nuclear maintenance applications center (nmac) briefing nhug summer conference july, 2008 mike pugh...
TRANSCRIPT
Nuclear Maintenance Nuclear Maintenance Applications Center Applications Center (NMAC) Briefing(NMAC) Briefing
NHUG Summer Conference
July, 2008
Mike Pugh
Project Manager
Nuclear Maintenance Application Center (NMAC)
2 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
EPRI
EPRI - Electric Power Research Institute
– Est 1973, Palo Alto, CA & Charlotte, NC
– Owned by energy company members (1000+), primarily utilities
– International members (160+)
– Non-profit, 706 employees
3 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
No engagement15%
Participants30%
Full Members55%
EPRI Worldwide Nuclear Membership & Participation
Full Members
All 27 U.S. Utilities
Canada and Romania
Electricite de France
British Energy
TEPCO (Japan)
Chubu (Japan)
CFE (Mexico)
ESKOM (South Africa)
UNESA (Spain)
Eletronuclear (Brazil)
Electrabel (Belgian)
Slovenske electrarne (Slovakia) Worldwide Nuclear – 366 GWe
4 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
Where is EPRI Maintenance Involved?
104 US Nuclear Units and 187 International Nuclear Units
5 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
EPRI Nuclear Materials, Advanced Reactors (Palo Alto)
Fuel, Chemistry, Rad Waste (Palo Alto)
NDE (Charlotte)
Risk, Safety Management (Charlotte, Palo Alto)
Instrumentation and Control (Palo Alto)
Equipment Reliability (Charlotte)– NMAC (Nuclear Maintenance Applications Center)
– O&MD (Operations & Maintenance Development)
– NSTI (Nuclear Steam Turbine Initiative)
– RRAC (Repair and Replacement Applications Center) Welding Technology
– PSE (Plant Support Engineering)
– BOPC (Balance of Plant Corrosion)
6 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC ObjectivesNMAC Objectives
Support the plants to:
Reduce Maintenance Related O&M Costs
Improve Equipment Reliability
7 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Support forMaintenance & Engineering
Provide access to plant/equipment knowledgeable people (NMAC and industry)
1000+ technical calls & e-mails annually
Provide “good practices” and technical details to create and revise Programs and Procedures
Equipment, maintenance & engineering processes
Provide specifics to increase the efficiency and effectiveness of equipment troubleshooting
Each piece of equipment, major classes of equipment
Provide information to improve the quality of modifications and installations
Design and installation details, equipment specification details, lessons learned
8 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
Provide condition monitoring parameters, evaluation techniques, PM frequencies, technical basis EPRI PM Database including templates NMAC Equipment Maintenance Guides
Provide supplemental equipment training material and experiences Guide tutorials, Workshops, Equipment Groups, Web
Casts
Provide special tasks details (assembly/disassembly, repair specifications, repair techniques) Difficult, complex, critical
NMAC Support for Maintenance and Engineering
9 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Staff Contact Information
Name, Title Phone E-mail Coverage Area
Marty Bridges, Program Manager, NMAC
704-595-2175 [email protected] Maintenance, Engineering, Operations
Nicholas Camilli, Project Engineer
704-595-2094 [email protected] Lubrication, Mechanical Support, Valves & Bolting, Power Uprate
Lee Catalfomo,Sr. Project Mgr
813-996-3357 [email protected] Equipment Reliability, Maintenance Process Improvement, and Operations Support
Anthony Dippolito, Project Manager
484.868.3385 [email protected] Equipment Reliability Process, CBM, PdM Technologies, Maintenance Process, Rotating Machinery, Vibration Engineering
Dave Dobbins, Project Manager
704-595-2060 [email protected] Pumps, Terry Turbines
Alan Grunsky, Program Manager, NSTI
704-595-2056 [email protected] Nuclear Steam Turbine Initiative
Wayne Johnson, Project Manager
704-595-2051 [email protected] Electrical Components, Electrical Systems, Motors
Jim McKee,Project Manager
256-437-9296 [email protected] Electrical / I&C, Predictive Maintenance (PdM), Maintenance Program Development & Optimization, System Engineering
Bob O’Neill, Consulting Employee
508-539-3301 [email protected] MOVs/SOVs/PRVs/AOVs
10 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Staff Contact Information
Name, Title Phone E-mail Coverage Area
Sharon Parker, Consulting Employee
704-595-2164 [email protected] Hoists, Rigging and Cranes
Linda Parrish, Meeting Coordinator
704-595-2061 [email protected] Meetings/Administration
Mike Pugh, Consulting Employee
919-851-3954 [email protected] Condensers, Circulating Water Systems, Mechanical Components, Lubrication
Lee Rogers, Project Manager
704-595-2267 [email protected] Maintenance Processes, Work Planning, Foreign Material Exclusion, Power Uprate
Deborah Rouse, Administrative Assistant
704-595-2020 [email protected] Program Administration
Jim Sharkey, Project Manager
704-595-2057 [email protected] Circuit Breakers, Main Generators, Emergency Diesel Generators
Tom Turek,Sr. Project Manager
610-429-9834 [email protected] CBM with focus on Rotating Equipment
Leonard Wright, Technical Assistant II
704-595-2225 [email protected] Administration and Coordination, International Interface
David Ziebell, Project Manager
404-316-9823 [email protected] Operations & Maintenance Processes and Practices, Clearance and Tagging, Change Management
11 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Domestic Membership (104)(all US nuclear plants are NMAC members)
NMC (3)
AmerenUE (1)
American Electric Power(2)
Arizona Public Service (3)
Constellation (5)
Exelon (17)
Progress Energy (5)
Detroit Edison (1)
Duke Energy (7)
Dominion Energy (7)
Entergy (12)
Energy Northwest (1)
First Energy (4)
Florida Pwr & Light (8)
Nebraska Public Power (1)
Omaha Public Power (1)
Pacific Gas & Electric (2)
INL (NA)
NNSA Oak Ridge (NA)
Pennsylvania Power & Light (2)
Public Service Elec & Gas (3)
Southern California Edison (2)
South Carolina E&G (1)
South Texas Operating Co. (2)
Southern Nuclear Operating (6)
Tennessee Valley Authority (5)
Luminant (2)
Wolf Creek (1)
12 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
Electricité de France (58)
Cofrentes (Spain) (1)
Almaraz (Spain) (2)
Asco (Spain) (2)
Vandellos (Spain) (1)
Trillo (Spain) (1)
Santa Maria De Garona (Spain) (1)
Kansai (Japan) (11)
TEPCO (Japan) (17)
Chubu (Japan) (5)
Shikoku (Japan) (3)
Chugoku (Japan)(2)
Hokkaido (Japan)(2)
JAPCO (Japan)(3)
Kyushu (Japan)(6)
Hokuriku (Japan)(2)
NMAC International Membership (187)NMAC International Membership (187)
Tohoku (Japan)(4)
Electronuclear (Brazil) (2)
KRSKO (Slovenia) (1)
Hydro Quebec (1)
New Brunswick (1)
Bruce Power (7)
Taiwan Pwr. (6)
Electrabel (Belgium) (7)
Koeberg (South Africa) (2)
CFE (Mexico) (2)
Daya Bay (China) (4)
Cernavoda (Romania) (1)
Leibstadt (Switzerland) (1)
British Energy (UK) (15)
Ontario Power (12)
Slovenske electrarne (4)
13 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Steering Committee MembersMike Altizer Southern Nuclear Operating Co.
Andrew Stephen Barritt Kernkraftwerk Leibstadt AG
Gary S. Boles Tennessee Valley Authority (TVA)
Jim Brander FirstEnergy Nuclear Operating Co.
Martin L. Bridges Jr. Electric Power Research Institute (EPRI)
Harry J. Faulhaber Omaha Public Power District
Dennis Hansen Southern California Edison Co.
Masao Honjin Tokyo Electric Power Service Co., Ltd.
Randy Lane AmerenUE
Richard Maldonado Exelon Corporation
Thomas H. McCaskill Nuclear Service Organization
Mike McMahon Constellation Energy
Daniel Alan O'Connor Dominion Virginia Power
Melvin K. Quick Luminant
James H. Riley Nuclear Energy Institute
Matthew V. Rohrer Entergy Operations, Inc.
Alan Bartow Smith INPO Institute of Nuclear Power Operations
Daniel Kline Strong Progress Energy, Inc.
Stephen H. Van Malssen Duke Energy Corp.
Don D. Wilson Ontario Power Generation, Inc.
Isaku Yamashita Tokyo Electric Power Co.
Hiroshi Yoshida Chubu
14 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Issues Selection Process
NMAC Workshops NMAC User Groups Industry Groups INPO NMAC Site Visits Industry Databases NEI NMAC Annual Survey
NMAC Workshops NMAC User Groups Industry Groups INPO NMAC Site Visits Industry Databases NEI NMAC Annual Survey
Industry Input
Priority FilterPriority Filter
Scope FilterScope Filter
Steering CommitteeSteering Committee
NMAC Steering
Committee
Industry Technical Advisory Group
15 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Products For 2008
• Reactor Recirc Pump Seal Maintenance Guide
• NMAC Power Uprate Database
• EDG CBM Guide
• Fluid Drives
• AOV Maintenance Guide
• Feedwater System Maintenance Guide
• Hx Maintenance & Operations Maintenance Guide Update
• NMAC Guideline on Maintenance Mgmt
• Maintenance Engineer Fundamentals Training
• FME Guideline Update
16 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Products For 2008
• Tiered Valve Maintenance Program Guide
• Forensic Quarantine of Failed Parts
• Passive Comp Maintenance Program
• PdM Strategy for Internationals
• Strategy Lessons Learned International
• Lubrication Issues
• NMAC-Member Req Support
• Feedwater I&C Guide Update
17 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
NMAC Technical Library CD
Includes electronic copies of all NMAC reports
Word search capability for quick guide reference
Ability to cut and paste text or
graphics from reports
Loading CD on company’s
server grants easy access for all employees
18 Copyright © 2007 Electric Power Research Institute, Inc. All rights reserved.
EPRI/NHUG Past Collaboration
• NMAC HVAC Fans and Dampers Maintenance Guide, Report Number TR-112170, 1999
• Hydramotor Application and Maintenance Guide, TR-112181, 2000
• NMAC HVAC Testing, Adjusting and Balancing Guide, Report Number 1003092, 2001
– Subsequent workshop held at NUCON Facility
• NMAC Chiller Performance Monitoring and Troubleshooting Guide, Report Number, 1007361, 2002
• ANT Margins and Monitoring Project: Chillers, Product Number 1016537, 2007