nuera transport - trailer brake actuation catalog

96

Brake Brake Actuation SystemsActuation Systems

Part # Description Mfg. #

20-106 Draw-tite Activator II


20-211 Tekonsha Voyager 9030 (2-8 brakes) 9030

ELECTRIC BRAKE CONTROLLER

The Voyager incorporates Tekonsha’s patented sensor and is the best value you’ll find for smooth

and secure trailer braking. It’s compact size and features, like bi-colored LED brake monitor (to

assure braking power being applied) make the Voyager extremely versatile. Voyager minimizes inter-

ference with tow vehicle electrical system, uses a four wire hook up, has a broad setting range and is

compatible with most vehicles. The Voyager is covered by a 5-year “No-Fault” limited warranty

from the date of consumer purchase.

Bra

ke

Actu

ation


20-210-IQ PrimusTM IQ 90155

20-210-1 Dash Mounting Clip 6927

20-210-2 Mounting Bracket 5280

Introducing Primus™, a totally proportional electric trailer brake control. Primus™ utilizes the pri-

mary sensor technology from Prodigy® and features the Tekonsha one step “Point and GoSM” set-

up system. Easy-to-set system allows the driver maximum flexibility when determining how the trail-

er should respond to a braking event. Snap-in dash mounting clip and removable electrical connector

allow unit to be quickly stored when not in use. You will appreciate the digital readout depicting a

secure electrical connection and the amount of voltage delivery to the trailer brakes. The Primus is

available in a graphite or translucent finish. For 2, 4 & 6 brake trailers.

97



20-115 Dexter Predator Brake Control (2-4 Brakes) 58-8

STANDARD FEATURES

- 100% solid state design

- Standard 4-wire hook-up

- 2-4 Brakes

ADVANCED FEATURES

- Digital LED that displays voltage output and assists with leveling set-up

- Power window that provides a numeric visual indication of the gain setting

- Versatile mounting range of - 35 to 90 degrees

- Independent manual slide that overrides the gain setting for full braking power

- Exceeds NHTSA regulations by illuminating the trailer’s brake lights when the

manual slide is used

- Short circuit protection that prevents damage to the controller and tow vehicle

- 7-YEAR limited warranty

- Manual override that provides braking power at whichever setting is greater (gain

or manual) instead of first dropping to zero output


20-600 Tekonsha Pod Brake Control (2-4 brakes) 80500

The POD® (Power On Demand) is your best choice for 1 or 2 axle brake systems...especially when

your installation options are limited. The POD® can be mounted in any direction, and its unique

design features "up-front-easy-access" adjustment controls, even when mounted upside down. The

POD® is the perfect choice for SUV's with almost vertical dash mounting surfaces.

POD® Features:

- Solid state electronics

- Power-on LED for a positive tow vehicle-to-trailer connection

- "Up-front" manual over-ride controls

- Rugged, easy mount chassis

- Mounting hardware included

- Smooth and simple installation

- 3 year warrantyB

rake

Actu

ation


98


ELECTRIC BRAKE CONTROL ACCESSORIES


20-050 Brake Control Adapter, Ford ‘94-’08 (round terminal) 3035

20-060 Brake Control Adapter, Dodge ‘95-’09 (flat terminal) 3020

20-070 Brake Control Adapter, Chevy ‘99-’02 3025

20-070-1 Brake Control Adapter, Chevy ‘03-’06, ‘07* 3015

20-080 Brake Control Adapter, Nissan ‘04-’10 (ground loose) 3050

20-090 Brake Control Adapter, Toyota ‘03-’10 3040

20-055 Brake Control Adapter, Ford Super Duty ’05-’07 3065

20-056 Brake Control Adapter, Ford Super Duty ’08-’10 3034

20-071 Brake Control Adapter, GMC Enclav / Acadia ’07-’10 3026

* Consult your customer service representative for complete fit applications.

O.E.M. Style Wire Harness for models equipped with trailer tow option. Harness includes

manufacturer’s connector, 3’ leads and connector for hookup to Tekonsha® Prodigy™ Brake Control

(for use with other brake controls, the Prodigy connector can be removed).


20-601 Tekonsha Pilot Brake Control (2-6 brakes) 80550

The new AccuPower Pilot® has just made owning and operating a digital brake control easier than

ever. The dark, smoke lens is ideal for direct light applications, creating optimum visibility to read the

large, two-digit display. Because of the flexible mounting options, you are able to mount the Pilot in

any direction. Our microprocessor allows you the ability to read the display even when the Pilot is

mounted upside down. The Pilot's digital display shows voltage output to the brakes with additional

protection against short circuit or loss of ground. Capable for handling up to 6 brakes, the Pilot is

covered by a 3-year limited warranty.

Pilot® Features:- Large easy to read dual digital display shows:

- Properly wired control

- Voltage output to brakes (vs. a percentage output)

- Connection to trailer

- Dark smoke lens ideal for direct light applications; performs better than red lens

- Microprocessor allows control to be mounted upside down and still have a readable display

- Protection against short circuit and loss of ground

- 1, 2 and 4 axle brake systems

- Standard mounting bracket included with optional ball mount available

- For use on any 12 volt negative ground system

- 3 year limited warranty



20-205 P3 Brake Control (2-8 brakes) 90195

For 1-4 axle trailers. Distinct, easy to see LCD display. English, French, or Spanish display.

Switch between electric and electric over hydraulic trailer brakes. Advanced, easy roadside diagnos-

tics. Easy access, “Up-Front” controls. “Boost” feature allows for different levels of customized

braking. Compact, dash-hugging design. Unique, easy clip-mounting system. Quick disconnect for

easy storage, storage pouch included. Limited Lifetime Warranty.

Bra

ke

Actu

ation

99



20-250 Pulse Preventor 2180-S

Prevents actuation of electronic brake control by 4-way flasher circuit.


20-295 Tail Light Converter 48915

20-297 In-Line Tail Light Converter 38845

20-294 Power Tail Light Converter 36265

- 3 to 2 wire converter

- For all foreign cars and American cars with separate amber turn signals.

- Saves time & money because converter circuit is built in the 4-way connector


20-280 20 AMP Circuit Breakers (nuts included) 7011A

20-281 30 AMP Circuit Breakers (nuts included) 72135

20-282 40 AMP Circuit Breakers (nuts included) 7013A

12-540 Battery Isolator (3 terminal) 4000S

- Non-corrosive molded cover eliminates grounding when operating against a fault line.

- Used in 6, 12 & 24V DC applications. Automotive, RV, air conditioners, battery chargers or any

application requiring over-current protection.



20-290 12-Volt Heavy Duty Flasher 552

- Replaces virtually all 12 Volt, 2 terminal flashers

- Flashes one to four 32 C.P. standard or long life lamps for turn signals

- Flasher two to eight lamps for hazard warning


Bra

ke

Actu

ation

100



Non-Trickle Charger Kits20-233-4 The Engager Breakaway Kit 12v-5amp (non LED Lid) 20102

Trickle Charger Kits20-236-4 Tap Breakaway Kit w/LED Charger 20100

20-236-4L The Engager Breakaway Kit 12v-5amp (LED Lid) 20119

44” Break Switch Leads20-236-5 The Engager Breakaway Kit 12v-5amp (non LED Lid) 20101

20-236-5L The Engager Breakaway Kit 12v-5amp (non LED Lid) 20019

44” Break Switch Leads20-236-4R Tap Rectangular Kit with LED Charger (Flip Top) 20400

20-236-3 Weld-On Mounting Plate 20107

20-243 Tap Breakaway Switch w/ Cable 20010

20-243-L Tap Breakaway Switch w/ 44” Leads 20014

20-244 Tap Pin and Cable Assembly 20012

Note: LED lid with charger can we installed on all boxes later if desired.In order to properly evaluate battery condition with the LED tester

the trailer must be disconnected from the tow vehicle.

(LED Lid)

BREAKAWAY KITS


Non-Trickle Charger Kits20-233 Breakaway Kit 12v-5amp 2026

20-233-1 Breakaway Kit 12v-5amp (Locking Box) TEK 20010

20-233-2 Breakaway Kit 12v-4amp 1026

20-233-3 Breakaway Kit w/ Molded Box 20005

20-233-4 Tap Breakaway Kit, 5 AMP, No Charger 20103

20-233-5 Tap “Brake Master” Breakaway Kit 20003

20-233-6 Tap Breakaway Kit 20015 20015

Trickle Charger Kits20-236 Breakaway Kit 12v-5amp w/ Trickle Charger 2028

20-236-2 Breakaway Kit 12v-4amp w/ Trickle Charger 1028

20-234 12v-5amp Rechargeable Battery Only 2023

20-234-2 Battery Terminal Connector 60079

20-235 Trickle Charger Only 2024

20-235-1 Trickle Charger Only - regular duty 1024

20-237 Battery Case w/Bracket Only 2018

20-237-1 Locking Battery Case w/Bracket Only 20000

20-238 Molded Battery Case Only 2051

20-240 Breakaway Switch w/Cable Only 2010B

20-242 Cable & Pin Assembly for Switch Only 2010A

20-241 Breakaway Switch w/Cable Only - New Style 2005-B

20-241-A Cable & Pin Assembly for Switch Only - New Style 2005-A

20-245 Metal Breakaway Switch 2009

20-248 48” Cable & Pin for Metal Breakaway Switch 2009-A

Bra

ke

Actu

ation


21-405 Balcrank 6K w/ Leveler Channel (Bolt-On) 850625

101


BREAKAWAY KITS


20-236-7 Dexter’s 9 amp breakaway kit features a rechargecable, sealed 34-285-00

maintenance-free battery and charger, for double free towing.

The kit is compact in design and exceeds DOT regulations.

HYDRAULIC SURGE COUPLER


21-111 Demco 2" Surge Coupler (Bulldog Head) - 7000 lbs. 8509612

21-112 Demco 2 5/16" Surge Coupler (Bulldog Head) - 7500 lbs. 8759812

21-406-A Demco Master Cylinder Kit

21-406-B Demco Master Cylinder Cap

21-114 Demco Slide with 2 5/16” Bulldog (Drop Slide) 11070-97

Model DA91 is a heavy duty surge brake actuator for trailers with two or four wheels.

When brakes are applied on the towing vehicle, forward inertia of trailer toward towing vehicle

applies brakes on trailer in direct relation to manner brakes are applied on towing vehicle. Brake tow-

ing vehicle hard and brakes on trailer are applied hard. Master cylinder push rod spring assembly

protects system from hydraulic pressure overload.


21-400 Dico Model 10 Surge Coupler w/ 2 5/16” Head - 10K 16075

21-401 Dico Model 10 w/ Leveler Channel 24046

21-305 Replacement Master Cylinder Rebuild Kit (MD10/20) 10187

21-305-1 Replacement Master Cylinder Only (MD10/20) 23744

21-320 2 5/16” Coupler Repair Kit Only (MD10) 18487

21-414 Replacement Shock Only (MD 10) 12426

21-321 Replacement Filler Cap & Gasket Only (MD10) 12503

21-309 Replacement Cover (MD10) 15070

21-17352 2 5/16" Actuator with Drop-10k 17352

21-300 2 5/16" Adjustable Actuator-12k 18898

21-422 2 5/16" Actuator Lunette Eye -7.5k 40932

21-400-BD Dico Model 10 Actuator with 2 5/16 Drop Coupler Zinc-Plated, Bolt-On 24781

Bra

ke

Actu

ation

102



21-406 Demco DA10 Surge Coupler w/ 4 Hole Channel - 10K 8101222

21-406-A Replacement Master Cylinder Kit - Includes Gasket, Bolts, & Boot 5650

21-406-B Replacement Master Cylinder Cap - Includes O-Ring 03876

21-408 20K Actuation w/ Channel, 4 Hole 8202022

21-407 20 K Actuation w/ Plate 8202052

21-113 20K Pintle Ring Assembly 09557-97

Note: Head & Bolts Sold Seperately. See page # 102-103.


21-410 Dico Model 60 Multi-fit Surge Coupler (1 7/8’ - 2” ball) 43397

21-410-L Dico Model 60 2” Lever Lock Surge Coupler 43329

21-411 Replacement Multi-fit Repair Kit Only 40454

21-412 Replacement Lever Lock Repair Kit Only 43584

21-306 Replacement Master Cylinder Kit Only 43951

21-306-2 Replacement Master Cylinder Repair Kit Only 15036

21-307 Replacement Filler Cap Only 4480701

21-308 Replacement Shock Only 23362

21-410-M Coupler Case (Model 60) 2337800

21-410-J Front and Back Rollers 23278

21-311 Breakaway Lever Assembly (Model 60) 4623800

21-410-K Breakaway Spring 40052

21-410-A Push Rod Assembly (Model 60) 23463

21-410-I Gasket for Master Cylinder Cover (Model 60) 2341400

21-317 Connector Dico (Model 60) (Model 6) 120900

21-410-H Master Cylinder Cover (Model 60) 2356600

21-313 Dico (Model 60) CPL Lock Tab 23383 23383

21-306-2 Master Cylinder Repair Kit (Model 60) 15026

21-412 Lever Lock Repair Kit (Model 60) 43584

The Titan MD-60 coupler has a 6,000 pound capacity (max. G.V.W.R.) and 600 pound tongue

load. It is designed for a 3” wide trailer tongue. The unique adjustable feature allows it to fit either

an 1 7/8” ball or a 2” ball.



21-200-DISK 2” Atwood Surge Coupler - 6,000 lbs. capacity - Disc 88740

21-200 2” Atwood Surge Coupler - 6,000 lbs. capacity (Refer to Appendix) 82543

21-200-8K 2” Atwood Surge Coupler - 8,000 lbs. capacity (Refer to Appendix) 83000

21-200-A Replacement Master Cylinder Only 85841

21-200-C Replacement Filler Cap Only 87478

21-200-E Release HDL Kit 85844

21-200-F S/Shoulder Bolt Rep Kit 210100

21-200-G Replacement Shock Only 85830

21-200-B Master Cylinder Repair Kit 85837

21-200-H Atwood Push Rod Assembly 85852

21-200-I S/Boot Rep. Kit 84258

21-200-8K-1 Atwood Surge Coupler - 8K - Bolt-On Drum Brakes 83005

21-200-8K-1Z Atwood Surge Coupler - 8K - Bolt-On Drum Brakes - Zinc Plated 83010

21-200-ZINC 2” Atwood Surge Coupler - 6K - Zinc Plated 84132

Atwood Hydraulic Surge Brakes add safety and convenience to trailer towing. Less compli-

cated than other systems, the Atwood brake system provides such benefits as no "in car" hook up, no

hand controls, and no special car to trailer wiring. These features, plus automatic braking, smooth

performance and simple operation are combined to provide a low cost, convenient brake system.

Bra

ke

Actu

ation

103


Bra

ke

Actu

ation


Part # Description Item # Mfg. #21-300 Dico Model 20 Surge Coupler w/ Channel 20K 189910021-300-1 Dico Model 20 Surge Coupler w/ Pintle Ring 20K 1297421-300-2 Dico Model 20 Surge Coupler w/ 2 5/16” Head 20K 1521021-300-3 Dico Model 20 Surge Coupler w/ no Head 20K 105510021-305 Replacement Master Cylinder Rebuild Kit (MD10/20) N/A 1018721-305-1 Replacement Master Cylinder Only (MD10/20) 14 2374421-310 Replacement Shock (MD20) 17x2 0778421-321 Replacement Filler Cap & Gasket Only (MD20) 14 4830621-309 Replacement Cover (MD10) 23 1507021-300-N Roller for Dico (MD10) 4x2 1601921-300-O Roller Bolt for Dico (MD10) 5x2 828821-300-S Nut-Hex 1/2” NC 6x2 798521-300-L Grease Zerk (MD10) 8x4 14490121-315 Front Roller Cover (MD20) 9 082890018321-300-I Actuator Rear Roller for Dico (MD10) 10x6 829121-300-T Rear Roller Bolt (MD20) 11x2 0829400000-21-008-N Slotted Nut 5/8” NF 12x3 797121-316 Spacer (MD20) 15x3 082970021-310-A Damper Bar 18x2 829821-413 Actuator Push Rod - Blk. for Dico (MD10) 19 830121-300-B RH Cylinder Brkt. for Dico 28 083880021-300-A LH Cylinder Brkt. for Dico 29 083890021-300-R Breakaway Lever Assembly 30 1054121-300-F Dico Weatherseal 31 105520021-300-P Dico Breakaway Lock RH 32 105270021-300-Q Dico Breakaway Lock LH 33 105260006-21-015 Inner Slide with Lunette Eye 36 129760021-301-1-P Titan Adjustable Clevis Hitch 1” 38 180780021-303-1 Adjustable Coupler Bolt 5/8” X 4.5 GD5 39x3 1332121-303-2 Adjustable Coupler Nut for 21-303-1 40x3 3703621-318 Connector Dico (MD/20) 42 120990021-300-E Gasket for Connector Dico 7745 43 0774500000-21-001 Inner Slide Dico (MD/20) 2 5/16” 44 127880021-302-1 Adjustable Coupler Head 2 5/16” Buyers N/A 210150021-301 Adjustable Pintle Ring N/A 210135000-21-009 CRear Roller Bolt 5/8 X 5 UNF 47 829521-301-1 Adjustable Clevis 3/4” (fits Channel) N/A 0089790021-300-C Breakaway Chain for Dico Model 10 N/A 776821-300-D S-Hook for Breakaway Chain for Dico Model 10 (Uses 2) N/A 105550021-300-J Bearing - Side (Thin) for Dico Model 10 N/A 1242721-300-K Centered Flat Rail for Dico Model 10 & 20 N/A 082840021-300-M Bearing - Top & Bottom (Thick) for Dico Model 10 N/A 10209

104


Part # Description Item # Mfg. #

21-421 2 5/16" Actuator Coupler -7.5k 40792

21-300-M Bearing: Top & Bottom Dico (MD10) 2 10209

21-420-G Front Roller 3 1776300

21-420-H Front Roller Cover 4 07766

21-420-A Breakaway Lever Assembly (MD6) 7, 8 4623900

21-420-F Breakaway Spring (MD6) 9 1780300

0000-21-007 Master Cylinder Mtg Plate 12 1776200

21-475 Push Rod for Titan 7.5K Actuator 15 17775

21-423 Master Cylinder 7.5K (MD6) 16 1027100

21-460 Filler Cap with Gasket Dico (MD6) 17 17556

21-317 Connector (MD 6/60) 18 1209800

0000-21-010 Spring 21 1027400

21-414 Shock (MD 6/10) 22 12426

21-300-I Dico Actuator Rear Roller (MD10) 23 8291

21-306-2 Master Cylinder Repair Kit (MD60) N/A 15026

21-320 Dico Repair Kit: 2 5/16” Coupler N/A 1848700


Bra

ke

Actu

ation

Part # Description Item # Mfg. #

21-300-M Bearing: Top & Bottom Dico (MD10) 2x6 10209

21-300-J Bearing: Side Dico (MD10) 3x8 12427

21-300-N Roller (MD10) 4 16019

21-300-O Roller Bolt for Dico (MD10) 5 8288

21-300-R BreakawayLever Assembly 10 10541

21-300-F Dico Weatherseal 11 10552

21-300-Q Dico Breakaway Lock LH 12 10526

21-300-P Dico Breakaway Lock RH 13 10527

21-309 Cover Dico (MD10/20) 16 15070

21-322 Inner Slide Assembly (MD10) 18 15933

21-305-1 Master Cylinder Dico (MD10/20) 19 23744

21-321 Plastic Filler Cap Dico (MD10) 21 12503

21-300-E Gasket for Connector Dico 22 774500

21-318 Connector Dico (MD20) 23 12099

21-300-B RH Cylinder Brkt. Dico 24 8388

21-300-A LH Cylinder Brkt. Dico 24 8389

21-413 Actuator - Push Rod Blk Dico (MD10) 28 1608600

21-414 Shock (MD6/10) 29x2 12426

21-300-1 Actuator Rear Roller Dico(MD10) 30x2 12974

00-21-027 Actuator Master Pin Dico (MD10) 31x2 15935

21-301-1 Adjustable Clevis 3/4” Fits Channel 35 18078

21-303-1 Adjustable Coupler Bolt 5/8” X 4.5 GD5 36x2 13321

21-303-2 Adjustable Coupler Nut for 21-303-1 37x2 37036

00-21-032 Inner Slide w/ 3” Lunette Eye 38 1608600

21-300-S Nut-Hex 1/2” NC 41 7985

21-300-L NGrease Zerk (MD/10) 42 144901

21-302-1 Adjustable Coupler Head 2 5/16” Buyers 44 210150

21-301 Adjustable Pintle Ring 45 B16137

21-320 Dico Repair Kit 2 5/16” Coupler N/A 18487

21-305 Master Cylinder Rebuild Kit (MD10/20) N/A 10187


105


Bra

ke

Actu

ation

106



21-302-1 2 5/16” Coupler, 12K, Bolt-On, Painted (Refer to Appendix) 0090100

21-302-2 2” Coupler, 10K, Bolt-On Painted 0090150

21-302-2A 2 ” Adjustable Coupler w/ 3 pos chn (1) B.O.M.

21-302-1A 2 5/16” Adjustable Coupler w/ 3 pos chn (1) B.O.M.

21-302-8 2 5/16” Adjustable Coupler, 15,000 lb., Buyers 0091550

Heavy duty steel construction, multi-position mounting in either 3 position, 5 position chan-

nel or weld style. Zinc-plated easy latch mechanism allows for quick engage/disengage of coupler.

Capacity:12,000 lbs. M.G.T.W. (2-5/16") --- 10,000 lbs. M.G.T.W. (2")

ADJUSTABLE HEAD SETS


21-302 2 5/16” Adj. Head Assembly 18820

21-302-I 2 5/16” Adj. Coupler Head, 14K, Black, w/Grade 8 Bolts & Nuts, RAM CTA-400

18-660 2 5/16” Weld-On Coupler 17550

This coupler can either be used in conjunction with the surge couplers above or with the level-

ing channel on page # 104. G.V.W.R. 12,000 lbs.


21-301 Buyers 3” Pintle Ring Assembly (Refer to Appendix) B16137

Capacity: 2,000 lbs. maximum vertical load / 12,000 lbs. M.G.T.W.

3" I.D. eye

1-9/16" eye section


21-302-4 2” Forged Adjustable Coupler - 7,000 lbs. Gross 028390

21-302-3 2 5/16” Forged Adjustable Coupler - 12,500 lbs Gross 028630

21-302-4I Import 2” Forged Adj. Coupler - 7K Gross, Black, w/ Bolts & Nuts CTA-190

18-369 PRI 2 5/16” Adjustable Coupler - 14K, w/ 5 Hole Leveler Channel CTA-400CB6

21-302-6I PRI 2 5/16” Cast Adj. Coupler - 15K, w/ Bolts & Nuts CTA-280

Designed for "tag along" trailers used primarily in the construction business, BULLDOG

forged adjustable couplers allow level towing behind a variety of towing vehicles. The height of the

trailer tongue may be quickly adjusted to match the height of the hitch ball for safer, smoother tow-

ing. Couplers fit inside a 2 7/8” wide channel.

Bra

ke

Actu

ation


107



21-301-HD B20K 3” Pintle Ring, Wallace Forge 909330


21-302-6 2 5/16” Cast Bulldog Coupler - (14K lbs.) -w/ Bolts & Nuts A256C0317

- Unique cast steel shield prevents damage to coupler latching mechanism

- Patented Wedge-Latch™ design act like a vise, keeping the trailer ball locked in the ball

pocket

- Hardened steel field serviceable ball clamp provides years of trouble free towing and

eliminates need to replace coupler

- Fast, convenient latching simplifies hook-up and saves time. No more fighting calm shell

style latching mechanisms

- Rust resistant grey dip primer ensures total coverage and excellent corrosion resistance



21-304 4-Hole Leveler Channel (Refer to Appendix) 8978

21-430 6-Hole Leveler Channel w/Gussets B8979

21-303 Bolt & Nut 210175

21-303-1 Bolt Only 5/8 x 4.5, Grade 5 58C412HCSG5Z

21-303-1G8 Bolt Only 5/8 x 4.5, Grade 8 58C412HCSG8Z

21-303-2 Nut Only (Fits 21-303-1) 37036

21-304-HD HD Leveler Channel 2376145B


21-301-1 Adjustable Clevis 3/4” Fits Channel 10K 210148

21-301-1-P Titan Adjustable Clevis Hitch 1” 12K 1807800

Used for leveling the Titan, Buyers, Fulton or Bulldog adjustable couplers above. Requires

two bolts and nuts per coupler.

LEVELING CHANNEL

Bra

ke

Actu

ation

108


PLUMBING LINE KITS FOR HYDRAULIC BRAKE AXLES

Bra

ke

Actu

ation


21-500 Single Axle Plumbing Line Kit - Sprung Axle

21-501 Single Axle Plumbing Line Kit - Torsion Axle

21-600 Tandem Axle Plumbing Line Kit - Sprung Axle

21-601 Tandem Axle Plumbing Line Kit - Torsion Axle

21-602 Triple Axle Plumbing Line Kit - Sprung Axle

21-610 Tandem Axle Plumbing Line Kit - 10K - 12K Disc Brake Axle

21-400-P Axle Add On Line Kit

Misc. Replacement Parts for Plumbing Line Kits:


22P-005 18” Long Rubber Flex Hose w/ 3/8 Male & Female Ends

22P-005-1 18” Long Rubber Flex Hose w/ 7/16 Male & 3/8 Female Ends

22P-005-2 Rubber Flex Hose with 90 Degree End for Torsion Axles

22P-029 3/16” Tube Clamp

22P-029-1 1/4” Tube Clamp

22P-330-1 Axle Tee 3087812

22P-023 Adapter Tee 3/16” x 3/16” x 3/16” 7900


18-976 Hyd. Brake Lock Out Solenoid 180875

HYDRAULIC LOCK-OUT SOLENOID

When installed between the hyd. surge coupler and the brake line, it makes it possible to back-

up without activating the brakes.

DEXTER DISC BRAKE SYSTEMS


21-356 Dexter 1600 Elec/Hydraulic - disc brake K71-651-00

21-358 Dexter 1000 Elec/Hydraulic - drum brake K71-650

06-27-059 Fill Cap 097-011-01

ELECTRIC / HYDRAULIC SYSTEM


21-350 Carlisle Hydrastar-1000 Elec/Hydraulic - drum brake HBA-10

21-350-1 Carlisle Hydrastar-1200 Elec/Hydraulic - drum brake HBA-12

21-352-1 Carlisle Hydrastar-1600 Elec/Hydraulic - disc brake HBA-16

21-355 Carlisle Hydrastar XL w/ Remote - 1000 Elec/Hyd. HBAC-10-CLR

21-354 Carlisle Electrastar w/ Remote (electric brake control unit) EBAC-CLR

21-359 Carlisle Hydrastar Controller Adapter Frd. Sup. Duty & Prodogy HBA-CAM

21-353 Fill Cap for Hydrastar Actuator 32-7640

21-354-B Breakaway Kit for Electrastar HBA-EBA

21-350-1 and 21-352-1

(1200 psi) (1600 psi)

21-354

• Newly updated Gen 5 HydraStar actuator offers:– Faster response for reduced stopping distance– Simplified wiring - only 4 wires– Draws power only when brakes are applied - no need for accessory switch– Smaller footprint requires less space for easier installation

• Compare these HydraStar advantages:– Sealed unit - weather tight– Does not exceed tow vehicle manufacturers’ wiring amp rating– Unit mounted bleeder fitting simplifies brake bleeding– 3 specific pressure rated units (1000, 1200 & 1600 psi) - matches actuator

to your brake system and prevents over pressurization• Vastly superior to surge brakes

– Eliminates the feel of being pushed by trailer, problems with backing a trailer uphill and brake drag

– Easily replaces surge brakes on trailer• Meets all DOT regulations and complies with CFR-393 federal braking

requirements...surge brakes are illegal in many states• Dimensions: 11.8" long x 3" wide x 7.3" high, shipping weight 12 lbs.

HBA10 & HBA16

(1000 psi) (1600 psi)

109


Bra

ke

Actu

ation



27-580 3.5K Retrofit Disc Brake Kit - LH K71-633

27-581 3.5K Retrofit Disc Brake Kit - RH K71-634

Kit Contains:

27-240-1 Hex Nut (4) 006-017-00

5-4.50 Hub 008-248-22

27-370-3 Grease Cap 021-041-02

27-320 Bearing Cone 031-031-02

27-324 Bearing Cone 031-033-02

27-379 Rubber Plug 085-001-00

27-580-B Caliper Kit - LH K71-624-00

27-580-C Caliper Kit - RH K71-625-00

27-580-D Rotor Kit K71-626-00

27-580-G Bleeder Screw 054-095-00

27-580-H Bleeder Screw Adapter, 3.5K, Disc 054-090-00

27-580-I Bleeder Screw & Adapter Assembly, 3.5K, Disc 054-097-00

- You must buy a left hand and right hand kit to convert one axle

- Each kit contains a caliper attaching bracket, rotor, caliper assembly w/ brake pads,

cupped, studded disc brake hub with bearings, seal, EZ-Lube grease cap, mounting

hardware and instructions

- Must be used with 14” or 15” wheels on a 5 on 4.5” bolt circle

- Fits Dexter 3,500 lbs. leaf spring or Torflex axle

- Sprung axle: hub face minus spring center must equal 15” or more

- Torflex axle: hub face minus outside of bracket must equal 13.04” or more

KODIAK DISC BRAKE SYSTEMS

DEXTER DISC BRAKE RETRO-FIT KIT 3.5K

3.5K 10” 545 BC, 4

Bolt Brake Flange

(Required)

5.2-6K 12” 655 1/2”

Studs, 5 Bolt Brake

Flange (Required)

7K 13” 865 1/2” Studs,

5 Bolt Brake Flange

(Required)

8K 13” 865 9/16 or 5/8”

Studs, 5 Bolt Brake

Flange (Required), Oil

or Grease

Many combinations are available. Call your warehouse.

All disc brake units attach to idler axle with a brake flange.You must have a brake flange for these units to work.

Many combinations are available. Call your Nuera warehouse.

For Kodiak appications please specify the following:1. Style - Slipon or Integral Hub & Rotor.2. Axle Brand - Dexter, Al-Ko, or Quality.3. Axle Capacity - 3.5K, 5.2-7K, or 8K.4. Brake Size (example 10”)

& Bolt Circle - 545 1/2”, 655 1/2”, 865 1/2”, 865 5/8”, or 865 9/16” Studs.5. Coatings - E-Coat, Silver Cadium, or Stainless Steel.

Bra

ke

Actu

ation

110

111



27-589 8K Retrofit Disc Brake Kit LH or RH K71-635-00

27-308-I-1/DISK Hub Kit, 9/16” Stud - grease 008-399-90

27-308-I/DISK Hub Kit, 9/16” Stud - oil 008-399-91

27-309-I-1/DISK Hub Kit, 5/8” Stud - grease 008-399-92

27-309-I/DISK Hub Kit, 5/8” Stud - oil 008-399-93

Kit Contains:

27-589-1 Cross-Over Line 071-513-00

27-062-9 Lock Washer (4) 005-058-00

27-062-5-N Hex Nut (4) 006-129-00

27-062-5 Bolt (4) 007-097-00

Rotor 070-007-02

27-590 Yoke Assembly 090-003-01

Brake Pads (2) 091-004-00

27-575-8 Caliper Kit K71-630-00

27-591 Hex Head Capscrew for Yoke 007-254-00

27-592 Piston 054-093-00

- Universal left or right hand disc brake kit

- Each brake kit contains a caliper attaching bracket, rotor, caliper assembly, brake

pads, fittings, mounting hardware, and instructions

- Order (2) 27-589 brake kits and (2) hub kits per axle (see below)

- Fits Dexter 8K sprung or Torflex axles

- Must be used with 16”, 16.5” or 17.5” wheels on an 8 on 6.5” bolt circle


- Torflex axle: hub face minus outside of bracket must equal 18” or more

- This disc brake kit will not retrofit Dexter 4” drop spindle axles mfgd prior to Jan., 2003


27-582 6K Retro-Fit Disc Brake Kit* (6Lug) - LH K71-638

27-583 6K Retro-Fit Disc Brake Kit* (6Lug) - RH K71-639

Kit Contains:

27-062-4 Hex Nut (5) 006-193-00

6-5.50 Hub 008-403-05

27-352-2 Seal 010-036-00

27-371-2 Grease Cap 021-042-01

Bearing Cone 031-029-02

Rotor 070-009-02

27-379 Rubber Plug 085-001-00

Yoke Assembly- LH 090-005-01

Yoke Assembly - RH 090-005-02

Brake Pads (2) 091-004-00

27-K71-636-00 Caliper Kit K71-636-00

27-584 Bleeder Screw 054-092-00

27-587 Piston Seal 054-090-00

27-588 Piston Boot 054-091-00

27-592 Piston 054-093-00

- You must buy a left hand and right hand kit to convert one axle

- Each kit contains a caliper attaching bracket, rotor, caliper assembly w/ brake pads,

cupped, studded disc brake hub with bearings, seal, EZ-Lube grease cap,

mounting hardware and instructions

- Must be used with 15” wheels on a 6 on 5.5” bolt circle

- Fits Dexter 3,500 lbs. leaf spring or Torflex axle


- Torflex axle: hub face minus outside of bracket must equal 13.04” or more

DEXTER DISC BRAKE RETRO-FIT KIT 6K

DEXTER DISC BRAKE RETRO-FIT KIT 8K

Bra

ke

Actu

ation

112



22-120-3B Air/Hyd Trailer Kit (5.2K-15K Tandem Drum) TH1402/TH1002

22-120-5B Air/Hyd Trailer Kit (5.2K-15K Tandem Disc) TH-1502D

Torflex axles require a special order kit.

TRAILER AIR/HYDRAULIC PLUMBING KIT

AIR BRAKE PLUMBING KIT


22-401-2 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes

22-450 Air Trailer Kit 10K-25K Tandem Axles - Spring Brakes & ABS

22-455 Air Trailer Kit 10K-25K Triple Axles - Spring Brakes & ABS

Bra

ke

Actu

ation

113


AIR BRAKE KITS

8100 Series Non-ABS Air Kit - For Service Chambers (Pre-formed Hoses)

The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring

brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service

gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in

the Resources section of this catalog.

Part Number 22-8101/single 22-8102/tandem 22-8103/triple Description Mfg. #

27-04005 - 1 1 5/16-24 NY-Lock AB 04005

22P-503 1 1 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 2 2 - 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 - 2 2 Fitting 3/8 X 3/8MC PD 111-6-6

22-N69-6-4 2 - 2 Elbow 3/8 X 1/4 MC PD 113-6-4

22-N69-6-6 - 4 4 Elbow 3/8 X 3/8 MC PD 113-6-6

22-BP119-6-4 - 4 6 3/8 Reducer Coupling PD 202-6-4

22-BP128-6 - - 2 3/8 Male Branch Tree PD 212-6

22-BP118-12 1 - - 3/4” Allen Head Plug PD 280-12

22-BP118-4 2 - - 1/4" Allen Head Plug PD 280-4

22-BP118-6 3 5 7 3/8” Allen Head Plug PD 280-6

22-281865P 1 - - Relay Emergency. Val. Reg Type PD 281865P

22-BP122-12 1 1 1 3/4 Hex Nipple PDC BP122-1 PD 284-12

12-EL540006 - 8 8 3/8 Tube Clip PD 324-6

22-11451PB 1 1 1 Red Emergency. Gladhand PD 6201

22-11452PB 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 Terminal Bolt 1/4" F PD 6203

22-DRC604-4 1 1 1 Drain Valve 1/4” MPT PD 6204-4

22-16640P 2 4 4 #16640-40” Air Hose PD 6340

22-16672P - - 2 #16662 Air Hose Assy. 72” PD 6372

22-HT-1068 2 2 2 Rubber Tank Cushion PD 6491

22-110380 - 1 1 Relay Valve 4 Port 110380 SA 6102

22-110376 - 1 1 Emergency Spool 110376 SA 6103

27-00105204 - 1 1 5/16-24 x 2 1/4 Bolt SP 00105204

27-00106104 - 4 4 3/8-24 X 1 1/4 Bolt SP 00106104

27-0051008 - 8 8 #10 X ½ Metal Screw SP 0051008

27-05006 - 4 4 3/8-24 Lock Nut SP 05006

27-07005 - 1 1 5/16 Flat Washer SP 07005

27-08106 - 4 4 3/8 Flat Washer SP 08106

Bra

ke

Actu

ation

114


8200 Series Non-ABS Air Kit

For Spring Brake (Pre-formed Hoses)

The 8200 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers with spring brakes.

Kits include mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air

hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in the Resources

section of this catalog.

Part Number 8201-1/single-1 tank 8202-1/tandem-2 tanks 8203-2/triple-2 tanks Description Mfg. #

22-1010332 - - 1 2850 CI Air Tank 3-3/4 Port NL 1010332

22P-503 1 2 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 3 4 3 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 1 Fitting A38 X 38MC PD 111-6-6

22-N69-6-6 1 2 3 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N71-6-6 - - 1 3/8 X 3/8 Male Run Tree PD 118-6-6

22-N72-6-6 1 2 3 3/8 X 3/8 Branch Tee PD 119-6-6

22-BP110-6-4 - 1 - 3/8 X 1/4 Reducer Bushing PD 201-6-4

22-BP127-4 - - 2 1/4 Brass Street Tee PD 211-4

22-BP118-12 1 5 1 3/4 Allen Head Plug PD 280-12



22-BP123-12-8 1 1 1 3/4 X 1/2 Hex Nipple PD 284-12-8

12-EL540006 8 8 12 3/8 Tube Clip PD 324-6

22-11451PB 1 1 1 Red Emer. Gladhand PD 6201


22-FN389 2 2 2 Terminal Bolt 1/4 F PD 6203

22-DRC604-4 1 2 2 Drain Valve 1/4 MPT PD 6204-4

22-16640P 4 4 6 #16640-40” Air Hose PD 6340

22-16672P - 4 6 #16672 Air Hose Assy. 72” PD 6340


22-110500 1 1 1 Spring Brake Valve #110500 SA 6100

22-110380 1 1 2 Relay Value 4 Port 110380 SA 6102

27-00106104 4 8 4 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 12 #10 X 1/2 Metal Screw SP 0051008

27-05006 4 8 8 3/8-24 Lock Nut SP 05006

27-08106 4 8 8 3/8 Flat Washer SP 08106

AIR BRAKE KITS

Bra

ke

Actu

ation

115


AIR BRAKE KITS

8230 Series Non-ABS Air Kit - For Spring Brake (Re-usable Fittings)

The 8100 Series Trailer Air Kits are designed for single, tandem, and triple axle trailers without spring

brakes. Kits include mounting hardware, fittings, one 1488 cu. in. tank, tank drains, emergency and service

gladhands, and air hose assembly. Note: Common plumbing diagrams for each of these kits are pictured in

the Resources section of this catalog.

Part Number 8231-1/single-1 tank 8232-1/tandem-1 tank 8233-2/triple-2tanks Description Mfg. #

22-1010332 - 1 1 2850 CI Air Tank 3-3/4 Port NL 1010332

22P-503 1 - 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 3 2 2 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 2 Fitting A38 X 38MC PD 111-6-6

22-N69-6-6 1 1 2 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N71-6-6 - - 4 3/8 X 3/8 Male Run Tree PD 118-6-6

22-N72-6-6 1 1 - 3/8 X 3/8 Branch Tee PD 119-6-6

22-BP127-6 - - 4 #BP127-6 3/8 Street Tee PD 211-6




22-BP123-12-8 1 1 1 3/4 X 1/2 Hex Nipple PD 284-12-8

12-EL540006 8 8 12 3/8 Tube Clip PD 324-6

22-11451PB 1 1 1 Red Emer. Gladhand PD 6201


22-FN389 2 2 2 Terminal Bolt 1/4 F PD 6203

22-DRC604-4 1 1 2 Drain Valve 1/4 MPT PD 6204-4

22-RB68-6-6 1 16 24 RB68-6-6 Reuse Fitting 3/8 PD 6205-6

27-9003206 16 40 60 3/8 Air Brake Hose PD 6300


22-110500 1 1 1 Spring Brake Valve #110500 SA 6100

22-110380 1 1 1 Relay Value 4 Port (110380P) SA 6102

27-00106104 4 4 8 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 12 #10 X 1/2 Metal Screw SP 0051008

27-05006 4 4 8 3/8-24 Lock Nut SP 05006

27-08106 4 4 8 3/8 Flat Washer SP 08106

Bra

ke

Actu

ation

116


8200-0 Series ABS Air Kit

For Spring Brake (Pre-formed Hose Fittings)

The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like

those featured on page 69) and address single and tandem axle trailers with spring brakes. Kits include

mounting hardware, fittings, 1-2 tanks, tank drains, emergency and service gladhands, and air hose assembly.

Note: Common plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.

Part Number 8201-0-1 8202-0-1 8202-0-2 8202-0-2 Description Mfg. #single-1 tank tandem-1 tank tandem--2 tanks triple--2 tanks

22-1010332 - 1 - 1 Air Tank 2850 CI 3-3/4 Port N1010332

22P-503 1 - 2 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 3 2 4 3 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 1 2 Fitting 3/8 X 3/8 MC PD 111-6-6

22-N69-6-6 1 1 2 3 Elbow 3/8 X 3/8 ME PD 118-6-6

22-N71-6-6 - - - 1 3/8 Male Run Tee PD 119-6-6

22-N72-6-6 1 1 2 1 3/8” X 3/8” Branch Tee PD 113-6-6

22-BP110-6-4 - - 1 - 3/8 X 1/4 Reducer Bushing PD 201-6-4

22-BP127-6 - - - 4 #BP127-6 3/8” Street Tee PD 211-6

22-BP118-12 1 2 2 5 3/4” Allen Head Plug PD 280-12

22-BP118-6 4 - 5 2 3/8” Allen Head Plug PD 280-6

22-BP122-12 1 1 1 1 3/4" Hex Nipple PDC BP122-1 PD 284-12

22-BP123-12-8 1 1 1 1 3/4” X 1/2" Hex Nipple PD 284-12-8

12-EL540006 8 8 8 12 3/8” Tube Clip PD 324-6

22-11451PB 1 1 1 1 Red Emer. Gladhand PD 6201

22-11452PB 1 1 1 1 Blue Ser. Gladhand PD 6202

22-FN389 2 2 2 2 Terminal Bolt 1/4” F PD 6203

22-DRC604-4 1 1 2 2 Drain Valve 1/4” MPT PD 6204-4

22-16640P 4 4 4 6 #16640-40” Air Hose PD 6340

22-16672P - - 4 6 #16672 Air Hose Assy. 72” PD 6372

22-HT-1068 2 2 4 4 Rubber Tank Cushion PD 6491

22-110500 1 1 1 1 Spring Brake Valve #110500 SA 6100

27-00106104 4 4 8 8 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 8 12 #10 X ½ Metal Screw SP 0051008

27-05006 4 4 8 8 3/8-24 Lock Nut SP 05006

27-08106 4 4 8 8 3/8 Flat Washer SP08106

AIR BRAKE KITS

Bra

ke

Actu

ation

117


AIR BRAKE KITS

8230-0 Series ABS Air Kit

For Spring Brake (Re-usable Hose Fittings)

The 8230 Series Trailer Air Kits are designed to be used in conjunction with ABS Control Systems (like those fea-

tured on page 69) and address single, tandem, and triple axle trailers with spring brakes. Kits include mounting

hardware, fittings, 1-2 tanks , tank drains, emergency and service gladhands, and air hose assembly. Note: Common

plumbing diagrams for each of these kits are pictured in the Resources section of this catalog.

Part Number 8232-0-1 8232-0-1 8232-0-2 8233-0-2 Description Mfg. #single-1 tank tandem-1 tank tandem--2 tanks triple--2 tanks

22-1010332 - 1 - 1 Air Tank 2850 CI 3-3/4 Port NL 1010332

22P-503 1 - 2 1 1488 CI Air Tank (N9508-AA) NL 6481

22-N68-6-4 2 3 2 3 3/8 X 1/4 MC PD 111-6-4

22-N68-6-6 1 1 4 2 Fitting 3/8 X 3/8 MC PD 111-6-6

22-N69-6-6 1 1 - 3 Elbow 3/8 X 3/8 ME PD 113-6-6

22-N72-6-6 1 1 1 1 3/8” X 3/8” Branch Tee PD 119-6-6

22-BP127-6 - - - 4 #BP127-6 3/8” Street Tee PD 211-6



22-BP122-12 1 1 1 1 3/4" Hex Nipple PDC BP122-1 PD 284-12

22-BP123-12-8 1 1 1 1 3/4” X 1/2" Hex Nipple PD 284-12-8

12-EL540006 8 8 8 12 3/8” Tube Clip PD 324-6

22-11451PB 1 1 1 1 Red Emer. Gladhand PD 6201


22-FN389 2 2 2 2 Terminal Bolt 1/4” F PD 6203

22-DRC604-4 1 1 2 2 Drain Valve 1/4” MPT PD 6204-4

22-RB68-6-6 8 16 16 24 RB68-6-6 Reuse Fitting 3/8 PD 6205-6

27-9003206 16 - 40 45 3/8” Air Brake Hose PD 6300

22-HT-1068 2 2 4 4 Rubber Tank Cushion PD 6491

22-110500 1 1 1 1 Spring Brake Valve #110500 SA 6100

27-00106104 4 4 8 8 3/8-24X1 1/4 Bolt SP 00106104

27-0051008 8 8 8 12 #10 X ½ Metal Screw SP 0051008

27-05006 4 4 8 8 3/8-24 Lock Nut SP 05006

27-08106 4 4 8 8 3/8 Flat Washer SP 08106

Bra

ke

Actu

ation

118


VACUUM GAUGE KIT


22P-015 Vacuum/Hydraulic Gauge Kit VG-3500

22P-015-1 Bracket for Vacuum Gauge 7521-2

Kit provides vacuum pressure gauge and warning lights, plus mounting bracket and installation items.

VACUUM/HYDRAULIC PLUMBING KIT


22-100-2 Vac/Hyd Trailer Kit (5.2K - 15K Tandem) TV-1002

22-100-3 Vac/Hyd Trailer Kit (10K - 12K Tandem Disc) TV-1602P

22-100-4 Vac/Hyd Trailer Kit (8K - 15K Triple) TV-1003

22P-203 Replacement Vacuum Booster w/ Relay Valve Only VB-1000R

22P-203-1 Replacement Vacuum Booster Only VB-1000

22P-404 Replacement Vacuum/Hydraulic Relay Valve Only RV-9200

22-500 1/2” Vacuum Hose VH-500500

27-71-15 Hand Brake Bracket (tow vehicle) 71-15

22-25X15 Hose Bracket BD 25X15

22P-338 Hose Clip BD 1457

Special order. Limited availability.

ELECTRIC VACUUM PUMP


22-300 Elec/Vac Pump Kit VP-2100

VACUUM/HYDRAULIC TRUCK KITS


22-200-2B Truck Conversion Kit - TK 3000 TK-3000

22P-001 Truck Coupler Plug Only CA-8576

22P-002 Female Coupler Only, Gold QD-925F-1

22P-004 Mounting Plate w/Coupling Only CA-8575

22P-401 Control Valve (9107 Kit) Only SV-2950

22P-011 Control Cable BC-8363

22P-013 Diaphragm for Control Valve Only SV-2950-2

22P-012 Low Vacuum Switch Only SV-2950-6

22P-012-1 Low Vacuum Warning Light Only 7520

22P-003 1/2” Male Coupler, Gold QD-814M-1

22P-002-1 Female Coupler, Silver QD-925F-2

22P-003-1 1/2” Male Coupler, Silver QD-814M-2

Bra

ke

Actu

ation

119


ABS CONTROL KITS

The following Anti-Lock-Braking Control Kits are designed to address tandem axles with either Spring

or Air Suspension. Kits include sensors, ECU, wiring harness, power cable, and complete installation guides.

The following kits are divided into two main categories (1) two-sensor, one-modulator and (2) four-sensor,

two modulator kits.

NOTE: KITS ARE ONLY SOLD TO OEM MANUFACTURERS

Kits with two sensors and one modulator (2S/1M)

Part # Description Mfg. #22- 21110 ECU Valve, 20 Inch Power Cable With Packard Connector, Pair of 6 foot Sensor Extension Cables SA 21110

22-21320 ECU Valve, 10 Foot Power Cable With Packard Connector, Pair of 10 Foot Sensor Extension Cables SA 21320

22-21F20 ECU Valve, 51 Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables SA21F20

22-21G20 ECU Valve, 66 Foot Power Cable With Blunt End Connector, Pair of 10 Foot Sensor Extension Cables SA21G20

Kits with four sensors and two modulator (4S/2M)

Part # Description Mfg. #22- 42322 ECU Valve, 10 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables SA42322

22- 42422 ECU Valve, 13 Foot Power Cable With Packard Connector, Four 10 Foot Sensor Extension Cables SA42422

22- 42F22 ECU Valve, 51 Foot Power Cable With Blunt End Connector, Four 10 Foot Sensor Extension Cables SA42F22

Bra

ke

Actu

ation

120


NON-ABS AIR/HYDRAULIC KITS

The TH series air / hydraulic trailer kits are designed to meet the fluid displacement and pressure

requirements of a wide variety of axle capacities. All kits listed below are furnished complete with control

valves, air tank, air / hydraulic actuator, air hose, and hydraulic brake line kit. Note: Common plumbing dia-

grams for each of these kits are pictured in the Resources section of this catalog.

Part # Description Mfg. #22-TH-1001 This kit is designed for 8-15K single Dexter Axles with drum brakes TH-1001

22-120-3B This kit is designed for 8-12K tandem Dexter Axles with drum brakes TH-1002

22-120-5B This kit is designed for 10K, 15K tandem Dexter Axles with drum brakes TH-1502D


22P-202 1000 PSI Air/Hydraulic Booster Assembly AB-1000

22P-202-1 1500 PSI Air/Hydraulic Booster Assembly AB-1500

22P-503 1488 CI Air Tank (N9508-AA) NL 6481

22-HT1217 2800 CI Air Tank 2-3/4 NL 1010329

22-1010332 2850 CI Air Tank 3-3/4 Port NL 1010332

22-11452PB Blue Service Galdhand 11452PB

22-11451PB Red Emergency Galdhand 11451PB

22-FN389 Terminal Bolt 1/4” female thread FN389

22-110380 Relay Value 4Port (PD 110380P) 110380

22-110500 Spring Brake Valve #110500 110500

22-18024MF Hydraulic Hose - 24" long, 3/8-24 male thread, 18024MF

3/8-24 female thread

Bra

ke

Actu

ation

121


OS KIT5E58 - Park Brake Kit for Electric Drum Brakes

This is a single axle kit and includes park brake lever, main cable assembly, spacers, clamps, equalizer, and 58"

long cables (from cable equalizer to the brakes). See "Component Parts" table below for repair and replace-

ment. OS KIT6H58 - Park Brake Kit for Hydraulic Drum Brakes This is a single axle kit and includes park

brake lever, main cable assembly, spacers, clamps, equalizer, and 58" long cables (from cable equalizer to the

brakes). See "Component Parts" table below for repair and replacement.

Part Number 21-KIT5E58 - For Electric Brakes 21-KIT6H58 - For Hydraulic Brakes Description Mfg. #

27-71-15 2 2 Brake Cable Bracket 71-15

21- 02182700 1 1 Park Brake Lever OS 02182700

21-15858700 1 1 Main Cable Assembly OS 15627800

21-15656003 2 - 58” Elec Brake Cable OS 15656003

21-15688601 - 2 58” Hyd Brake Cable OS 15688601

21- 81000030 2 2 Long Spacer OS 81000030

21-81000108 1 1 2 Hole Cable Clamp OS 81000108

21-81000131 1 1 2 Hole Link Spacer OS 81000131

21-81000143 1 1 Short Spacer OS 81000143

21-81000191 1 1 1 Hole Cable Clamp OS 81000191

21-81007269 1 1 Park Brake Equalizer OS 81007269

27-1434CP 2 - Clevis Pin 1/4” X 3/4 SP 1434CP

27-38LN 2 2 N/Lock 3/8-16 Nut SP 38LN

27-90061 2 2 3/8 – 16X1.25 Bolt 90061

27-516LN 1 - Nylock 5/16-18 X 1 1/2 AB 516LN

Lock Nut

27-516X150GR2 1 - 5/16-18X1 1/2 Hex Bolt AB 516X150GR2

PARKING BRAKE KITS

Bra

ke

Actu

ation

nuera transport - trailer brake actuation catalog

Documents