VISIO

N STATEMENT

VISIO

N STATEMENT

•To emerge as premier Company in

Supply Chain for Auto M

ajors in

Domestic and G

lobal Market.

•Endeavour for the ultim

ate

satisfa

ction of our allied partn

ers

with :

•The right technology

•The right raw m

aterial

•The right people

•Above all the right attitude

MISSION STATEMENT

MISSION STATEMENT

MISSION STATEMENT

MISSION STATEMENT

MISSION STATEMENT

MISSION STATEMENT

MISSION STATEMENT

MISSION STATEMENT

•To m

anufa

ctu

re highest quality components

to provide m

axim

um satisfa

ction to our

customers.

•To reduce the cost and increase the efficiency

Continuously.

•To promote the team w

ork and to provide a

professional environment to our employees.

•To Commit ourselves to continuous

improvement strategies.

•To Co-operate w

ith associated value chain

industries.

ABOUT US

ABOUT US

ABOUT US

ABOUT US……

……

……

……

•Company promoted by first generation

entrepreneurs in August 2004.

•“End to End solution”in Forgings, Castings, &

Machining for Automotive, Railway, Aero

space,

Mining etc.

•Integrated Forge Shop backed by State of the Art

Tool Room & M

achine Shop.

•Well experienced team of professionals

committed to deliver world class fully finished

precision components & assemblies.

FACIL

ITIE

S

FORGIN

G

@

B-2

0, Fiv

e Sta

r M

IDC

Shen

dra

,

Aura

ngab

ad-

431201

MACHIN

ING

@

3 &

6, W

MD

C I

ndl. A

rea,

Chak

anA

mbet

han

aR

oad

,

Chak

an

Tal

. –

Khed

Dis

t. –

Pune

410501

CASTIN

G

@

15, W

MD

C I

ndl. A

rea

Chak

anA

mbet

han

aR

oad

,

Chak

an

Tal

. –

Khed

Dis

t. –

Pune

410501

NeepazV Forge (India) Limited

STRENGTH

STRENGTH

STRENGTH

STRENGTH – –––CAPACITIES &

CAPACITIES &

CAPACITIES &

CAPACITIES &

CAPABILITIES

CAPABILITIES

CAPABILITIES

CAPABILITIES

FORGIN

G-

•Four HOT Forging Press lines starting

from

1000 Tons (TMP Russia)

2500 Tons (TMP Russia)

4000 Tons (Sumitomo, Japan) &

8000 Tons (A

TO-Italy)

PRODUCT PROFIL

E

W I D E Range

50 gmsto 100 kgs.

�Front Axle Beam

�Stub Axle / Steering K

nuckle

�Crank Shaft

�Connecting rod

�Cam Shaft

�Rear Axle Shaft

�Gear, Hub, Pinion, Link, Forks,Yoke’s…

.etc.

1000 T

PR

ES

S L

INE

Cap

acity

:

10

00

to

n

Ma

ke

:

TM

P R

ussia

Str

oke

:

20

0 m

m

Shu

t H

eig

ht : 2

50

mm

Pro

duct R

an

ge

: 0

.20

0 ~

2.5

Kg

Induction Heater

Ma

ke

: In

du

cto

the

rm

Cap

acity

: 3

00

Kw

Ou

t pu

t :0

.75

T p

er

ho

ur.

Trimming press

Cap

acity

:

25

0 T

on

Str

oke

: 3

20

mm

Shu

t h

eig

ht : 3

90

mm

1000 T PRESS LINE

Cap

acity

:

25

00

to

n

Ma

ke

:

KB

80

44

TM

P R

ussia

Str

oke

:

25

0 m

m

Shu

t H

eig

ht : 5

15

mm

Pro

duct R

an

ge

: 3

.0 ~

15

Kg

Induction Heater

Ma

ke

:In

ducto

the

rm

Cap

acity :

75

0 K

w

Ou

t pu

t : 2

To

n p

er

hr.

Advantages :

1)D

oub

le C

onne

ctin

g P

ress.

2)

Wid

e r

am

s

3)

Mo

re S

hu

t he

igh

t

4)

Wid

e e

cce

ntr

icity o

f lo

ads

5)

Incre

ased

die

sp

ace

dim

ensio

ns.

6)

Hig

h r

igid

ity &

slid

e g

uid

e d

esig

ns.

25

00

T P

RE

SS

LIN

E

40

00

T p

ress lin

e

Cap

acity

:

40

00

to

n

Ma

ke

:

SU

MIT

OM

O

Str

oke

: 3

50

mm

Shu

t H

eig

ht :7

00

mm

Pro

duct R

an

ge

: 1

5 ~

25

Kg

Induction Heater

Ma

ke

:In

ducto

the

rm

Cap

acity :

15

00

Kw

Ou

t pu

t : 3

.75

Ton

pe

r h

r.

Trimming press

Cap

acity

:

63

0 T

on

Str

oke

: 4

00

mm

Shu

t h

eig

ht : 5

70

mm

Die Holder

Frame

Fly wheel

400

0 T

PR

ES

S L

INE

UN

DE

R IN

ST

ALL

AT

ION

8000 TON PRESS LINE UNDER INSTALLATION

8000 TON PRESS LINE UNDER INSTALLATION

CONTROLLED COOLING FOR 8000 TON PRESS LINE UNDER INSTALLATION

•Controlled Cooling for manufacture of Micro Alloy

Forgings.

•Supported by Induction H

eaters, Descalers,

Trim Presses, Reducer Rolls, M

anuplaters

&

Multiaxes

Robots.

All above to produce 50,000 M

etric Tons per annum of

FORGIN

GS in W

IDE RANGE from 50 gmsto 100 kgs.

HEAT TREATMENT

2.5 Ton/hr & 3.5 Ton/hrs Automatic Continuous Hardening

& Tempering Heat Treatment Lines.

2.5 Ton/hr Automatic Continuous Hardening

& Tempering Heat Treatment Lines.

METALLURGICAL LAB

IMP

AC

T T

ES

TE

RH

AR

DN

ES

S T

ES

TE

R

HOT PLATE

SPECTRO POLISHER

METALLURGICAL MICROSCOPE WITH IMAGE ANALYSER

DIE SINKINGMACHINES

JYOTI VMC 70 LINEAR

VMC HART FORD

MA

TR

IXJY

OT

I 1

05

0

HA

RT

FO

RD

10

50

JY

OT

I 4

00

1000 T DIES

2500 T DIES

SAFARI STUB AXLE

407 STUB AXLE

MACHINING LINE

TC 350 CNC

OV

ER

VIE

W O

F M

AC

HIN

ING

LIN

E

HO

BB

ING

MA

CH

INE

S

CASTIN

G

Manufacturing Facilities

Foundry Division:

•Medium Frequency Induction Furnaces

(500 K

g &

2 nosof 300 K

g Capacity)

•Horizontal Core Shooter

•Vertical Core Shooter

•Shell MouldingMachines

•Shell Fusers

•Sand Coating Plant 50 K

g/Batch

•Pneumatic MouldingMachine

•Sand M

ix M

ullers

•Two Door hanger Shot Blasting M

achine

•250 cfm

Air Compressor

•PedstalGrinders, W

elding Transform

er etc.

Assem

bly Shop:

•Clutch Cover assem

bly &

Water

Pump Fixtures

•Water pump Test-Rig

Metallurgical Tests :

•Instant Carbon Silicon Analyser

•Carbon Sulpher

Apparatus

•Chem

ical Analysis (w

et m

ethod)

•Complete laboratory

•Equipment

•Microscope 100 X

•BrinellHardness Tester

•Rockwell Hardness Tester

•Sand Testing Equipment.

MACHINING

MACHINING

MACHINING

MACHINING

(ISO 9001 UNIT

)

•CNC Turning Center’s

14

•CNC Vertical Milling Machines (VMC’s)

10

•CNC Horizontal Milling Centers (HMC’s)

07

•CNC HobbingMachines

02

•CNC Grinding Machines

03

•CNC EDM

02

•CNC Induction Hardening Machine

01

•HobbingMachines

04

•Various GPMs& SPMs

35

MACHINES

Nos.

STANDARDS ROOM

•CNC Co-ordinate Measuring Machine-1500x1000x800.

•Gear Profile Measuring Machine (HofflerMake)

•Profile Projector with Quindossoftware.

•Roundness Testing Machine

•Micro Hardness Tester

•Metallurgical Microscope with Image Grabber.

•Surface Roughness Tester

•Vertical Trimos.

�UniGraphicsNX -3 Seats

�Pro-e –1 Seat

�Delcam–2 Seats

�AutoCAD-4 Seats

�Deform 2D & 3D-*

�Virtual DMIS

�IGES, STEP,STL, Parasolid& DXF Translators for data

exchange from native format to any required software (ProE,

Delcam, Unigrahics,...)

**In-House developed

Engineering Tools

�* Reduce Roll optimization software for Connecting rods

�* Software for determining forging complexity factor

�* Software for Generation of CAM Process sheet

�* Software for PRESS LOAD calculation

TRAINING CENTRE

CUST DRG/MODEL

FROM ART TO PART (NEW PRODUCT DEVELOPMENT )

Pre-development review-

Enggprepares design

concepts, part details &

Present it to CFT

Modified design based on

Pre-development inputs by CFT

NC tool path

generation

“Pre-trial meeting”

with CFT

Production Trial

Enggstudy of model/drg

with reference to all similar

parts in terms of

-Geometry

-Forgeability

-Past experience

Die Manufacturing

CFT-Cross Functional Team

PPAP sample Submission -

dimensional verification

Die no.: 5007

Part No.: Stub Axle (407)

Part No.: 2651 3320 5116 10

Customer : TataMotors Ltd.

NeepazV Forge (India) Limited

AURANGABAD.

Die

No.

5007

Part

Nam

e :

Stu

b A

xle

407

Fin

isher

die

s

Die No.:

50

07

P

Rev No. :

00

Rev Date

: 2

5.0

5.0

6

OP

ER

AT

ION

INS

PE

CT

ION

DO

CU

ME

NT

TR

AV

EL

PR

EP

AR

ED

BY

CH

EC

KE

D B

YA

PP

RO

VE

D B

Y

NA

ME

SIG

N &

DA

TE

V CUBE FORGE ( I )

LIMITED

ENGG. DEPT.

CUSTOMER : M

/s T

EL

CO

, P

UN

E.

PART DRG. NO. : 02

-50

07

-01

-00

1

PART NAME :

ST

UB

AX

LE

( 4

07

)

PROCESS FLOW DIAGRAM

(Provisional

) SH

IPM

EN

T

10

30

120

RA

W

MA

TE

RIA

L

PR

OC

UR

E-

ME

NT

RA

W

MA

TL.

INS

P.

BIL

LE

T

CU

TT

ING

20

40

BIL

LE

T

HE

AT

ING

50

ME

TA

L.

INS

P.

&

TE

ST

K

HE

AT

TR

EA

T-

ME

NT

110

HO

T

INS

P.

60

CR

AC

K

DE

TE

CT

-

ION

180

SH

OT

BL

AS

TIN

G

160

140

200

210

TR

IMM

IN

G

100

UP

SE

T

BLO

CK

ER

FIN

ISH

ER

240

FL

AS

H

GR

IND

ING

(IF

RE

QD

.)

220

FIN

AL

INS

P.

TE

ST

CE

RT

IFIC

AT

E

RU

ST

PR

EV

EN

-

TIV

E &

PA

CK

ING

SA

ND

EE

P G

OL

ES

AD

AS

HIV

SH

AN

KA

R

Ne

ep

az

V F

org

e (

India

) L

imited

•Corporate O

ffice :

Lan

sdow

ne

Tow

er

2/1

A S

arat

Bose

Road

Kolk

ata

–700020

Tel

. –

033-3

0517100 , Fax

. –

033-

•Registered O

ffice :

Plo

t N

o.-

3,W

MD

C indust

rial

are

a,

Am

bet

han

Road

, C

hak

an

Tal

khed

, P

une-

410501,

Mah

arast

ra

Tel

. –

02135257281

•Works Address-

Plo

t N

o.-

B20,

5 s

tar

indust

rial

Are

a , M

IDC

Shen

dra

Aura

ngab

ad

Tel

. -

02402622005