................. 16-1/2in / 41 cmWidth: ............................................................................... 5.1-in / 13 cm

Pressure Range:....................................1800 - 2000 psi / 124 - 140 barFlow Range: .....................................................7 - 12 gpm / 26 - 45 lpmOptimum Flow: ...............................................................8 gpm / 30 lpmSystem Type: .....................................Open Center, HTMA Type II or IIIPorting: ............................................................................8 SAE O-RingOutput Speed (Free Spin):.........................2,000 rpm at 5 gpm / 19 lpmInput Speed: ..................................................1,200 Impacts per MinuteConnect Size & Type: ..................................... 3/8 in Male Pipe AdapterTorque: .......................................... 800 - 3,500 ft-lb / 1,088 - 4,760 Nm

Impact Wrench



The 9-Gallon Reservoir is designed to hold fluids on an ROV or a skid and adds greater flexibility to subsea operations.Dimensions:Length: ............................................................................................ 14 inWidth: ............................................................................................. 14 inHeight (Full): ..............................................................................14-24 in Weight:Empty: ............................................................................................40 lb

Reservoir - 9 Gallon


The ROV Spring Release Shackle is designed to ease the release of the pin from a shackle by means of a compressed spring. Once the retaining pin is pulled, the spring forces the pin out of the shackle body. This reduces time and potential damage to any equipment during ROV operations.Features:

• Custom Sizes Available• Manually & Hydraulically Installed Versions Available• Based on Industry Standard Shackle Ratings & Dimensions

ROV Spring Release Shackle



The Oceaneering TA cap protects wellheads and allows ROV intervention. The ROV can deploy and recover the lightweight aluminum or plastic TA Cap without additional topside support equipment. Once secured, the ROV can pump corrosion inhibitor fluid into the TA Cap. A check valve ensures that water is fully displaced by the corrosion inhibitor fluid and provides visual confirmation. TA caps can be custom built to fit most wellhead types and sizes.Material:

• Aluminum / UrethaneAPI:

• 17-D/W Receptacle

TA Cap


The Subsea ROV Winch is lightweight and compact for easy handling. The winch has 28,660 lb of pull and can operate without wires from the surface. The Subsea ROV Winch is an independent tool without mechanical or hydraulic connections to the ROV.

Depth Rate: ............................................................................ 8,200 fswDimensions:Width: ..........................................................................................24.9 inLength: .........................................................................................20.5 inHeight: .........................................................................................43.5 inWeight:In Air: ................................................................................................507In Saltwater: .................................................................................100 lb

Max Torque: .............................................................................. 562 ft-lbMax Pull: ..................................................................................28,660 lbBreaking Force: .......................................................................42,990 lbInterface to Torque Tool: ..................................API 17D Class 4 BucketInterface to Structure: ...................... API 17D Class 4 Lock to Structure Mechanical Lock w/ Fail-Safe

Winch (Subsea ROV)

ROV Tooling - Cameras / Lighting / Displays - 31


Oceaneering’s Color LED Camera is compact, and suitable for general purpose viewing and manipulator arm applications. The integral LED lighting allows the camera to be used in applications that previously required a separate camera and lamp.

Power: ...................................................................... 24 V DC (200 mA)Video Signal: ................................................................... NTSC / 60 HzHorizontal Resolution: ............................................................. 350 linesLight Sensitivity: ......................................................................... 0.1 LuxDimensions:Diameter: ....................................................................................... 1.5 inLength: ..............................................................................................4 inWeight:In Air: .............................................................................................0.5 lbIn Saltwater: ................................................................................0.33 lb

Depth Rating:..............................................................................9,842 ft

Color LED Camera

Cameras / Lighting / Displays

32 - ROV Tooling - Cameras / Lighting / Displays

The SeaSun® Mid Water Lighting System supports saturation diving or ROV operations to 1,100 ft (335 m). The three-light frame is deployed using an AK 7 double knuckle marine crane with the umbilical winch mounted on the crane. The crane is supplied with a radio control pack and an anti-two block system allowing for one man deployment. This system utilizes modified 4000W lights, pressure compensated ballasts and a power distribution box.Features:

• Three 4000 W Arc Lights• Equivalent to 48,000 W of Incandescent Light• Isolated Power Supply with Integrated Resistance Monitor• Greatly Improves Diver Safety

Specifications:Output in Lumens: ................................................................. 1,140,000Color Temperature: ...................................................6,000 K (Daylight)Depth Rating: ................................................................ 1,100 ft / 335 mShallow Water System: .................................................... 300 ft / 90 mFootprint on deck: ..................................................................8 ft x 20 ftPower Requirements: ...............480 V AC (Ship’s Power or Generator)

*SeaSun® is a registered trademark of HydroFlex Inc.

Lighting System - Mid Water (4000W)



The SeaSun® 4000W Lamp is a single work light system. It is built with the same offshore durability of the SeaSun® 3 Lamp System, but the 4000W lamp is designed with a very small deck footprint allowing the diver to bring the light exactly where it is needed. It is a space and cost saving option that increases safety at dive sites.Features:

• 4000 W Arc Light• Equivalent to 16,000 W of Incandescent Light• Isolated Power Supply with Integrated Resistance Monitor• Work Light Is Compact & can be Deployed & Recovered by Hand• Allows Divers to Place the Light Directly at the Work Site• Rugged PVC Cowling Protects the Light• Greatly Improves Diver Safety• Work Light Conforms to UL Std. #1573 & CE Std. #EN60598-2-17

Specifications:Output in Lumens: ................................................................... 380,000Color Temperature: ...................................................6,000 K (Daylight)Depth Rating:..................................................................... 300 ft / 90 mPower Requirements: ...............480 V AC (Ship’s Power or Generator)

*SeaSun® is a registered trademark of HydroFlex Inc.

Single Work Light (4000W)

34 - ROV Tooling - Cameras / Lighting / Displays

The Subsea Intelligent Display (SID) is a multi-purpose display that takes input from various sources, such as pressure, torque and pH. The tool is primarily used in conjunction with Subsea Torque Test Jigs and Pressure Displays, but can be used for other applications.

The Subsea Intelligent Display interfaces to an ROV by RS232 link and can be powered by the ROV. The data can be monitored topside by a Graphical User Interface (GUI).

Subsea Intelligent Display (SID)



Features:• 5 Digit Multi-Purpose Programmable Display• Self-Powered From Internal Battery• User Programmable Display Range• User Programmable Sleep Mode• Photo Diode Enables the Device in Presence of Ambient Light

(Power Saving Mode)Sampling Rate:

• ProgrammableDepth Rating:

• 10,000 fswMaterial:

• Stainless SteelDimensionsLength: ..............................................................................................6 in Diameter: ..........................................................................................6 inWeightIn Air: ........................................................................................... ≈ 11 lbBattery Life:

• Up to 70 Hours Continuous

Specifications

36 - ROV Tooling - Linear Valve Override Tools (LVOT)

The J-Lock Tool provides locking functions to valves with a J-Lock bucket. The tool consists of a Nickel-Aluminum-Bronze alloy body, a Nitronic 50 Stainless Steel Acme thread screw with pinned ¾-in ROV T-Handle, and an additional ¾-in ROV T-Handle attached to the body to allow the ROV to stabilize.Maximum Load Capacity:

• 50,000 lbfWorking Load:

• 30,000 lbf Dimensions:Stroke ............................................................................. 7 in (0 to 10 in)Height: ...................................................................24 in (with T-Handle)Ø of Base: ......................................................................................9.6 in Width (Maximum): .........................12.93 in (with Stabilizing T-Handle )Weight:In Air: ...........................................................................................≈ 60 lbIn Saltwater: ................................................................................≈ 55 lbMaterials of Construction:

• Nitronic 50 Stainless Steel• Nickel Aluminum Bronze• 316 Stainless Steel Fasteners• Silver Anti-Seize Thread Lubricant

J-Lock Tool

Linear Valve Override Tools (LVOT)

ROV Tooling - Linear Valve Override Tools (LVOT) - 37


The Linear Valve Override Tool (LVOT) uses ROV hydraulics to actuate a gate valve stem on subsea equipment. The LVOT interfaces with API 17D & 17H (ISO 13628-8) and type A, B, or C flanges. An optional Lock Out system can be added to hold the valve in position for extended periods of time without hydraulics.

Linear Valve Override Tool (LVOT)


The Collet Linear Override Tool (CLOT) operates linear actuated gate valves on subsea manifolds. The tool allows the user to access API “B” interface flanges located as deep as 25-in below the manifold cover plate, provided there is at least a 16-in diameter access hole above the valve. The CLOT operates on intensified hydraulic power provided by an ROV. This tool can be ordered for short term or long term subsea use.Hydraulic Requirements:

• ≈ 1,600 psi @ 3 gpm into Intensifier PanelCylinder Stroke:

• To 7 inDepth Rating:

• 9,000 ftWeight:In Air: .........................................................................................≈ 540 lbIn Saltwater: ..............................................................................≈ 465 lbDimensions:Diameter: ........................................................................................ 14 in Length: ............................................................................................ 47 in Design Load:

• 130,000 lb

Collet Linear Override Tool (CLOT)

ROV Tooling - Linear Valve Override Tools (LVOT) - 39


The Simplified Lockout Tool (SLOT) provides locking functions to valves with an API “B” interface located approximately 25-in below the manifold cover plate. The tool consists of a Nickel-Aluminum-Bronze alloy body, a Nitronic 50 Stainless Steel Acme thread screw with pinned ¾-in ROV T-Handle, and an additional ¾-in ROV T-Handle attached to the body to allow the ROV to stabilize. A cable for attaching the tool to the corrosion protection system is also provided.Maximum Load Capacity:

• 190,000 lbfWorking Load:

• 90,000 lbf Dimensions:Stroke ...............................................................................10 in (0-10 in)Height: ............................................................. 32.28 in (with T-Handle)Ø of Base: ....................................................................................9.60 in Width (Maximum): .......................... 12.93 in (with Stabilizing T-Handle)Weight:In Air: ......................................................................................... ≈ 115 lbIn Saltwater: ..............................................................................≈ 100 lbMaterials of Construction:

• Nitronic 50 Stainless Steel• Nickel Aluminum Bronze• 316 Stainless Steel Fasteners• Silver Anti-Seize Thread Lubricant

Simplified Lockout Tool (SLOT)


The main application of the Tree Crack Open Tool (TCOT) is to keep tree valves cracked open during installation. Once subsea, the tool can be removed from the valve using a standard class 1-4 torque tool. This tool is a low cost solution compared to standard LVOTs for this type of application.Stroke:

• 0 to 5.8 in NominalCrack Open Force:

• 0 to 60,000 lbWeight:In Air: ............................................................................................ 120 lbIn Saltwater: .................................................................................100 lbTools Required:

• Class 4 Torque Tool• Manual Torque Tool

Tree Crack Open Tool (TCOT)

ROV Tooling - Measurement Tools - 41


The Subsea Caliper Tool is an ROV-operable measurement device. The tool is easily configured for wide-ranging measurement applications with accuracy to ± 0.01 in.Dimensions:Length: ............................................................................................44 inWidth: ...............................................................................................6 inHeight: ............................................................................................24 inMeasurement Range: .............................................................. 0 to 13 inStroke Length: ..................................................................................8 inWeight:In Air: ..............................................................................................69 lbIn Saltwater: ...................................................................................55 lbMaterials:

• 6061 AluminumCoating:

• Hard AnodizedInterface:Power Requirements: ........................................................24 V DC, 2 ACommunications Protocol: ..........................................................RS232Baud Rate: ...................................................................................19,200Data Bits: ..............................................................................................8Parity: ............................................................................................ NoneStop Bits: ..............................................................................................1

Caliper Tool

Measurement Tools

42 - ROV Tooling - Measurement Tools

The Oceaneering Subsea Chain Caliper Tool is an ROV deployable measurement device. The tool is capable of measuring both grip and crown chain dimensions. Different size chains can be measured with simple tool reconfiguration.

This tool has been certified by Offshore Classification Canada with an accuracy to ± 0.02 inches.

Chain Caliper Tool



Dimensions:Length: ............................................................................................46 inWidth: ............................................................................................. 17 inHeight: ............................................................................................29 inMeasurement Range: ................................................................... 0-8 inStroke Length: ..................................................................................8 inWeight:In Air: ............................................................................................ 317 lbIn Saltwater: .................................................................................257 lbMaterials:

• 6061 AluminumCoating:

• Hard AnodizedInterface:Power Requirements: ........................................................24 V DC, 4 ACommunications Protocol: ..........................................................RS232Baud Rate: ...................................................................................19,200Data Bits: ..............................................................................................8Parity: ............................................................................................ NoneStop Bits: ..............................................................................................1

Specifications


The Subsea Data Logger monitors pressure and temperature and is a logging device. The Data Logger is a stand-alone tool powered by batteries and capable of a low-power sleep mode. Once data logging is complete, a Graphical User Interface (GUI) on the Topside Controller Laptop can extract the data in a text file format.Features:

• 5 Digit Display• Self-Powered from Internal Batteries• Pressure Side has a 17H Dual Port or 17H High Flow Hot Stab• Photo Diode Enables the Device in Presence of Ambient Light

(Power Saving Mode)• Stainless Steel Subsea Housing

Specifications:Pressure Range:.................................10,000 or 15,000 psi (Full Scale)Resolution ................................................................................ 0.01 psiAccuracy ............................................................... < 0.01% of full-scaleData Sets .......................................... 5,120,000 (Single Channel Mode) 2,560,000 (2-Channel Mode)Sample Rate ..................................................................... 1 sample/secDepth Rating ....................................................................... 10,000 fswBattery Life: ............................................... Up to 70 Hours Continuous

Data Logger (Subsea)



Inclinometers can be flush mounted or custom brackets can be designed to customer specifications. Machined graduations are superior to sticker graduation type designs. Inclinometers are individually packaged for maximum protection during shipment. As with all Oceaneering products, these inclinometers are designed, assembled and tested to the highest industry standards.Inclinometers:Working Depth: .....................................................................to 4,000 mAvailable Angle Ranges: ........................................... ± 5°, 7°, 10° & 15°Slotted Mount Holes Allow for Adjustment & CalibrationMaterials:

• Hard Anodized 6061 Aluminum

Custom Designs Available

Inclinometer


The Digital Inclinometer is a pitch and roll sensor for use in subsea or surface applications. It provides an accuracy of 0.05 degrees in both axes over the full 360° range.

The inclinometer can be used as an ROV connected tool with data displayed live on a surface laptop or when used in conjunction with the subsea display and battery pack it can operate as a stand-alone tool.

Inclinometer (Digital)



Electrical Requirements:Input Voltage: ..................................................................... 5 – 30 V DCCurrent Consumption: ............................................<20 mA @ 12 V DCData Output: ..................................................... RS232 & Current LoopBaud Rate: .....................................................................................9,600Output Rate: ................................................................................... 8 HzData Bits: ..............................................................................................8Stop Bits: ..............................................................................................1Parity: ............................................................................................ NoneSpecification:Range: ............................................................................................ 360ºResolution: ......................................................................................0.01ºAccuracy: ............................................................................... 0.05º rmsRepeatability: ...................................................................................0.09Depth Rating:.......................................................... 3,000 m or 6,000 m Weight:In Air: ...........................................................................................1.15 kgIn Saltwater: ...............................................................................0.55 kgDimensions:Length: .......................................................................................240 mmWidth: ........................................................................................180 mmHeight: .......................................................................................170 mm

Specifications


The Oceaneering subsea Intelligent Pressure Transducer provides high accuracy pressure and temperature readings at depths to 10,000 fsw. The output format (RS232) and 24 V DC power requirement allow fast integration with most ROVs and subsea control systems.

A dedicated, user-friendly, Topside Graphical User Interface (GUI), displays the data from the Subsea Intelligent Pressure Transducer. From the GUI, the user can monitor and log pressure data in ASCII format.Dimension:Diameter: ..........................................................................................2 in Length: ........................................................................................... 7.2 inSpecifications:Material: ...................................................................316 Stainless SteelElectric Connector: ....................................................Burton 5500-1508Hydraulic Port: ........................................................Autoclave .25 in MPPower Requirement: .............................................. 8-30 V DC, 200 mWOutput: .........................................................................................RS232Communication: .....................................................RS232 (Full Duplex)Pressure Range:.............................................................0 to 20,000 psiStatic Accuracy: ...........................................................0.05% Full ScaleOperating Temperature Range: ..................................... -40ºC to +85ºC

Intelligent Pressure Transducer



The subsea pH Meter is a self contained, self-powered tool that reads the pH in water depths to 10,000 fsw. This tool can be used by a wide range of ROVs. The pH reading is displayed on an Intelligent Display that can toggle between awake mode or sleep mode by flashing the ROV lights. The Intelligent Display also allows the control of the pH measurement update time, automatic sleep mode, and other features.Dimensions:Diameter: .......................................................................................6.5 inLength: ......................................................................................... 37.5 in Material

• 17-4 Stainless Steel• pH Lexan

PH Range: ................................................................................1 to 14 ±Battery Life (Awake Mode): ...................................72 hours (Maximum)Display Time: ..................................................................ProgrammableSampling Rate: ...............................................................Programmable

pH Meter (Subsea)

50 - ROV Tooling - Pumps

Oceaneering has designed and built a range of Duplex Pumps. These pumps are based upon a reciprocating piston intensifier with fixed displacement.

Hydraulically powered by the host ROV, the pumps are available in two sizes, the 15 hp Series and the 50 hp Series, with a wide range of pressure ratios available in each series.

These pumps are the basis for multiple tooling applications, including subsea hydrotesting, hydrate remediation, and general fluid intervention. These pumps are not compatible with methanol. For methanol-compatible pumping, use the Duplex Plunger Pump.

Duplex Pump

Pumps

ROV Tooling - Pumps - 51


Standard 15 hp Series:Hydraulic Supply:......................................................3,000 psi to 8 gpmWeight in Air: ...............................................................................≈ 40 lbWeight in Saltwater: ....................................................................≈ 30 Ib OI Part # Input / Output Max Output Max Output Ratio Pressure psi Flow gpm0025594 ........... 1.94:1 .........................5,500 ............................3.50027012 ............ 3.76:1 ........................10,500 ........................... 1.80026646 ........... 6.11:1 .........................17,500 ............................ 1.1

Standard 50 hp Series:Hydraulic Supply: ...................................................3,000 psi to 24 gpmWeight in Air: ...............................................................................≈ 85 IbWeight in Saltwater: ...................................................................≈ 70 Ib

OI Part # Input / Output Max Output Max Output Ratio Pressure psi Flow gpm0031802 ............1.56:1 .........................4,400 ........................... 12.00277359 ...........4.22:1 ........................12,000 ...........................4.5

Manual / piloted version available for fine control of discharge pressure when pressurizing small volumes.Fluid Compatibility:

• Saltwater• Hydraulic Fluids• Control Fluids (HW 525, 1443 etc)

Specifications

52 - ROV Tooling - Pumps

The Oceaneering High-flow Axial Piston Intervention (HAPI) pump delivers high pressure (0-5,000 psi) at flow rates of approximately 10 gpm.

The pump is coupled to a bent axis hydraulic motor that is driven by the ROV and is activated by a pilot operated control valve. The stainless steel pump functions using water based control fluid subsea for long periods of time.Specifications:Hydraulic Supply:................................................... 3,000 psi @ 30 gpmWeight in Air: ................................................................................ 150 lbWeight in Water: ............................................................................ 90 lb

High-Flow Axial Piston Intervention (HAPI) Pump

ROV Tooling - Pumps - 53


The Marston Bentley (MB) Pump provides an isolated hydraulic power supply to operate subsea tools without compromising ROV hydraulic fluids.

Pressure (Maximum Input): .....................................................2,850 psiFlow (Maximum Input): .................................................................6 gpmMarston Bentley Output:

• 1,500 psi @ 3.5 gpm• 2,500 psi @ 3.5 gpm• 3,000 psi @ 3 gpm

Marston Bentley Output with Intensifier:• 1,500 psi @ 3.5 gpm• 2,500 psi @ 3.5 gpm• 10,000 psi @ 1.5 gpm

Marston Bentley (MB) Pump

54 - ROV Tooling - Skids

The Auxiliary Hydraulic Power Unit (AHPU) skid is designed for complete fluid intervention between the ROV system and subsea equipment via multiple client specified hot stabs. The neutrally buoyant skid is mounted under the host ROV, with hydraulic and electrical power supplied by the ROV.

The Skid is operated from a topside computer mounted in the ROV control room. Custom software provides the user with real-time information on pressure, flow and available reservoir volume, along with critical system information such as water ingress alarms.

AHPU Intervention Skid

Skids

ROV Tooling - Skids - 55


Hydraulic Supply:• 2,850 psi @ 10 gpm (Nominal)

Glycol / TransAqua HT Circuit:• 15 gal Storage• Reservoir with Volume Indicator• Discharge & Return Flowmeters• 5,000 psi Pump / 3.5 gpm• 15,000 psi Pump / 0.5 gpm• Manifold with 3 Bi-Directional Outputs (5,000 psi)• Digital Pressure Transducers

Corrosion Inhibitor Circuit :• 15 gal Storage • Reservoir with Volume Indicator• 200 psi Output Pressure / 2 gpm

Hydraulic Tooling Functions: • 4 Bi-Directional Functions • 3,000 psi @ up to 10 gpm each • Each with Proportional Pressure & Flow • Each with Differential Digital Pressure Transducers

Weight:In Air Dry: ................................................................................... 1250 lbIn Air with Fluids: .......................................................................1,380 lbDimensions:Length: ............................................................................................92 inWidth: .............................................................................................60 inHeight: ............................................................................................26 in

Specifications


The Fluid Injection Skid is ROV-mountable to carry and supply injected fluids. The skid is equipped with two or four sixteen-gallon fluid reservoirs and a hydraulic pumping system that can pump the fluid at low or high pressure.

The reservoir fluid contained in the injection skid is isolated from the ROV’s hydraulic system. Fluid can be pumped from or returned to the fluid reservoirs. The maximum pressure of the returning fluid is 150 psi.

Fluids used with the Injection Skid can be any type of petroleum-based or water-glycol-based hydraulic fluid.

Fluid Injection Skid



Dimensions:Length: ............................................................................................80 inWidth: .............................................................................................58 inHeight: ............................................................................................20 inWeight:In Air: ............................................................................................850 lbIn Saltwater: .................................................................................600 lbPerformance Data:Reservoir Capacity: .......................................................... 32 or 64 gal *Output Pressure: ......................................................100 to 15,000 psi *Output Flow: ...................................................................0.5 to 3 gpm **Input Pressure: ..........................................................1,000 to 3,000 psiInput Flow: .............................................................................4 to 6 gpmFluid Compatibility:ROV Input Fluid: ................................ Petroleum Based Hydraulic FluidHigh Pressure Output Fluid: .............................................. Petroleum or Water Based Hydraulic FluidMaterials:Frame: ..................................................................... 6061-T6 AluminumFasteners: ................................................................ 316 Stainless SteelBumpers: ..................................................................... Black UHMWPEReservoirs: .......................................................Spun Fiberglass Tubing

* These values are variable and can be specific to client requirements.** Flow rates are inverse to pressure outputs, high pressure outputs have lower flow rates.

Specifications


The 4,000 meter Injection Skid is an ROV mountable skid capable of carrying 96 gallons of product and able to inject product at 5K and 15K psi via two duplex pumps and hot stabs. The ROV manually actuates the isolation valves as the skid is non-electronic. The skid is equipped with 2 API docking cones for interfacing with subsea equipment.

The reservoir fluid contained in the injection skid is isolated from the ROV's hydraulic system. Fluid may either be pumped from or returned to the fluid reservoirs.

Fluids used with the injection skid may be any type of petroleum based, water glycol based hydraulic fluid or methanol.

Injection Skid - 4,000 m



Dimensions:Length: ....................................................................................... 131.5 inWidth: .............................................................................................62 inHeight: .......................................................................................32.25 inWeight:In Air Empty: ..............................................................................2,425 lbIn Air Full: ..................................................................................3,225 lbIn Water: .......................................................................100 lb (Buoyant)Performance Data:Reservoir Capacity: ......................................................................96 galOutput Pressure: ............................................................... to 15,000 psiOutput Flow: .......................................................................0.5 to 2 gpmInput Pressure: ..........................................................1,000 to 3,000 psiInput Flow: .............................................................................0 to 5 gpmDepth Rating:.............................................................................4,000 mFluid Compatibility:ROV Input Fluid: ................................ Petroleum Based Hydraulic FluidHigh Pressure Output Fluid: ............................Petroleum, Water Based Hydraulic Fluid or MethanolMaterials:Frame: ..................................................................... 6061-T6 AluminumFasteners: ................................................................ 316 Stainless SteelReservoirs: .......................................................Spun Fiberglass Tubing

Specifications


The Methanol Injection Skid is mounted beneath the ROV and supplies 32 or 64 gallons of fluid for methanol injection. The skid consists of an aluminum frame, two or four fluid reservoirs, and a hydraulic pump for discharging the methanol fluid.

The methanol is contained in two or four sixteen-gallon fluid reservoirs, which are compensated to external pressure. The reservoir fluid contained in the injection skid is isolated from the ROV’s hydraulic system.

Since methanol is not injected at high pressures, the skid uses a low-pressure pump instead of a high-pressure intensifier. The seals used in the reservoirs and pumping systems are also compatible with methanol service.

Methanol Injection Skid



Dimensions:Length: ............................................................................................80 inWidth: .............................................................................................58 inHeight: ............................................................................................20 inWeight:In Air: ............................................................................................850 lbIn Saltwater: .................................................................................600 lbPerformance Data:Reservoir Capacity: ........................................................... 32 or 64 gal*Output Pressure: ........................................................................ 100 psiOutput Flow: .................................................................................3 gpmInput Pressure: ........................................................................2,800 psiInput Flow: .............................................................................4 to 6 gpmMaterials:Frame: ..................................................................... 6061-T6 AluminumFasteners: ................................................................ 316 Stainless SteelBumpers: ..................................................................... Black UHMWPEReservoirs: ................................. Spun Fiberglass Tubing, Painted Red

*These values can be changed to meet client requirements.

Specifications

62 - ROV Tooling - Stabs / EQD / Manifolds / Valves

Oceaneering API 17D, API 17H and high flow hot stabs and receptacles are manufactured and tested to the highest industry standards. These stabs are used for fluid injection. All products are supplied with test certificates, Certificate of Conformity (COC), and are individually packaged to protect critical sealing surfaces.

Hot Stabs & Manifolds

Stabs / EQD / Manifolds / Valves

ROV Tooling - Stabs / EQD / Manifolds / Valves - 63


Specifications for 17H High Flow:Pressures: ..............Up to 10,000 psi (17H Single Port High Flow Stab)Flow: ....................................... 2 bpm (17H Single Port High Flow Stab) Connection Types: ........................Various Sizes in JIC, NPT, MP & HP

Materials: Nitronic 50 & 60, 316 Stainless Steel, & 17-4 Stainless SteelROV Interface: .............................Compliant & Rigid Handles Available Specifications for 17D Dual Port:Pressures: ......................................................................... to 10,000 psiFlow: .......................................................................................to 10 gpmConnection, Stabs: ............................................................... 0.25 in JICConnection, Manifolds: .....................................Various Porting OptionsSingle & Dual Port Configurations AvailablePressure Retaining & Non-Pressure Retaining Dummies are Available

Materials: ...................................Nitronic 50 & 60 & 316 Stainless SteelROV Interface: .......................... 316 Stainless Steel, Compliant & Rigid T- Handles, D-Rings & Fishtail Types Available Specifications for 17H Dual Port:Pressures: ...............................................................10,000 - 15,000 psiFlow: .......................................................................................to 10 gpmConnection, Stabs: ............................................................... 0.25 in JICConnection, Manifolds: .....................................Various Porting OptionsSingle & Dual Port Configurations AvailablePressure Retaining & Non-Pressure Retaining Dummies are Available

Materials: ...................................Nitronic 50 & 60 & 316 Stainless SteelROV Interface: .......................... 316 Stainless Steel, Compliant & Rigid T- Handles, D-Rings & Fishtail Types Available


Specifications


Oceaneering 2 & 4 inch hot stabs are used for flooding, dewatering and pigging. All Standard Hot Stabs and Receptacles are manufactured and tested to the highest industry standards. They are individually packaged to protect critical sealing surfaces. All products are supplied with test certificate and COC.2 Inch:Pressures: ........................................................................... to 5,000 psiFlow: .....................................................................................to 200 gpmConnection Types:

• Grayloc®

• Custom Connections AvailableMaterials:

• 316 Stainless Steel• 17-4 Stainless Steel

4 Inch:Pressure: ....................................................... 3,000 psi Maximum InputConnection Type: ...................................................... 4 in Grayloc® HubSize & Weight - Male Stab: Diameter: ....................................................................................... 7.5 inLength: ........................................................................................17.75 inWeight: ...........................................................................................45 lbSize & Weight - Female Receptacle: Width: ............................................................................................9.5 inLength: .......................................................................................10.25 inHeight: ......................................................................................... 12.0 inWeight: ......................................................................................... 172 lb

Hot Stabs (2 & 4 Inch)



The Oceaneering Gauge Pack Stab is a Standard 17H dual port stab, with added isolation valves and gauges. The Gauge pack stab is used to pressure test systems, so that the pressure can be isolated between the subsea equipment and the stab. This compact design eliminates the need for extra hardware on the ROV. Specifications:Pressures: ................................................................... Up to 10,000 psiConnection Types: ....................................................................¼ in JICMaterials:

• Nitronic 50 & 60• 316 Stainless Steel• 17-4 Stainless Steel • Aluminum

ROV Interface:• Compliant Handles

Custom Designs Available.

Gauge Pack Stab


The Oceaneering Quad Zero Leak Stab and Receptacle offers a quick disconnect type connection for 1 to 4 ports. The stab can be configured for 2-position directional control as well. Porting on the male side is routed out and away from the body to aid in hose management. The recessed male connectors are protected by an impact-resistant nose and the stab body is hard-anodized aluminum, reducing weight and simplifying manipulation.Specification 1/4 inch:Pressure (Maximum Input): .....................................................3,000 psi Flow: ............................................................................... 5 gpm per portConnection Type: ..................................................... ¼ in JIC (pictured)Size & Weight:Male Stab: ...................................................................................... 10 lbFemale Receptacle:........................................................................25 lbSpecification 3/8 inch:Pressure: ....................................................... 3,000 psi Maximum Input Flow: ............................................................................. 10 gpm per portConnection Type: ................................................................... 3/8 in JICSize & Weight:Male Stab: ...................................................................................... 15 lbFemale Receptacle:........................................................................36 lb

Quad Zero Leak Stab



The Emergency Disconnect Hydraulic Hot Stab is a compact ROV deployed hot stab. This tool makes fluid and gas connections subsea and has an emergency quick disconnect feature in case of a drive off.Dimensions:Bore Diameter: .................................................................................2 inPressure Rating:Main Cylinder: .........................................................................3,000 psiEjecting Cylinder: ....................................................................3,000 psiStab Rating: .............................................................................5,000 psiMaterials:

• 316 Stainless Steel• 17-4 H 1150• 17-4 H 900• Carbon Steel

Weight:In Air: ............................................................................................300 lbIn Saltwater: ..............................................................................< 250 lb

*This tool is methanol compatible.

Emergency Disconnect Hydraulic Hot Stab


The Oceaneering 10,000 psi Failsafe Emergency Quick Disconnect (EQD) fluid coupling uses hydraulic pressure and a collet locking mechanism to engage two National couplers. In the event of ROV hydraulic failure the internal Belleville springs apply enough force to decouple the connectors at any operating pressure and partially eject the stab from the bucket.Specification:Pressure: ..................................................... 10,000 psi Maximum Input Flow: ....................................................................... Coupler DependantConnection Type:Locking Mechanism: ..................................................................¼ in JICFlow Ports ..................................... 9/16 in Autoclave Medium PressureSize & Weight - Male Stab:Dimensions (Ø x L): ........................................................... 6.5 in x 34 inWeight: ...........................................................................................83 lbSize & Weight - Female Bucket:Dimensions (Ø x Deep): ................................................14.3 in x 24.7 inWeight: ...........................................................................................68 lb

Failsafe Emergency Quick Disconnect (EQD)



The Test Manifold is used for in-situ testing of the hot stab prior to subsea deployment.Test Manifold:Pressure: ............................................................................... 10,000 psi

Test Manifold


Paddle Valve Assembly

ROV Operated Valve Actuators or Paddle Valve Assemblies are available in several sizes and configurations. The design of the actuator eliminates damage to the valve by isolating the forces of the ROV from the valve. All valves are pressure tested and certified before being individually packaged for shipment. All Oceaneering products are designed, assembled, and tested to the highest industry standards.Paddle & Bucket Style Valve Actuators:Pressure: ........................................................................... to 20,000 psiValve Sizes: ......................... From 3/16 in to 2 in Diameter Bore ValvesValve Types: ............................... 2 Way 2 Position, 3 Way 3 Position & 4 Way 3 Position are AvailableConnection Types: ......................................... NPT, JIC, SAE, HP & MP



www.oceaneering.com/DTSValve Pack (10 Station)

The 10 Station Valve pack houses 10 Mini NG3 valves controlled by a TCU board. The host ROV supplies hydraulic power, and nominal pressure of 2,700 to 3,000 psi @ 10 gpm along with electrical power of 24 V DC, and an RS232 link between the subsea housing and the surface controller. A laptop configured with custom Oceaneering software allows control and monitoring of the subsea housing and its environment.Weight:In Air: ..............................................................................................65 lbIn Saltwater: ............................................................................ ≈ 19.5 lbDimensions:Width: ........................................................................................ 15.63 inLength: ..............................................................................................7 inHeight: ..............................................................................................5 inPower Requirements:

• 24 V DC• 6 amps

Features:• RS232 Communication• Pressure Rating of 3,000 psi• LED Indicators for Diagnostics & Troubleshooting• Pressure Transducers Monitor the Supply, Return & Output

Pressure of Each Valve


Valve Pack (5 Station)

The 5 Station Valve Pack is a subsea housing with 5 NG6 valves controlled by a TCU board. The host ROV supplies hydraulic power, nominal pressure of 2,700 to 3,000 psi @10 gpm along with electrical power of 24 V DC, and an RS232 link between the subsea housing and the surface controller. A laptop configured with custom Oceaneering software allows control and monitoring of the subsea housing and its environment.


www.oceaneering.com/DTSSpecifications:

Dimensions:Width: ............................................................................................. 13 in Length: ............................................................................................ 12 inHeight: ..............................................................................................8 inPower Requirements:

• 24 V DC• 6 amps

Features:• RS232 Communication• Pressure Rating of 3,000 psi• Proportional Control of Solenoid Valves• LED Indicators for Diagnostics & Troubleshooting• Pressure Transducers Monitor the Supply, Return & Output

Pressure of Each Valve

74 - ROV Tooling - Torque Tools

Torque Tool Class 1-4

Oceaneering’s Class 1-4 Torque Tools are rotary devices that deliver torque to valves, junction plates, etc. The tool can be mounted onto a Flying Lead Orientation Tool (FLOT) or be deployed by ROV manipulator. The Torque Tool is supplied with a Test Jig for surface calibration prior to subsea operation. The readout unit provides a torque display in either lbf-ft or N•m. Directional indication is also given (+/-).

Torque Tools

ROV Tooling - Torque Tools - 75


Latch Cylinder:Pressure: ....................................................... 3,000 psi Maximum InputFlow: .............................................................................................1 gpmConnection Type: ...................................................................¼ in TubeHydraulic Motor:Pressure: ....................................................... 3,000 psi Maximum InputFlow: .................................................................... 3 gpm Minimum Input Connection Type: ..........................................................3/8 in / ½ in JICWeight:In Air: ..............................................................................................86 lbIn Saltwater: ...................................................................................66 lbDimensions:Diameter: ....................................................................................11.75 inLength: .........................................................................................23.5 in

Torque Multiplier: ......................................................... Norbar 5:1 RatioDepth Rating:............................................................................10,000 ftTurn Counter: ..................................... Accuracy to 1/10 of a Revolution

Specifications


The Class 5 torque tool interfaces with API 17D class 5 receptacles. The tool is capable of providing a bi-directional output torque of between 500 and 6,780 Nm (370 - 5,000 ft-lb).

An ROV provides hydraulic power for the tool. Alteration of the torque setting is conducted on deck using a purpose built calibration jig.

*Class 6 & 7 Torque Tools are available upon request.Class 5 TT SPECS: Weight in Air: ................................................................................ 132 lbWeight in Water: .............................................................................95 lbMaximum Pressure: ................................................................ 3,045 psiTorque Output:.............................................................. 370 - 5,000 ft-lb

Torque Tool Class 5



The Oceaneering Torque Tool Gear Adapter uses a class 1-4 Torque Tool to accommodate class 5, 6 & 7 valves. The adapters are fully compensated and can be stored on the seabed during operations. Performance Data 4 - 5 Adapter:Depth Rate: ..............................................................................10,000 ftSize (Ø x L): ......................................................................13 in x 14.5 inWeight in Air / Saltwater: .........................................................79 / 62 lbGear Ratio: .....................................................................................1:3.2Maximum Torque Output: .......................................................5,163 ft-lbPerformance Data 4 - 6 Adapter: Depth Rate: ..............................................................................10,000 ftSize (Ø x L): ....................................................................15.75 in x 30 inWeight in Air / Saltwater: ......................................................111 / 106 lbGear Ratio: ..................................................................................... 1:5.7Maximum Torque Output: .....................................................10,326 ft-lbPerformance Data 4 - 7 Adapter:Depth Rate: ..............................................................................10,000 ftSize (Ø x L): .................................................................15.75 in x 27.5 inWeight in Air / Saltwater: ..................................................... 180 / 135 lbGear Ratio: ...................................................................................... 1:16Maximum Torque Output: .................................................... 25,446 ft-lb

Custom Adapters are Available.

Torque Tool Gear Adapter


The Flying Lead Orientation Tool (FLOT) is mounted to an ROV, and positions and guides the torque tool and flying leads for connection with the subsea equipment. The FLOT provides pitch and roll capabilities for maneuvering the torque tool, and can be operated in horizontal or vertical mode.

Flying Lead Orientation Tool (FLOT)



Dimensions:Length: ......................................................................................... 41.0 inWidth: .......................................................................................... 21.5 inHeight: ......................................................................................... 14.5 inWeight:In Air: .........................................................................................≈ 145 lbIn Saltwater: .............................................................................. ≈ 120 lbPerformance Data:Pitch: ............................................................................................... ±90°Pitch Load Capacity: ....................................................................550 lbRoll: .................................................................................................±10°Roll Torque: ...................................................... 6,000 in-lb @ 2,500 psiMaterials:

• 6061-T6 Aluminum• Carbon Steel• Bronze• 316 Stainless Steel• 17-4 pH Stainless Steel

Coating:Aluminum: ................................................................................AnodizedCarbon Steel: ...........................................................Xylan coat (Green)Hydraulic Requirements:Working Pressure: .........................................................3,000 psi (max)Hydraulic Flow: ..........................................................................1.5 gpmHydraulic Fluid Type: ...................................................... ISO Type FluidElectrical Requirements:

• NoneROV Connectivity:

• Four 12 ft Hoses, 4,000 psi Rating, #4 (¼ in) JIC Female Swivel Ends

Specifications


The Oceaneering rotary intervention bucket is designed to be panel mounted to allow a torque tool to interface with subsea equipment. It can also be used for custom applications.Buckets:

• ISO 13628-8 Compliant Design• Class 1-4 Drive Systems Available

Materials:• Cast Carbon Steel• Stainless Steel• Alloys

Coatings: • Multi Part, Multi Coat Epoxy & Xylan Available

Custom Designed Interfaces Available

Buckets (ISO)



The Manipulator Tool operates low torque subsea valves on trees and manifolds. The ROV manipulator wrist rotation function actuates this tool. The Manipulator Tool accommodates end effectors from class 1 to 4.Materials:

• 316 Stainless Steel• UHMWPE• 17-4 Stainless Steel

Subsea Rated:• 9,840 ft

ISO Standard:• Class I–IV End Effectors

Manipulator Tool


The pneumatic torque tool allows deck and shop testing of rotary override actuated valves from class 1 to 4. The tool requires an external air source of 80-100 psi supplied to the test stand. The torque tool transducer connects to the torque tool tester. A laptop computer with required software is provided for torque logging.

Pneumatic Torque Tool



Dimensions:Height (Nose to Tip of Handle): ......................................................36 inLength: ............................................................................................ 12 inWidth: ...............................................................................................9 inNose Diameter: ...........................................................................5.95 inNose Length: ............................................................................... 6.75 inMaterials of Construction:

• 17-4 Stainless Steel• 316 Stainless Steel• 6061-T6 Aluminum

Supply Pressure (Nominal):• 80-100 psi

Output Pressure (Locking Cylinders):• 80-100 psi (Inlet Dependent)

Output Flow (Pneumatic Motor):• 0-100 psi (Regulator Controlled)

Torque Output:Class 1: .......................................................................................50 lbf-ftClass 2: .................................................................................... 200 lbf-ftClass 3: ..................................................................................1,000 lbf-ftClass 4: ................................................................................. 2,000 lbf-ftMax Torque: .......................................................................... 2,500 lbf-ft

Specifications


The Torque Test Jig verifies torque tool readings subsea, and can also be used on the surface. The Test Jig readily attaches to the ROV Cage or Tether Management System (TMS). The digital readout gives precise torque readings and allows torque tool adjustment without returning to the surface.Materials:

• 316 Stainless Steel• Nickel Aluminum Bronze• 17-4 Stainless Steel

Subsea Rated:• 3,000 m

Torque Test Jig (Subsea)



Oceaneering's Tooling Control Unit (TCU) boards are field tested robust circuit boards that provide electronic control or monitoring for tooling. The TCUs can communicate with control systems or sensors using RS232 serial communications. TCU boards can be daisy chained together to increase Input / Output or functionality. Oceaneering offers custom software packages to control these systems.Features:

• 24 Digital Outputs @ 2 amps Each• 18 Analog Inputs• 16 Digital Outputs• 2 Pulse Counters• 5 PWM Outputs• TCUs can be Daisy Chained Together to Increase I/O• Outputs are Protected• Optoisolated Communications

Tooling Control Unit (TCU)

Engineered Solutions

EngineeredSolutions

Engineered Solutions - Table of Contents - 87


®

Custom Solutions .............................................88Max 8/14 Metrology Tools ....................................................................88Override Tools ......................................................................................89Riser Disconnect Tool ..........................................................................90Tree Release Tool (TRT) .....................................................................91

Pipeline Repair Tools ........................................92FBE & Weldseam Removal Tool .........................................................92Mechanical Pipe Lift Frames (PLF) .....................................................94Pipe End Prep Tool ..............................................................................96Pipe Recovery Clamp ..........................................................................98

Pipe Plugs ..........................................................99Flowline Plug ........................................................................................99Internal Pipe Plug ...............................................................................100Max 14 Jumper Plug ..........................................................................101

Vibration Inhibitors ......................................... 102Anti-Vibration Clamp ..........................................................................102Fairing Installation Tool (FIT) .............................................................103Pin Pile ...............................................................................................104Strake Installation Tool (SIT) ..............................................................105Tooling Deployment Frame (TDF) .....................................................106



88 - Engineered Solutions - Custom Solutions

Max 8/14 Metrology Tools

The Oceaneering Max 8/14 metrology tools are used for taking in-situ measurements to determine overall jumper length.Max 8:Size: .............................................................................. 128 x 53 x 30 inWeight in Air: ............................................................................. 1,670 lbWeight in Saltwater: .......................................................................95 lbMax 14:Size: .............................................................................. 152 x 50 x 26 inWeight in Air: .............................................................................1,800 lbWeight in Saltwater: .......................................................................95 lbMaterials:

• A36 Carbon Steel• 316L Stainless Steel• Nickel Aluminum Bronze• Syntactic Foam

Coating:• 3 Coat Epoxy

Interface:• Hydraulic Four Port Hot Stab

Custom Solutions

Engineered Solutions - Custom Solutions - 89


Oceaneering Override Tools are purpose built jacking tools for overriding connectors on a production or drilling riser. The tool is deployed and powered by the ROV. An onboard pressure intensifier takes the ROV supplied pressure and increases it by a factor of four. Hydraulic cylinders are extended to contact hard points on the connector, which continue extending until the connector is manually unlocked. Oceaneering builds these tools, with different override forces, to fit industry-standard subsea connectors of all shapes and sizes.Override Cylinders (up to 6):Pressure: ..................................................... 10,000 psi Maximum Input Flow: .............................................................................................1 gpmConnection Type: ................................. ¼ Zero Leak Quick DisconnectFlotation:Density: ....................................................................................36 lb / ft3 Weight (Air): ..................................................................................462 lb Buoyancy (Saltwater):...................................................................360 lb Height: .........................................................................................16.5 inWidth: ........................................................................................ 64.19 inLength: ....................................................................................... 80.75 inWeight:In Air: ............................................................................................850 lbIn Saltwater: ...................................................................................50 lbHydraulics:

• 2,500 psi Maximum• 1 gpm Maximum

Override Tools

90 - Engineered Solutions - Custom Solutions

Shown with testing / shipping stand and client specified flotation arrangement.

The Riser Disconnect Tool manually overrides the Tieback Connector (TBC) if traditional methods for disconnecting the TBC are not sufficient or fail to operate.

The Riser Disconnect Tool is a hydraulically operated clamp. A hydraulic cylinder connects each hinged arm to the base. The clamp is designed to engage the base with the TBC groove located circumferentially around the vertically positioned TBC. The clamp is then locked in place with a manually inserted locking pin to prevent clamp arm separation. Once the clamp is secured in the groove, 15-spring return hydraulic rams separate two halves of the clamp in a vertical-upward direction.

The Riser Disconnect Tool is made to clients’ specific connector requirements.Specifications for Tool Illustrated:Maximum Separation Force: .................................................750,000 lbMaximum Separation Distance: .......................................................4 in Maximum Hydraulic Pressure: .............................................. 10,000 psiTool with Flotation Installed:Height: ............................................................................................80 inWidth: ............................................................................................. 75 inLength: ............................................................................................90 inWeight:In Air: .........................................................................................5,500 lbIn Saltwater: ...............................................................................<100 lb

Riser Disconnect Tool

Engineered Solutions - Custom Solutions - 91


The Tree Release Tool (TRT) is designed to unlock a stuck wellhead tree by pulling on the locking ring override rods with a combination of hydraulic cylinders and impact/impulse force from an inertial mass system. Dimensions: Height: .................................. 160 in (without overshots or top shackle) 191 in (with overshots, fully extended) 203 in (with overshots & top shackle) Width: .............................................................................................90 in Depth: .............................................................................................91 inWeights: In Air: ....................................................................................... 17,000 lbIn Saltwater: ............................................................................15,000 lbPulling Force

• Upwards of 200,000 lb per Mechanical Release Rod• Quantity 4 Mechanical Release Rods

Tree Release Tool (TRT)

92 - Engineered Solutions - Pipeline Repair Tools

Oceaneering’s FBE & Weldseam Removal Tools remove the factory weld seam and pipe coating during repair operations. Through experience and testing, Oceaneering has adapted this tool to function on a variety of coatings including FBE and PTFE (plastic) up to 3/16-in thick. The tool integrates with any ROV of opportunity that can provide serial communications and a 24 V supply to the onboard 5 station hydraulic valve pack. Oceaneering personnel on the surface operate the tool via laptop / software controls. Standard designs are available for 10-in to 24-in pipe.

FBE & Weldseam Removal Tool

Pipeline Repair Tools

Engineered Solutions - Pipeline Repair Tools - 93


Hydraulic Valve Pack:Electric Supply: .................................................................... 24 V @ 5 ACommunications: .............................................................. Serial RS232Hydraulic Pressure: ................................................ 3,000 psi MaximumHydraulic Flow: ........................................................... 10 gpm MinimumTool Weight:In Air: .........................................................................................2,650 lbIn Saltwater: ..............................................................................2,400 lbFlotation Foam (Buoy):Density: ....................................................................................33 lb / ft3 Weight (Air): ...............................................................................3,500 lbBuoyancy (Saltwater):................................................................2,300 lbTool Size: Cut / Clean Range (Pipe Ø)Small: ................................................................................. 10 in to 18 inLarge: ................................................................................ 20 in to 24 in

Custom sizes and diver operated tools are available upon request.

Specifications


Oceaneering’s Mechanical Pipe Lift Frames (PLF) are capable of lifting up to 24-in pipelines as far as 84-in off the sea floor for facilitating repair and inspection operations. The mudmats fold (shown) to reduce deck space requirements on the vessel and increase stability in the water column during deployment. Standard mudmats are designed for 25 psf or higher soil strengths at rated PLF loading. Custom mudmats, clamp configurations, and load ratings are available upon request.

Mechanical Pipe Lift Frames (PLF)



Dimensions:Height: .......................................................................................... 179 inWidth: ...........................................................................................180 inLength Mudmats Closed: .............................................................269 inLength Mudmats Deployed: .........................................................569 inWeight:In Air: .......................................................................................25,500 lbIn Saltwater: ............................................................................22,500 lbPerformance Specifications:Vertical Lift Load: .....................................................................40,000 lbVertical Lift Distance: ............................................... 84 in from SeabedLateral Traverse Load: .............................................................20,000 lbLateral Traverse Distance:..............................................................36 inClamp Compliant Rotation: ................................................................ 5°Minimum Soil Strength: ................................................................25 psfMaximum Seabed Slope: ................................................................... 5°

Hydraulic Requirements: ............Pressure .................................FlowVertical Lift: ....................................2,750 psi ...............................4 gpmLateral Traverse: .............................2,750 psi ...............................4 gpmClamp Open/Close: ........................1,500 psi ...............................4 gpmMudmats Open/Close: ....................2,750 psi ...............................4 gpm

Specifications


Oceaneering’s Pipe End Prep Tools are designed to remove burrs from the ID and OD edges of a cut pipeline. The prepared pipe end is less likely to damage packer seals during grip and seal repair clamp installation, or pigs in future cleaning operations. The low hydraulic flow requirement makes these tools ideal for any ROV of opportunity. Various sizes of the pipe end prep tool are available and built for pipe ranging from 10-in to 24-in. Customized versions are also available.

Pipe End Prep Tool



Feed Cylinder / Motor (Size Dependent):Pressure (Maximum Input): ..................................................... 1,500 psiFlow: .............................................................................................1 gpmConnection Type: ......................................................................¼ in JICChuck Cylinder:Pressure (Maximum Input): .....................................................3,000 psiFlow: ..........................................................................................0.5 gpmConnection Type: ......................................................................¼ in JICCutting Motor:Pressure: ......................2,500 psi Minimum - 3,000 psi Maximum InputFlow: ............................... 2 to 6 gpm Maximum Input (Size Dependent) RPM:.......................................... 4 -12 rpm (Maximum at Cutting Head) Connection Type: ................................................................... 3/8 in JICKicker Cylinder:Pressure (Maximum Input): ..................................................... 1,500 psiFlow: ..........................................................................................0.5 gpmConnection Type: ......................................................................¼ in JIC

Weight / flotation will vary by pipe size please contact for details.

Tool Size: Cut Range (Pipe Ø) Small: ................................................................................... 10 in - 16 in Large : ................................................................................. 18 in - 24 in

Specifications


Oceaneering custom manufactures ROV operated Pipe Recovery Clamps to meet any pipe diameter or working load.Applications:

• Jumper Recovery• Riser recovery• Subsea Support

Pipe Recovery Clamp

Engineered Solutions - Pipe Plugs - 99


Oceaneering’s Flowline Plugs include a packer-type seal and carbon steel slips for mechanical holding. The Flowline Plug also incorporates a mechanical locking mechanism which consists of large Belleville springs and a threaded inner body to ensure mechanical force remains on the seal and slips after ROV hydraulics are removed. This allows the plug to be left in the pipeline during other ROV operations.Hydraulic Requirements:Pressure: ........................................................................ 7,000 psi Input Flow: .............................................................................................5 gpmPlug Weight:In Air: .........................................................................................≈ 540 lbIn Saltwater: .............................................................................. ≈ 470 lb

Dimensions (LxWxH): ........................................... 39.25 x 25.25 x 17 in

Maximum Flowline Pressure (12 in Flowline): ............................ 220 psi

Flowline Plug

Pipe Plugs

100 - Engineered Solutions - Pipe Plugs

The Oceaneering Internal Pipe Plug is a high pressure plug that holds up to 10,000 psi internal pressure. This plug is fully mechanical so no hydraulic function is needed for subsea operation. Specification:Load Rating: .......................................................................... 10,000 psiMaterials:

• Carbon Steel• Alloy Steel• 316 Stainless Steel• Aluminum Bronze

• No ROV Hydraulics Required

Custom Designs Available for Various Pipe Sizes, Pressure & Rating

Internal Pipe Plug

Engineered Solutions - Pipe Plugs - 101


Oceaneering’s Max 14 Jumper Plug contains fluids held inside a subsea jumper during recovery operations. As the jumper is brought to the surface the differential pressure in the jumper is maintained using an adjustable cracking pressure check valve. The check valve is set to 20 psi at Oceaneering prior to shipment. Rating:Hot Stab Locking Pressure: .....................................................3,000 psiPlug Seal Release Pressure:...................................................3,000 psiTool Weight:In Air: ......................................................................................... ≈ 114 lbIn Saltwater: ................................................................................≈ 67 lbDimensions:Diameter: .......................................................................................9.2 in Length: ......................................................................................... 28.7 inPipe Inside Diameter: ..................................................................8.39 in

Max 14 Jumper Plug

102 - Engineered Solutions - Vibration Inhibitors

The Flowbase Anti-Vibration Clamp provides a means to restrict any vibration of the Flowbase flowloop. This clamp is installed topside and deployed with the Flowbase. During deployment, the clamp allows for ± 2-in of lateral and ± 4-in vertical adjustment. Once subsea, the ROV locks the clamp into position via a subsea impact wrench and hydraulic torque wrench. The installed clamp resists a load of 11,025 lb (5 MT) along any axis.ROV Operations:

• Lead Screws Tightened by Hydraulic Torque Wrench• Vertical Clamping Bolts Tightened by Subsea Impact Wrench

Weight:In Air: ...................................................................................... ≈ 1,415 lbIn Saltwater: ...........................................................................≈ 1,227 lbDimensions:Length: ............................................................................................33 in Width: .............................................................................................28 in Height: .......................................................................................40.25 in

Design Load: ................................................................11,025 lb (5 MT)

Anti-Vibration Clamp

Vibration Inhibitors

Engineered Solutions - Vibration Inhibitors - 103


The Fairing Installation Tool (FIT) is designed to attach prefabricated fairings to production risers. The fairings have a simple pin and box connection that interfaces to the arms on the FIT. The FIT opens the fairing, places it around the riser and closes its arms. It then releases the fairing, acquires another from a deployment frame, and continues the process.Dimensions:Length: ............................................................................................38 inWidth: .............................................................................................44 inHeight: ............................................................................................93 inWeight:In Air: ............................................................................................550 lbIn Saltwater: ...................................................................................75 lb

Fairing Installation Tool (FIT)

Materials:• 6061-T6 Aluminum• 316 Stainless Steel• Nickel Aluminum Bronze• Brass

Coating:• Hard Anodized

Interface:• Quad Port Hot Stab• ¼ Zero Leak QD

Hydraulics:• 1,700 psi @ 3 gpm


Oceaneering Pin Piles provide support to unsupported spans of pipeline reducing static stress within the pipeline span. This device also offers Vortex Induced Vibration (VIV) suppression by restricting the pipeline from moving laterally at pre-defined spacing. This tool lands on one side of the pipe and embeds into the sea floor. The tool securely cradles the pipeline and provides customized vertical adjustability to fit the pipeline support needs. The Pin Piles are designed for a 30 year life subsea. Dimensions:

• 60 ft x 19 ft 6 in x 9 ft 6 in (Rollers Deployed)WeightIn Air: .......................................................................................60,000 lbIn Saltwater: ........................................................................... 51,000 lb

Load Capacity: ...............................................................20,000 lb MaxROV Interfaces: ...................................17H Receptacles 3,000 psi Max

Pin Pile



The Strake Installation Tool (SIT) is designed to attach prefabricated strakes to production risers. The strakes have a simple pin and box connection that interfaces to the arms on the SIT. The SIT opens the strake, places it around the riser and closes its arms. After release, the SIT acquires another strake from a deployment frame, and the process continues.Dimensions:Length: ............................................................................................48 inWidth: .............................................................................................62 inHeight: ............................................................................................96 inWeight:In Air: .........................................................................................1,053 lbIn Saltwater: ...................................................................................98 lb

Strake Installation Tool (SIT)

Materials:• 6061-T6 Aluminum• 316 Stainless Steel• Nickel Aluminum Bronze

Coating:• Hard Anodized

Interface:• 17D Dual Hot Stab (2)• ISO 3 Ton Docking Probe /

ConeHydraulics:

• 3,000 psi @ 1 gpm


Tooling Deployment Frame (TDF)

The Tooling Deployment Frame (TDF) deploys fairing and collar installation tooling systems from a platform to 2,000 fsw depths. The unit consists of a topside-mounted A-frame moonpool and cursor system. The A-frame moonpool has a sliding door on rollers operated with an Acme-screw driven by an air motor. The A-frame is used for deployment of a 5/8-in wire rope from a 10,000-lb rated winch connected to the tooling deployment base.



Dimensions:Length: ..........................................................................................360 inWidth: ........................................................................................... 103 inHeight: ..........................................................................................160 inWeight:In Air: .......................................................................................18,000 lbMaterials:

• Carbon Steel• 316 Stainless Steel• Nickel Aluminum Bronze

Coating:• 3 part Epoxy• Pneumatics:• 80 psi @ 120 cfm

Specifications:

Flow Assurance

Flow

Assurance

Flow Assurance

Flow Assurance - Table of Contents - 109


®

Flowline Remediation System (FRS) .................................................110Hydrate Remediation Skid (HRS) ...................................................... 111Pressure Annulus Relief (PAR) Tool .................................................. 112Subsea Hydraulic Power Unit (SHPU) .............................................. 114Subsea Reservoir .............................................................................. 115Well Stimulation Tool (WST) .............................................................116

Flow Assurance

Flow Assurance

110 - Flow Assurance

Flowline Remediation System (FRS)

The Flowline Remediation System (FRS) allows for hydrate remediation of large volume flowlines on the seabed via mudmat based equipment. The system includes subsea separation capabilities and features an Emergency Quick Disconnect (EQD). A standalone Subsea Hydraulic Power Unit (SHPU) evacuates the flowline, which reduces the flowline pressure to below the hydrate formation pressure. The FRS is Multi-Service Vessel (MSV) deployed.Specifications:Connection Type(s): ...........................................................Client drivenPowered by: .................................................................................SHPUOperating Depth: ........................... 10,000 ft ...........................3,000 mOperating Pressure: ......................5,500 psi ........................... 380 barMethanol Panel: ........... 2 x 8 gpm (30 lpm) via 17H Dual Port ManifoldLength: ................................................236 in ........................6,000 mmWidth: ...................................................96 in ........................2,438 mmHeight: ................................................ 114 in ........................2,900 mmDeck Space: ...............................20 ft x 15 ft ....... 6,100 mm x 4,600 mWeight in Air (est.): ..............................11.8 t .............................10.7 teFRS Components:

• 3 x 2-20 gpm Flowmeters (Chemical Injection)• 2 x 5-50 gpm Flowmeters (Pump Suction & Discharge)• 6 x 20 ksi Pressure Transducers• 12-Way Power / Comms Port• Zero Leak EQD at Pump Suction, Pump Discharge, Gas Return &

Liquid• Return Connections• Dual Chemical Injection Circuits

Flow Assurance - 111


The Hydrate Remediation Skid (HRS) is ROV deployed and operated. The HRS depressurizes small volume production piping such as jumpers, wellheads, umbilicals, and chemical injection lines. Instruments show the upstream, downstream, and inhibitor inlet pressures in real time. Pressurized hydrate inhibitors are routed through the production piping in either direction to inhibit the flowline and prevent hydrate reformation.HRS Dimensions:Length: ...............................................................................................7 ftWidth: ................................................................................................5 ftHeight: ...............................................................................................2 ftWeight:In Air: .........................................................................................1,550 lbIn Saltwater: .............................................................. Neutrally BuoyantROV Requirements:Hydraulic Supply.......................................................2,500 psi / 20 gpmPower ................................ 110 V AC @ 5 amps / 24 V DC @ 10 ampsCommunications..........................................................................RS232Performance Data – Hydrate Pumps (2x):Maximum Discharge Pressure ............................................ 12,500 psigMaximum Drawdown Pressure .................................................. 30 psiaMaximum Flow ..................................................................3 gpm (each)Performance Data - Chemical Pump (1x)Maximum Discharge Pressure .............................................17,500 psigMaximum Flow ............................................................................1 gpm

Hydrate Remediation Skid (HRS)


The Oceaneering Pressure Annulus Relief (PAR) Tool is designed to manage annulus pressure buildup in deepwater wellheads to prevent catastrophic production casing failure. The system is ROV deployed and blocks ingress of seawater. The PAR tool allows venting directly to ambient pressure, injection of chemicals / fluids, and monitoring and relieving of pressure from the annulus.

Pressure Annulus Relief (PAR) Tool



ROV Requirements:Pressure: ................................................................................. 2,700 psiFlow: ...........................................................................................18 gpm

Communications..........................................................................RS232Weight:In Air: ............................................................................................280 lbIn Saltwater: .................................................................................250 lbMaterials

• 6061 Aluminum• 316 Stainless Steel• 17-4 Stainless Steel• Nickel Aluminum Bronze• UHMWPE

Specifications


The Subsea Hydraulic Power Unit (SHPU) is part of the Flowline Remediation System, (FRS), and is also used as a stand alone package to operate tooling with high power requirements most often supporting dredging , decommissioning and commissioning operations. The system includes a Launch and Recovery A-Frame, Umbilical Winch, and 20-ft work van. Vessel Electrical Requirements:

• 480 V AC – 3-Phase• 250 A Supply

System Horsepower:• 225 hp

Operating Pressure:• Easily modified by pump configuration up to 17,000 psi

Hydraulic Capability:• 8X Flow Controlled 0 to 25 gpm (Bi-Directional)• 2X Pressure & Flow Control 0 to 25 gpm (Bi-Directional)• 6X 3 gpm (Bi-Directional)

Depth Limitation:.......................10,000 fsw ............................3,000 m

Subsea Hydraulic Power Unit (SHPU)



The Subsea Reservoir features a collapsible reservoir tank surrounded by a steel frame on a mudmat. For hydrate remediation the subsea reservoir can be used as a temporary source for injecting inhibitor such as methanol or glycol. The subsea reservoir provides temporary storage for effluent from the Hydrate Remediation System (HRS).Dimensions:Length: ............................................................................................80 inWidth: .............................................................................................80 inHeight: ............................................................................................60 inPerformance Data:Capacity: .................................................................................1,200 gal

Subsea Reservoir


The Well Stimulation Tool (WST) stimulates producing subsea wells at operating depths to 3,000 meters (10,000 fsw) without using a work-over rig and surface riser. Systems are deployed, operated, controlled, and retrieved from an MSV. A dual coil tubing reel delivers fluid from the surface. Systems are API PSL 3G compliant, and have a demonstrated maximum flow rate of 14 bbl/min.

Well Stimulation Tool (WST)



Performance:Maximum Operating Depth: ................................................. 10,000 fswTemperature: ................................................................ API 6A Class UMaximum Pressure: ............................................................ 10,000 psigHydraulic Requirements:Accumulator Charge: ...............................................................3,500 psiFlying Lead Torque Tool: End Effector: .......................................................... Class III (1.125 in2) Torque: ...................................................................................750 ft-lbBarrier Valve Isolation: End Effector: .......................................................... Class III (1.125 in2) Maximum Torque: ...................................................................320 ft-lbWeight:In Air: .........................................................................................6,500 lbDimensions:Height without Tree Running Tool: ............................................ 85.75 inHeight with Standoff Frame: .................................................... 105.75 inWidth: .............................................................................................54 inLength: .........................................................................................76.5 in

Specifications

BO

P Intervention

BOP Intervention

BOP Intervention

BOP Intervention - Table of Contents - 119


®

BOP Intervention Skid & Topside Test Unit .......................................120High Flow BOP Intervention Panels ..................................................121Auxiliary Accumulator System (Six ShooterTM) ..................................122Subsea Accumulator Module (SAM Unit) ..........................................123

BOP Intervention

BOP Intervention - Table of Contents

120 - BOP Intervention

BOP Intervention Skid & Topside Test Unit

The Oceaneering BOP Intervention Skid provides a dedicated fluid supply for BOP function testing. The skid has a compact modular design, to maintain ROV maneuverability. It is adaptable to any work class ROV and uses a bladder style fluid storage tank and a 50 hp duplex pump for function testing and accumulator charging. A subsea intelligent display, in-line pressure gauges, flow meters and other instrumentation allow constant monitoring of output pressure and flow. The lightweight frame and compact footprint enable adding tooling without removing the ROV skid. Optional semi-annual factory recertification ensures the skid is operable and ready for testing. Topside Test Units with identical control capabilities and performance are available for surface testing.Skid Specifications: Capacity Range: ............................................. 64 gal (optional 100 gal)Input Flow Range: ................................................................0 - 30 gpmInput Pressure Range: .......................................................0 - 3,000 psiOutput Flow Range: ..............................................................0 - 10 gpmOutput Pressure Range: ....................................................0 - 5,000 psiWeight in Air: ............................................................................ 1,600 lbWeight in Water: .......................................................................... 100 lbLength: ...........................................................................................80 InWidth: ............................................................................................60 InHeight: ...........................................................................................18 In

BOP Intervention - 121


Oceaneering leads the industry in the development of high flow components for subsea BOP intervention. The design of the intervention panel is critical for reducing pressure drop and increasing flow capability. Oceaneering High Flow BOP Intervention Panels are designed for ROV friendly operation by the world leader in subsea ROV technology. They feature 17 H High Flow manifolds and 1-inch Paddle Valves. The panels are available with welded ROV handles. They are constructed of 316 Stainless Steel and can be fitted with ROV operable ball valves, pressure gauges, pressure regulators or other components to meet customer specification.Specifications:Rated Operating Pressure: ..............................................0 - 15,000 psiMeets or Exceeds: ....................................................................API 17HConstruction: .......................................................... 316 Stainless SteelCustomized Layout & Packaging:

• High Flow Paddle Valves• High Flow Manifolds• High Flow, Pressure-Rated Tubing• Pressure Tested with Chart Recorder

High Flow BOP Intervention Panels


The Oceaneering Auxiliary High Pressure Accumulator System, or Six Shooter®, solves the challenge of meeting 45 second minimum closing times at the maximum pressure for ROV intervention systems. The Six Shooter® provides a modular, independent source of subsea accumulated volume that can be accessed quickly and easily for emergency BOP intervention. Any ROV of opportunity connects the Six Shooter® to the BOP stack through a Hydraulic Flying Lead and industry standard 17H High Flow hot stab. ROV operable paddle valves on the control panels allow convenient and direct control.

The Six Shooter® can supply high flow (100 gpm) control fluid from dual step down pressure regulators configured for either 5,000 psi and 3,000 psi output or 3,000 psi and 1,500 psi output. First, the mudmat is deployed via a service vessel or rig, and then the Six Shooter® is lowered down onto the mudmat and mated subsea. The Six Shooter® is designed for long-term subsea deployment. With periodic recertification through Oceaneering, the Six Shooter® remains ready for emergency use at any time.Specifications:Rated Output Pressure: .......................................................... 5,000 psiRated Charge Pressure: ......................................................... 7,500 psiRated Output Flow: .................................................................100 gpmWeight in Air: ..........................................................................60,000 lbWeight in Saltwater: ...............................................................45,000 lb

Auxiliary Accumulator System (Six Shooter®)

BOP Intervention - 123


The Subsea Accumulator Module (SAM) utilizes (40) 15 gallon bladder accumulators to provide a reliable secondary source of subsea accumulated volume. The SAM Unit can be deployed using a standard Oceaneering Launch and Recovery System (LARS) and can be filled subsea with the standard BOP Intervention skid. Other advantages include: light weight design, capacity for built-in mudmat, isolated accumulator bottles, easy serviceability and an efficient single lift deployment.Specifications:Rated Output Pressure: .......................................................... 5,000 psiRated Charge Pressure: ......................................................... 5,000 psiRated Output Flow: .................................................................100 gpmWeight in Air: ..........................................................................45,000 lbWeight in Saltwater: ...............................................................22,000 lb

Subsea Accumulator Module (SAM Unit)

Decommissioning & Dredging

Decom

&

Dredging

Decommissioning & Dredging - Table of Contents - 125


®

Decommissioning ........................................... 126Anvil Cutter .........................................................................................126Chopsaw ............................................................................................128External Cutting Tool (ECT) ...............................................................130Internal Cutting Tool (ICT) .................................................................132Internal Multi-String Cutting Tool (IMCT)...........................................133Pipe Grapple Tool ..............................................................................134ROV Diamond Wire Saw ...................................................................135Sectioning (Guillotine Saws & Drilling Machines)..............................136Subsea Wellhead Removal Tool (Wellhead Picker) ..........................138Super Grinder ....................................................................................139

Dredging .......................................................... 140Diver Dredge ......................................................................................140Drill Cuttings Remediation System ....................................................141Pile Dredge ........................................................................................142ROV Dredge .......................................................................................143Subsea Dredge ..................................................................................144Subsea Jack-Hammer .......................................................................145



126 - Decommissioning

Anvil Cutter

Oceaneering provides Anvil Cutters with throat widths ranging from 3 in to 10.5 in for cutting umbilicals, cables, mooring lines, risers, structural steel, and pipes. The anvil cutters are hydraulically powered from the ROV or can be powered separately from the surface.

Decommissioning

Decommissioning - 127


3 Inch:Max ROV Supply Pressure:.....................................................3,000 psiMain Ram Intensified Pressure: .............................................12,160 psiAuxiliary Cylinder Pressure: ....................................................3,000 psiWeight in Air: ..................................................................................95 lb6 Inch:Max ROV Supply Pressure:.....................................................2,500 psiMain Ram Intensified Pressure: ............................................ 10,000 psiAuxiliary Cylinder Pressure: .................................................... 2,750 psiWeight in Air: ................................................................................950 lb7.5 Inch:Max ROV Supply Pressure:.....................................................2,500 psiMain Ram Intensified Pressure: ............................................ 10,000 psiAuxiliary Cylinder Pressure: .................................................... 2,750 psiWeight in Air: .............................................................................1,000 lb10.5 Inch:Max ROV Supply Pressure:.....................................................2,500 psiMain Ram Intensified Pressure: ............................................ 10,000 psiAuxiliary Cylinder Pressure: .................................................... 2,750 psiWeight in Air: ..............................................................................1,125 lb

Specifications


Oceaneering ROV or diver operated chopsaws are used for severing pipelines and jacket members, salvage operations, and other offshore applications where efficient cutting is required. Larger saws have integral flotation for easier ROV maneuvering. Blade sizes range from 22 inches to 60 inches. Modification kits are available to convert the chopsaw into a drilling tool. Chopsaws typically cut hard steels and other exotic metals.

Chopsaw



Clamp Cylinder:Pressure: ....................................................... 3,000 psi Maximum Input Flow: .............................................................................................1 gpmConnection Type: ......................................................................¼ in JICFeed Cylinder:Pressure (Approximate): ..................................... 350 psi Cutting Down, 575 psi Horizontal, 800 psi Cutting Up Flow: ..........................................................................................0.5 gpmConnection Type: ......................................................................¼ in JICHydraulic Motor:Pressure: ......................................................2,800 psi - 3,000 psi Input Flow: .........................................................................10 to 12 gpm Input RPM:.......................................................................100-120 (Maximum) Connection Type: ................................................................... 3/8 in JICSaw Weight in Air: .....................................................................≈ 555 lbSaw Weight in Saltwater: ........................................................ ≈ 444 lbFlotation Foam: Density: ....................................................................................30 lb / ft3

Weight (Air): ..................................................................................387 lb Buoyancy (Saltwater):...................................................................435 lb

Saw Size Cut Range (Pipe Ø)22 in .........................................................................................1 in - 8 in 32 in ....................................................................................... 6 in - 12 in 40 in ....................................................................................... 8 in - 16 in 54 in .................................................................................... 14 in - 22 in 60 in .................................................................................... 18 in - 25 in

Specifications


The Oceaneering External Cutting Tool (ECT) is an ROV operated or diver installed Abrasive Water Jet Cutting (AWJC) tool for external cutting of jacket legs, pipelines, bracing, and subsea castellated cutting of tubulars. The tool uses a high pressure slurry hose from the surface for feeding the abrasive material. The ECT cuts 16in to 72in OD pipe, and can cut more than 10in wall thicknesses or several layers at speeds to 20in per minute. A multi-dimensional clamp configures easily for multiple cuts without top-side changes for size adjustment. Cameras mounted to the ECT are used for cut verification.

External Cutting Tool (ECT)



Pressure: ..........................7,000 - 30,000 psi ............... 500 – 2,000 barFlow Rate: ................................... 8 - 32 gpm ....................30 - 120 lpmDeck Space: ....................................≈ 800 ft2 ............................≈ 80 m2

ECT 1624:Pipe Diameter: ............................16 in - 24 in ....................0.4 m - 0.6 mDimensions (LxWxH): ............ 55 x 51 x 55 in ...............1.4 x 1.3 x 1.4 mWeight in Air: .......................................992 lb ..............................450 kgWeight in Saltwater: ..............................66 lb ................................30 kgECT 2436:Pipe Diameter: ............................24 in - 32 in ....................0.6 m - 0.8 mDimensions (LxWxH): ............67 x 59 x 55 in ...............1.7 x 1.5 x 1.4 mWeight in Air: ....................................1,433 lb ..............................650 kgWeight in Saltwater: ..............................66 lb ................................30 kgECT 3660:Pipe Diameter: ........................... 36 in - 60 in ....................0.8 m - 1.5 mDimensions (LxWxH): .........130 x 110 x 47 in .............. 3.3 x 2.8 x 1.2 mWeight in Air: ....................................3,307 lb ...........................1,500 kgWeight in Saltwater: ............................. 66 lb ................................30 kgECT 6072:Pipe Diameter: ............................60 in - 72 in ....................1.5 m - 1.8 mDimensions (LxWxH): .........129 x 112 x 47 in .............. 3.3 x 2.9 x 1.2 mWeight in Air: ....................................5,070 lb ...........................2,300 kgWeight in Saltwater: ..............................66 lb ................................30 kg

Specifications


The Oceaneering Internal Cutting Tool (ICT) uses Abrasive Water Jet Cutting (AWJC) technology to sever piles, caissons, and braces internally at least 15ft below the mudline, or to cut jacket legs or risers mid-water. ICT cuts are clean and smooth allowing for safe and easy recovery of piles through the jacket. The ICT is either crane deployed or deployed via the Oceaneering Pile Deployment System. This system cuts pipe sizes from 15in to 120in in diameter.

Pressure: .........................7,000 – 30,000 psi .............. 500 – 2,000 barFlow Rate: ................................... 8 - 32 gpm .....................30 - 120 lpmDeck Space: ....................................≈ 600 ft2 ............................≈ 60 m2 ICT 1520:Inner Pipe Diameter: ..................15 in - 20 in ..................... 0.38 - 0.5 mDimension (OD / Length): ......... 14.7 / 77.6 in ...................0.37 / 1.97 mWeight: ............................................ ≈ 344 lb ........................... ≈ 156 kgICT 2436:Inner Pipe Diameter: ..................20 in - 36 in ........................0.5 - 0.8 mDimension (OD / Length): .............18 / 142 in ......................0.46 / 3.6 mWeight: .......................................... ≈ 2,138 lb ........................... ≈ 970 kgICT 3660:Inner Pipe Diameter: ................. 36 in - 60 in ........................0.8 - 1.5 mDimension (OD / Length): .............29 / 142 in ......................0.73 / 3.6 mWeight: ..........................................≈ 3,307 lb ........................≈ 1,600 kgICT 60120:Inner Pipe Diameter: ................60 in - 120 in ......................1.5 m - 3 mDimension (OD / Length): .............56 / 165 in ........................1.4 / 4.2 mWeight: ..........................................≈ 4,630 lb ........................ ≈ 2,100 kg

Internal Cutting Tool (ICT)



The Oceaneering Internal Multi-String Cutting Tool (IMCT) is an abrasive water jet cutting tool that efficiently cuts from the inside of casing sizes 7in to 20in for easy recovery without the use of a drilling rig. The operation can also be done from a platform, liftboat, or derrick barge. The tool severs conductors to at least 15ft below the mudline as required, without dredging. The tool can cut as many as 5 wells in 24 hours. After cutting, multi-string conductors are pulled and sectioned using a rig, a heavy lift vessel or hydraulic casing jack. Oceaneering can also provide a 250T proving system to verify cuts prior the arrival of a heavy lift vessel, thus reducing decommissioning costs.Specifications: Pressure: .........................7,000 – 30,000 psi ................ 500 – 2000 barFlow Rate: .................................... 8–32 gpm .......................30-120 lpmDeck Space: .................................. ≈1,000 ft2 ............................≈100 m2

IMCT 700:Inner Casing Diameter: ........... 7 in - 7-5/8 in .................... 0.18 - 0.19 m Dimension (OD / Length): .......... 5.8 / 77.6 in .................... 0.15 / 1.97 mWeight: .............................................≈ 330 lb ........................... ≈ 150 kgIMCT 900:Inner Casing Diameter: ......... 9-5/8 in - 20 in ......................0.24 - 0.5 mDimension (OD / Length): ...........8.3 / 79.1 in ....................0.21 / 2.01 mWeight: .............................................≈ 462 lb ........................... ≈ 210 kg

Internal Multi-String Cutting Tool (IMCT)


The Oceaneering Pipe Grapple Tool accommodates pipes to 18-inches in diameter. The tool is deployed by vessel down-wire and is driven by hydraulic cylinders that are operated via ROV or surface powered hose reel. Performance:Maximum Hydraulic Pressure: ................................................3,000 psi Pipe Range: ................................................................................ to 18 ØMaximum Lifting Load: ............................................................40,000 lbWeight:In Air: ......................................................................................... 1,100 lbDimensions:Length: ...............................................................................................7 ftWidth: ................................................................................................4 ft

Custom sizes are available.

Pipe Grapple Tool



The ROV Diamond Wire Saw cuts metal structures (to 17 in) subsea using a closed loop diamond belt. The lightweight, compact saw can be ROV deployed without a crane. The saw is hydraulically powered by the ROV and is positioned via ROV Manipulator.Specifications: Hydraulic Pressure: .................................................................2,500 psiHydraulic Flow Rate: .............................................................8 - 14 gpmWeight :In Air: ............................................................................................ 125 lbIn Saltwater: .................................................................................. 75 lb

Dimensions (LxWxH): ............................................. 34 x 28.5 x 15.75 in

Custom sizes are available.

ROV Diamond Wire Saw


The Oceaneering Decommissioning system for surface sectioning of multi-string conductors is a proven system for removal of oil and gas wells. After the internal cut is made below the mudline the Oceaneering Dual Drilling Machine and Guillotine Saws (cold cutting technologies) section the conductor while eliminating the risk of igniting hydrocarbon pockets in the casing annuli. Oceaneering pins secure the inner string and facilitate lifting the segments to the lay down area. This process can be used in conjunction with rig operations, crane operations, or with Oceaneering’s rigless jacking systems.

Sectioning (Guillotine Saws & Drilling Machines)

Dual Drilling Machine

Guillotine Saw



Guillotine Saws: (OD Casing)GS 1020 ..........................................................................9 5/8 in - 20 inGS 2032 ..................................................................................20 - 32 inGS 2436* .................................................................................24 - 36 inGS 2640* .................................................................................26 - 40 inDual Drilling Machines: (OD Casing)DDM Clamp 913 ............................................................9 5/8 - 13 3/8 inDDM Clamp 1320 ..............................................................13 3/8 - 20 inDDM Clamp 2026 ....................................................................20 - 26 inDDM Clamp 2632 ....................................................................26 - 32 inDDM Clamp 3040* ..................................................................30 - 40 in

*Hydraulic Clamping Arms

Specifications


Subsea Wellhead Removal Tool (Wellhead Picker)

The Oceaneering Subsea Wellhead Picker is a lifting connector that houses the Internal Multi-String Cutting Tool (IMCT), and cuts and recovers the wellhead to the surface in one deployment. This system can be used in lieu of a drilling rig on location. The Subsea Wellhead Picker is deployed by a heave compensated crane. Specifications: Pressure: ..........................7,000 - 30,000 psi .............. 500 – 2,000 barFlow Rate: ................................... 8 - 32 gpm .....................30 - 120 lpmDeck Space: ................................. ≈ 1,000 ft2 ...........................≈ 100 m2

Lifting Capacity: ............................................................................200 teWH PickerDimensions (OD / Length) .......... 51 / 145 in ........................1.3 / 3.7 mEstimated Weight ........................... 8,800 lb ...........................4,000 kg



The Super Grinder uses a purpose-built carbide-tipped blade to cut through most materials up to 5 ½-inch in thickness. The super grinder is hydraulically powered by the ROV and is a freeform cutting tool that allows the ROV operator to perform cutting operations on complex surfaces that typically cannot be clamped by other cutting technologies.Hydraulic Motor:Pressure: ......................................................2,800 psi - 3,000 psi Input Flow: ..................................................................................15 to 20 gpmRPM:.................................................1,800 (Optimal) 3,000 (Maximum) Connection Type: ........................................ 1/2 in JIC Supply & Return 3/8 in JIC Case DrainBlade: ............................................................................. 14 in Diameter Grinder Weight:In Air: ...........................................................................................≈ 25 lbn Saltwater: .................................................................................≈ 20 lb

Super Grinder

140 - Dredging

Diver Dredge

Oceaneering Dredging systems are designed for efficient removal of large quantities of subsea sediments or soils. The 6-in Diver Dredge is a stand-alone subsea package that is deployed to the seafloor via the vessel down-line. A diver manipulates the dredge suction nozzle. Diver dredges are used for excavating pipelines, salvage, and other similar offshore tasks. Oceaneering dredges use Venturi Pump Technology.Specifications:Pressure: ................................................................. 3,000 psi (200 bar)Flow: 6in Dredge ........................................................................15 gpm 6in XL Diver Dredge .........................................................25 gpm

Sediment Removal Capacity: ...............................................40 tons / hrSuction Hose Diameter: ..........................6 in ............................150 mmMaximum Debris Size: ........................5 ½ in ............................135 mmMaximum Operating Depth: ................................................. Diver limitsWater Jet on Nozzle: ...........................75 psi .................................5 barHose Length: .................................................................Project Specific

Dredging

Dredging - 141


The Oceaneering Drill Cuttings Remediation System is used when new wells are drilled. During the driving of the external annular casings, the cuttings and the cement that are typically expelled to the seabed can be captured by a funnel and transported by a subsea dredge to a designated cuttings disposal area.SpecificationsSediment Removal Capabilities:.........................................100 tons / hr equivalent to 1,500 gpm on rig pumpsElectrical Requirements: ......... 400 A Service @ 480 V AC 3Ø - 60 HzMaximum Disposal Distance: ............................ ≈ 200 ft from WellheadMaximum Water Depth : ...................................10,000 fsw / 3,000 mswWellhead Interface Capability:

• GE Oil & Gas • Drillquip• FMC

Custom application available upon client request.

Drill Cuttings Remediation System

142 - Dredging

Oceaneering Pile Dredges are used for abandonment purposes and new field developments. Pile dredges use high powered water jets to disintegrate spoils inside of a pile (soil plug). For abandonment purposes the pile dredge removes soil from piles in preparation for use of internal cutting tools. Electric powered pile dredges are available for deepwater applications, and hydraulic pile dredges are available for shallow water use.Specifications:Power Requirements: .....................480 V AC / 300A / 3 Phase - 60 HzSediment Removal Capacity: ...............................................50 tons / hr

Maximum Operating Depth: ........10,000 fsw ....................... 3,000 mswWater Jet pressure on Nozzles: ..........75 psi ...........................700 gpm

Pile Dredge

Dredging - 143


The 6-in ROV dredge is integrated to a work class ROV of opportunity and is hydraulically powered by the ROV. ROV dredges are used for excavating pipelines, drill cuttings remediation, decommissioning, salvage, and other similar offshore tasks. Oceaneering dredges use Venturi Pump Technology.Specifications:Pressure Maximum Input): ......................................................3,000 psiFlow: 6in Dredge ........................................................................15 gpm 6in XL Diver Dredge .........................................................25 gpm

Sediment Removal Capacity: ...............................................40 tons / hrSuction Hose Diameter: ......................... 6 In ............................150 mmMaximum Debris Size: ........................5 ½ in ............................135 mmMaximum Operating Depth: ........10,000 fsw ....................... 3,000 mswWater Jet on Nozzle: ...........................75 psi ................................5 bar

ROV Dredge

144 - Dredging

The 12-in subsea dredge is a stand-alone subsea package that is deployed to the seafloor via a separate electrical umbilical. A work class ROV accompanies the dredging system and manipulates the dredge suction nozzle. Subsea dredges are used for excavating pipelines, drill cuttings remediation, decommissioning, salvage, and other similar offshore tasks. This system is suited for large amounts of debris removal and increased soil hardness. Oceaneering dredges use Venturi Pump Technology.Electric Requirements:Voltage: ....................................................................480 V AC 3-PhaseCurrent: .................................................... 250 A Dredge / 125 A WinchSediment Removal Capacity: . 100-200 tons / hr (depending on model)Suction Hose Diameter: ........................12 In ...........................300 mmMaximum Debris Size: ......................10 ½ in ...........................270 mmMaximum Operating Depth: ........10,000 fsw ...................... 3,000 mswWater Jet on Nozzle: ...........................75 psi ................................5 barHose Length: .................................................................Project Specific

Subsea Dredge

Dredging - 145


The Subsea Jack-Hammer is used on dredging projects where removal of cement layers is required during excavation. Other applications include chipping of rock & breaking of grout bags. The subsea Jack-Hammer mounts directly to Oceaneering dredges or is held by the ROV manipulator.

Hydraulic Requirements: ........................................1,000 psi @ 12 gpmWeight:In Air for Dredge-Mounted Dual Jack-Hammer: .......................≈ 106 lbIn Air for Single Manipulator-Held Jack-Hammer: .......................≈ 42 lbDimensions for Individual Module:Diameter: ..................................................................................... 5.75 inLength: ..................................................................................... 20.125 in

Subsea Jack-Hammer

146 - Dredging




Index & Acronyms

Index &

Acronym

s

®

Index & Acronyms

®

Index - 147


AAHPU Intervention Skid ...................................................................54Alignment Frame ..............................................................................20Anti-Vibration Clamp ......................................................................102Anvil Cutter .....................................................................................126Auxiliary Accumulator System (Six Shooter) ..................................122AX/VX Gasket Tool ..........................................................................22

BBOP Intervention Panels ................................................................121BOP Intervention Skid & Topside Test Unit ....................................120Buckets (ISO) ...................................................................................80

CCaliper Tool ......................................................................................41Chain Caliper Tool ............................................................................42Chopsaw ........................................................................................128Collet Linear Override Tool (CLOT) ..................................................38Color LED Camera ...........................................................................31Connector Cleaner ...........................................................................16

DData Logger (Subsea) ......................................................................44Diver Dredge ..................................................................................140Drill Cuttings Remediation System ................................................. 141Drilling Machines ............................................................................136Duplex Pump ....................................................................................50

EEmergency Disconnect Hydraulic Hot Stab .....................................67Emergency Quick Disconnect (EQD) ...............................................68External Cutting Tool (ECT) ...........................................................130

FFailsafe Emergency Quick Disconnect (EQD) - 10,000 psi ..............68Fairing Installation Tool (FIT) ..........................................................103FBE & Weldseam Removal Tool ......................................................92

Index

Index & Acronyms

148 - Index

Flowline Plug ....................................................................................99Flowline Remediation System (FRS) .............................................. 110Fluid Injection Skid ...........................................................................56Flying Lead Orientation Tool (FLOT) ................................................78

GGasket Removal Tool (GRT) ............................................................24Gauge Pack Stab .............................................................................65Guillotine Saws ...............................................................................136

HHard Line Cutter ...............................................................................19High-Flow Axial Piston Intervention (HAPI) Pump ...........................52High Flow BOP Intervention Panels ...............................................121Hot Stabs (2 & 4 Inch) ......................................................................64Hot Stabs & Manifolds ......................................................................62Hydrate Remediation Skid (HRS) ................................................... 111Hydraulic Power Unit (HPU) .............................................................25

IImpact Wrench .................................................................................26Inclinometer ......................................................................................45Inclinometer (Digital) ........................................................................46Injection Skid - 4,000 m ....................................................................58Intelligent Pressure Transducer ........................................................48Internal Cutting Tool (ICT) ..............................................................132Internal Multi-String Cutting Tool (IMCT) .......................................133Internal Pipe Plug ...........................................................................100

JJ-Lock Tool .......................................................................................36

LLighting System - Mid Water (4000W) .............................................32Linear Valve Override Tool (LVOT) ...................................................37

Index - 149


MManifolds ....................................................................................62, 69Manipulator Tool ...............................................................................81Marston Bentley (MB) Pump ............................................................53Max 8/14 Metrology Tools ................................................................88Max 14 Jumper Plug.......................................................................101Mechanical Pipe Lift Frames (PLF) ..................................................94Methanol Injection Skid ....................................................................60Mooring Line Cleaning Tool ..............................................................18Multi-Purpose Cleaning Tool (MCT) .................................................17

OOverride Tools ..................................................................................89

PPaddle Valve Assembly ....................................................................70pH Meter (Subsea) ...........................................................................49Pile Dredge .....................................................................................142Pin Pile ...........................................................................................104Pipe End Prep Tool ...........................................................................96Pipe Grapple Tool ...........................................................................134Pipe Recovery Clamp .......................................................................98Pneumatic Torque Tool .....................................................................82Pressure Annulus Relief (PAR) Tool............................................... 112

QQuad Zero Leak Stab .......................................................................66

RReservoir - 9 Gallon .........................................................................27Riser Disconnect Tool ......................................................................90ROV Diamond Wire Saw ................................................................135ROV Dredge ...................................................................................143ROV Spring Release Shackle ..........................................................28

150 - Index

SSectioning (Guillotine Saws & Drilling Machines) ...........................136Simplified Lockout Tool (SLOT) ........................................................39Single Work Light (4000W) ..............................................................33Six Shooter® ...................................................................................122Strake Installation Tool (SIT) ..........................................................105Subsea Accumulator Module (SAM Unit) .......................................123Subsea Dredge ..............................................................................144Subsea Hydraulic Power Unit (SHPU) ........................................... 114Subsea Intelligent Display (SID) .......................................................34Subsea Jack-Hammer ....................................................................145Subsea Reservoir ........................................................................... 115Subsea Wellhead Removal Tool (Wellhead Picker) .......................138Super Grinder .................................................................................139

TTA Cap ..............................................................................................29Test Manifold ....................................................................................69Tooling Control Unit (TCU) ...............................................................85Tooling Deployment Frame (TDF) ..................................................106Topside Test Unit ............................................................................120Torque Test Jig (Subsea) ..................................................................84Torque Tool Class 1-4 ......................................................................74Torque Tool Class 5 ..........................................................................76Torque Tool Gear Adapter ................................................................77Tree Crack Open Tool (TCOT) .........................................................40Tree Release Tool (TRT) ..................................................................91

VValve Pack (5 Station) ......................................................................72Valve Pack (10 Station).....................................................................71

WWeldseam Removal Tool ..................................................................92Wellhead Picker ..............................................................................138Well Stimulation Tool (WST) .......................................................... 116Winch (Subsea ROV) .......................................................................30

Index - 151


AHPU Auxiliary Hydraulic Power Unit

AWJC Abrasive Water Jet CuttingBOP Blowout PreventerCLOT Collet Linear Override ToolCOC Certificate of ConformityDTS Deepwater Technical

SolutionsECT External Cutting ToolEQD Emergency Quick

DisconnectFBE Fusion Bonded EpoxyFIT Fairing Installation ToolFLOT Flying Lead Orientation

ToolFRS Flowline Remediation

SystemGUI Graphical User InterfaceGRT Gasket Removal ToolHAPI High-Flow Axial Piston

Intervention PumpHPU Hydraulic Power UnitHRS Hydrate Remediation SkidICT Internal Cutting ToolISO International Standards

OrganizationIMCT Internal Multi-String

Cutting ToolJIC Joint Industry CouncilLARS Launch and Recovery

SystemLCD Liquid-Crystal Display

LVOT Linear Valve Override ToolMB Martson BentleyMCT Multi-Purpose Cleaning

ToolMSV Multi-Service VesselOD Outside DiameterPAR Pressure Annulus Relief

ToolPLF Pipe Lift FramesQD Quick DisconnectROV Remotely Operated

VehicleSAM Subsea Accumulator

ModuleSHPU Subsea Hydraulic Power

UnitSID Subsea Intelligent DisplaySIT System Integration TestsSIT Strake Installation ToolSLOT Simplified Lockout ToolTCOT Tree Crack Open ToolTBC Tieback ConnectorTCU Tooling Control UnitTDF Tooling Deployment FrameTMS Tether Management

SystemTRT Tree Release ToolVIV Vortex Induced Vibration WST Well Stimulation Tool

Acronyms

GRAYLOC®, MAGNUM®, MAXXIMUM®, MILLENNIUM®, OCEAN INTERVENTION®, OCEANEERING®, and SIX SHOOTER®

are registered trademarks of Oceaneering International, Inc.

152 - Index




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