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NUCLEAR POWER EXPANSION IN INDIA K.C.Purohit Director (Projects) Nuclear Power Corporation of India Limited (NPCIL) INDIA

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Page 1: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

NUCLEAR POWER EXPANSION

IN INDIA

K.C.PurohitDirector (Projects)

Nuclear Power Corporation of India Limited (NPCIL)

INDIA

Page 2: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

NUCLEAR POWER CORPORATION OF INDIA LTD.

(NPCIL)

A PUBLIC SECTOR ENTERPRISE

UNDER THE ADMINISTRATIVE CONTROL

OF

DEPARTMENT OF ATOMIC ENERGY

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NPCIL - MANY COMPANIES IN ONE

•Siting

•Design

•Construction

•Commissioning

•Operation & Maintenance

•R&M & Upgrades

•Life Extension

•Waste Management

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INDIAN ENERGY SCENARIO

Page 5: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Fuel Shares in Electricity Generation

Gas

12.6%

Diesel

0.5%

Hydro

13.9%

Nuclear

2.4%

Coal

70.5%

Generation

(771 TWh in 2009-10)

Shortage in 2009-10

Energy 10.1% Peak Power 13.3%

Source: Central Electricity Authority, GOI

Page 6: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Demand Projections(based on 8% GDP Growth)

Year Energy

Requirement

(BUs)

Peak demand

(GW)

Required Installed

Capacity

(GW)

2017

2012 1097 158 220

1524 226 306

2022 2118 323 425

2027 2866 437 575

2032 3880 532 778

Source: Integrated Energy Policy, Planning Commission, GoI

Page 7: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

AmountElectricity Potential¤

GWe-yr

Coal 38-BT 7614

Hydrocarbon 12 –BT# 5,833

Uranium-Metal 61,000 -T

- In PHWR 328

- In Fast Breeders 42,231

Thorium-Metal

(In Breeders)2,25,000 –T 155,502

Hydro 150 -GWe 69 GWe-yr / yr

Non-conv. Ren. 100 -GWe 33 GWe-yr / yr

India’s Energy Resource Base

¤ Assuming entire resource is used for generating electricity.

# Currently known resources (including coal bed methane) are 3 BT.

Source: Strategy for growth of Electrical Energy in India – DAE, GoI

Page 8: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Meeting the Demand

• Optimal Deployment of all sources

• Emphasis on Nuclear Power for long

term energy security & sustainability

• Setting up Nuclear Power Reactors

based on Indigenous Nuclear Power Programme

International cooperation

Page 9: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

STAGE 1 STAGE 2 STAGE 3

U- 233

ELECTRICITY

Depleted U

Pu

42240Gwe-yr

Pu FUELLED

FAST BREEDERS

Th

Huge

ELECTRICITYU- 233 FUELLED

BREEDERS

Natural

UraniumELECTRICITY

PHWR

328Gwe-yr

Th

Pu

U- 233

Three Stage Nuclear Power Programme

155000 Gwe-yr

Page 10: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Narora, U.P.

2X220 MWRawatbhata Raj. .

100+200+4X220 MW

2X700 MW

Kudankulam, T.N .

2X1000 MW

Kaiga, Karnataka3X 220 MW 220 MW

Kalpakkam, T.N.2X220 MW 1X500 MW

Kakrapar, Gujarat2X220 MW2X700 MW

Tarapur, Maharashtra2X160+2X540 MW

IN OPERATION

UNDER CONSTRUCTION

Nuclear Power Plants in India 10

Page 11: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

RAJASTHAN MADRAS

NARORAKAKRAPAR KAIGA

Operating Nuclear Power Plants in IndiaTARAPUR 1&2

TARAPUR 3&4

4560 MW

Page 12: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Construction of Nuclear Power Plants in India

remained alive over the last 40 years.

Simultaneous construction of 8 Reactors.

Vendors specializing in manufacture and supply

of exacting standards equipment and supplies

are developed .

Experience in Construction of NPPs

Page 13: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Reactors Under Construction

KK 1&2 (2x1000 MWe)

KAIGA-4 (220 MWe) KAPP 3&4 (2x700 MWe)

RAPP 7&8 (2x700 MWe) - Just Launched

PFBR (500 MWe)

Page 14: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Future Plans

Plan up to 2012

Start of Work (Pre-Project Activities) on

• 4 more indigenous PHWRs of 700 MW each

• 10 LWRs of 1000 MW or larger size based on international cooperation

• Fast Breeder Reactors(500MW)

Projection beyond 2012

• To reach 63000 MW by 2032 based on indigenous reactors & LWRs with international cooperation

Page 15: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

LWR Projections

Setting up of 40 GW LWR capacity by

2032

• Capacity expansion through a mix of Russian,

US & French designs

• Russian VVERs – 2 under construction at

Kudankulam

• 4 more VVERs at Kudankulam

• More VVERs at Haripur site.

Page 16: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Considerations for Setting up LWRs

• Viable Tariff

• Progressive Indigenization to optimize Cost

• Cooperation between Indian Industries & Foreign

Technology Partners

• Life time fuel supply guarantees

Page 17: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Our Experience in setting up LWRs

Two VVERs at Kudankulam (KK 1&2 – 2 X 1000 MW) at an

advanced stage of completion

Implementation Model

Role of Technology Partner Role of NPCIL

•Design Construction

•Supply of Equipment Erection

•Evaluation of Personnel Commissioning

Training

Training of Personnel :Carried out in Three Phases

Phase-1 in India : Induction in Nuclear Technology

Phase-2 in Russia : Simulator and Technology Specifics

Phase-3 in India : Commissioning and Systems operation

Evaluation by Technology Partners

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Tour To KKNPP

KK 1 – 96% KK 1&2 – 93%

KK 2 – 90%

Dummy Fuel Bundles loaded in KK-1

Cold commissioning in progress

A few glimpses ……..

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THEN

NOW

KKNPP

Page 20: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Then

Signing of IGASigning of IGA

Now

Technological Partnership EndeavourKudankulam Nuclear Power Project 1&2

Page 21: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

KK 1&2 Panoramic View

Page 22: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

View from the Sea

Page 23: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Intake & Break water Dyke Structure

Page 24: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

View from West

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View with

PHRS deflector,

Ventilation Stack and

Trestle Crane

Page 26: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Loading of Dummy Fuel

Page 27: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Assembly of Hydraulic Stud Tensioner for

RPV Head

Page 28: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Central hall at +31.7m

Page 29: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

IC Dome & Polar Crane – Inside View

Page 30: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Core barrel and baffle assembled

1 UJA

Page 31: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Re-Fuelling Machine

Page 32: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Switchgear Room 1 3UKD

Page 33: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Control Room

Page 34: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Thank You

CCW Pump Motors

1 UQA

Page 35: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Desalination Plant

Page 36: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10
Page 37: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Preparedness for large Capacity Addition

• Sites made available – Pre project activities in

progress

• Augmentation of existing capacity & capability

of Indian industry initiated• Joint Ventures / Consortia between Indian and foreign

companies

• Companies setting up manufacturing facilities being facilitated

• Joint Venture Company between NPCIL & L&T for special steels

and forgings for reactor vessels

• Structured development of human resourcesThe experience with the Training model adopted for KKNPP has

been good. Same model is planned to be followed for each new

technology.

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Supply Chain

• Nuclear Island (NI)

• Balance of Nuclear Island (BNI)

• Conventional Island (CI)

• Balance of Conventional Island (BCI)

• Balance of Plant (BOP)

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Sites for Expansion

Kudankulam, T.N .

4 X 1000 MW

Jaitapur, Maharashtra

6 X 1650 MW

Mithi Virdi, Gujarat

6 X 1000 MW

Kovvada, AP

6 X 1000 MW

Haripur , WB

6 X 1000 MW

Kumharia, Haryana

4 X 700 MW

Bargi, MP

2 X 700 MW

PHWR Site

LWR Site

Existing Site

New Site

Page 40: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

India - Future Nuclear Industry Hub

• Country having an alive small and Medium reactor

technology with excellent safety and performance

record

• Cost advantage with technology expertise of

Indian industry

• Availability of Large pool of trained Human

Resource

Page 41: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Conclusion

• India has a robust Nuclear Power

Programme

• Stage is set for nuclear power capacity

expansion to meet its huge electricity

demand through indigenous

technologies and with international

cooperation

• India poised to be the future global

nuclear industry hub

Page 42: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10

Thank You

Page 43: NUCLEAR POWER EXPANSION IN INDIA...Fuel Shares in Electricity Generation Gas 12.6% Diesel 0.5% Hydro 13.9% Nuclear 2.4% Coal 70.5% Generation (771 TWh in 2009-10) Shortage in 2009-10