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Page 1: NTPC Limited
Page 2: NTPC Limited

To provide fast, reliable & secure IT solutions for efficient Plant

Management and Online Information Anytime, Anywhere.

Page 3: NTPC Limited

IT Role & Responsibility

1. Development, Implementation, Maintenance & Support for Local Applications.

2. Planning , Procurement & Maintenance of

IT Infrastructure ( PCs, Printers, Servers & Network LAN,WAN etc)

3. ERP Support & developing interface modules to supplement ERP.

4. SW Customization & support for BTPS Applications to other projects.

Page 4: NTPC Limited

ONLINE APPLICATIONS SUITE-BCOMIT

BASED ON ORACLE DATABASE

Maintenance Management Materials & Contracts

Management Financial Accounting Coal Monitoring &

Accounting. Operations & Generation

Monitoring Hospital Management H R & TMS, T/S Management Office Automation &

communication. E-Samadhan complaints

Monitoring

Page 5: NTPC Limited

ERP/SAP modules implemented

(ERP-Enterprise Resources Planning) Maintenance Management- PM

Finance Management- FI Materials Management- MM Human Resource Management- HR Operations Management- OPN Employee Self service- ESS

Respective BCOMIT application modules replaced by above ERP modules.

Page 6: NTPC Limited

Data Challenge

Why IT ?

• Materials : 30,000 + items Transaction data. Master data Material and Service

Plant : 15,000 equipments Equipment master. Task list.

Employees : 1100 + Personal and payroll data. Finance : Accounting data. Operation : Plant parameters history data• Vendors: 5000 + vendors.

Page 7: NTPC Limited

BTPS IT Applications Highlights Single Login screen, Password & Role based secured access . G.U. Interface, Easy information retrieval/search facility. Information captured once at source. Automation of routine activities.

BCOMIT Login Screen

Page 8: NTPC Limited

ORACLE Data Base

Server

Operations

Finance

• Indentor, FQA, MPD module

• Purchase Module

• Stores, Sub stores module

• Works & Contracts module

• Proactive Payroll

• Works & stores payments• Accounts & Books module• Trial balance sheet

Contracts & Materials

Core Plant Processes

BCOMIT - Integrated Online Applications @BTPS

Operations Maintenance

Page 9: NTPC Limited

ORACLE Data Base

Server

• Employee database

• Separation module, Legal

• Township Management

• Training , PMS

H R Hospital

Office Automation Budgeting

• E-Desk, E-Dak, E-Broadcast

• E-Library, E-DMS, Intranet

• Drawing Digitization

• M I S, E-SMS

• Activity based Budgeting for O&M & others, Generation of PRs / OPI

• OPD Registration

• Doctor’s Prescription

• Patient history / CHC

• LAB / Diag. report online

BCOMIT@BTPS

Page 10: NTPC Limited

Operation Information System

Page 11: NTPC Limited

Shift Data Entry By Unit Controller

Page 12: NTPC Limited

GENERATION DATA RECORD AT MCB

Page 13: NTPC Limited

GENERATION DATA RECORD AT MCB REPORT

Page 14: NTPC Limited

Online Monitoring for Power Demand vs Generation

Page 15: NTPC Limited
Page 16: NTPC Limited

ORACLE SERVER (IT Room)

Java Utility(IT Room)

Web2SMS Account

Relay Agent

ABT SERVER (Unit-IV)

GSMNetwork

GSMNetwork

Energy Meters (UCBs)

INTERNET

Network

Plant Load & Unit Trip SMS Alert

Information Flow

Page 17: NTPC Limited

Plant Load, Unit Trip SMS Alert

No Additional Investment .Integration of Oracle, Java, Web & Internet technologies.Event based automated SMS.

Page 18: NTPC Limited

•Equipment wise expenditure in a period•Failure analysis and equipment history•Increase equipment utilization & reliability•Optimum mix of preventive, predictive & risk maintenance strategy ( RCM)•Standardization of defects & repair codes•Equipment to spares relation/linkage•Safety & Quality aspects of maintce. Practice•System oriented rather than person based

Maintenance Management System (Anurakshan)

KEY FOCUS AREA

Page 19: NTPC Limited

Optimized Maintenance Plan for equipment

Detailed Work Specification for the maintenance Job

Resource Plan

Material

Contracts

PTW

EQUIPMENT

REAP recommendation

Overhauling Plans

T&PTech. ref.

Activity Based Maintenance & Budgeting

Page 20: NTPC Limited

•Streamline procurement process•Reduction of Administrative & procurement lead time•Optimum mix of ARC & normal purchase•Standardization of material Description/specs/QAPs•Elimination of obsolete/duplicate items•Inventory reduction- just in time•System oriented rather than person based

Materials Management System

KEY FOCUS AREA

Page 21: NTPC Limited

All processes involved in materials function, from Raising of PR , TE, Bids Evaluation , Placement of Order, Receipt, Issue of material, Payment to Vendor and accounting in PSL have been made online.

MATERIAL MANAGEMENT SYSTEM

PR

Indentor

Finance

PSLStores PaymentFQA

QAP

Inspection

TE

Purchase

CS PO

MAR

SRV

Stores

SIV

• Streamline procurement process• Reduction of Administrative / Procurement lead

time• Optimum mix of rate contract & normal purchase• Standardization of material

Description/specs/QAPs• Elimination of obsolete/duplicate items

Fin Conc.

KEY FOCUS AREAS

KEY

FOCUS

AREAS

Fin veting

Page 22: NTPC Limited

•Streamline F & A processes•Automation of routine activities•Cash flow monitoring•Statuary / regulatory compliance•Information to right people, any time•Integration with Materials, Contracts Management & Coal Accounting System.

KEY FOCUS AREA

FINANCIAL ACCOUNTING SYSTEM

Page 23: NTPC Limited

Vouchers BPV,

BRV,

CPV,

CRV

JV

FINANCIAL ACCOUNTING SYSTEM

Leave. LTC, LOANS

PAYROLL

Fuel Payments

Inter Unit Recon

Stores Payments

Works Payments

PSL Entries

Gen Ledger

SubLedger

Schedule

Trial Balance Balance Sheet

Fund Flow Statement

Pay Slip

• Proactive online Payroll Process . Transactions effect is visible in provisional pay slip.

• Automatic maintenance of Trial Balance, GL, Sub ledgers and schedules from vouchers.

Page 24: NTPC Limited

• E-Desk , E-Broadcast, SMS & E-Mail as Primary Communication & Document Delivery System.

• E-Dak for file & document tracking.• E-Suggestions , Online Self Service Enquiry system.• BIS, DOP, Tech Diary, LMI, ISO Manuals, Circulars

& forms on Intranet.• MIS for senior executives.• Event based Auto Mail & SMS.• E-Samadhan for PCs, Civil & other complaints.

E-Services Office Automation & Communication

KEY FOCUS AREA

Towards Paperless OfficeOnline Information any time, any where

Page 25: NTPC Limited

HR/TRAINING MANAGEMENT SYSTEM

Activities like training nominations, Approvals, Programs scheduled, faculty data, Feedback, Reports are available thru this System

HUMAN RESOURCES MANAGEMENT SYSTEM• Computerized Attendance recording system.• Employee database to record & update

information .• Township/ Estate management system.• Performance Management & evaluation

system.

Page 26: NTPC Limited

HOSPITAL MANAGEMENT SYSTEM

Online patient registration, Doctor’s prescription, Medicines issues/availability, Investigation reports, annual check ups, patient history , referrals etc.

Page 27: NTPC Limited
Page 28: NTPC Limited

E-Samadhan

Page 29: NTPC Limited
Page 30: NTPC Limited

MIS @ BTPSSingle window access to online

Reports

Page 31: NTPC Limited

IT Infrastructure• SERVERS• IBM Intel Dual CPU with Linux, Oracle 9i for

Oracle Apps. • Anti Virus IBM Server (Trend Micro) & MS

Patch Mgmt• HP Intel Dual CPU Email Server with Linux

OS.• Acer Intel Dual CPU Plant Information Server.

( for ERP)• ABT Server with Window 2003• Forms Server, OS – Linux , for Oracle apps• Internet Proxy Server (OS-Linux), BTPS Web

Server• OPC Servers in SCE Room to capture plant

information.• OTHERS• About 400 PCs & printers connected in LAN.• APC 8 KVA & 2 KVA online UPS• A0 size plotter-cum-scanner (in MPD)• LCD Multimedia projectors & Video

Conference.

Page 32: NTPC Limited

COMMUNICATION INFRASTRUCTURE

Fiber Optic (5km) & 15 km UTP based LAN covering all buildings in BTPS @ 500 nodes.

Nortel L3 core switch, BS 1648, 425, 3510, 325.

400 PCs & 8 Windows /Linux Servers.

Siemens Telephone exchange of 2000 lines.

2 Mbps WL link to CSES- Noida, 2 mbps MPLS to data center & 2 mbps LC to Scope complex. 60 mbps Motorola WL link. CISCO Routers.

Internet & e-mail thru secured NTPC Network.

Video Conferencing to Scope & Noida.

Page 33: NTPC Limited

NTPC-SCOPE

CSES-NOIDA

DATA CENTER

ESSSAP

MPLS(B

SN

L)

Wir

ele

ss

Lin

k

Lease L

ine

(MTN

L)

BTPS

COMMUNICATION NETWORK

Router

Page 34: NTPC Limited

Motorola WL Link Features

• 5.8 Ghz, 20 Mbps data speed link, using wireless Motorola Canopy, for ERP, Internet & other applications thru Data Center at NOIDA. • 33 M high tower on Roof-top of

Auxiliary Building, for line of sight to NTPC Noida.• Independent of MTNL and BSNL.• Free from terrestrial cable disruption.

NOIDA

BTPS

Page 35: NTPC Limited

Extensive help through special software tools and programs for data cleaning, preparation and migration to ERP database.

Plant data of 15000 + equipments & task list . Generation data & operation parameters.

Personal, Loans & payroll data of 1500 employees. Materials ( 30,000+items) & vendors (5000+) data.

Account balances of finance. ERP training labs were set up to impart hands on

training to users.

ERP Implementation

Page 36: NTPC Limited

COMPANY WIDE DEDICATED COMMUNICATION NETWORK

NTPC is among very few companies in India to have it’s own Enterprise-wide Satellite /MW based communication Network.

In view of the remote locations of NTPC projects – Satellite based network was established way back in 1990. This shows the importance given to information & communication in those days !

The network has been expanding, matching with the expansion of NTPC.

All projects /locations connected on network.

Page 37: NTPC Limited

NTPC POWER MAP

Page 38: NTPC Limited

Satellite Communication Network

NTPC Hub StationAt CSES, Noida

RHQ:ERHQ, NRHQ,SRHQ,WRHQ

Tapovan Loharinagpala( ORDERED )

4/6 GHZ

4/6 GHZ( 512 kbps aggreagate )

2 GHZ/ 8 MBPS

THERMAL: Farakka,Unchahar,Kahalgaon, Korba, Ramagundam, Sipat, Simhadri,

Talcher (S), Talcher (T), Tanda, Barh

PMI,NOIDA

CC, SCOPENew Delhi

DADRI PROJECT

Engg.Office, NOIDA

GAS/HYDRO:Anta,Auriya,Faridabad, Gandhar, Kawas, Kayamkulam, Koldam,

2 mbps leased line

Rihand,

Vindhyachal

SingrauliOFC LINK

8 MBPS M/W Link

Page 39: NTPC Limited
Page 40: NTPC Limited

NTPC Data Centre Features

Designed for high availability & reliability. Advance Servers for ERP, SRM, Internet, E mail &

Intranet etc. Dual LAN connectivity based on Gigabit backbone. Lease line & Satcom/MW connectivity to all locations. Advanced Building Management System for close

control of Temp, humidity & dust. Redundant power links , high capacity DG, UPS for

backup. CCTV surveillance & access control for security.

Page 41: NTPC Limited

Cluster of Servers in data Centre

Page 42: NTPC Limited

Application Server

ERP DATA

CENTRE

Central Database Server

DR ARCHITECTURE

2 MBPS Leased Line

VSAT LinkPlants

Regional HQ’s

Different Seismic Zones

DISASTER MGMT. SITECorpora

te Office

BSNL

4 MBPS Leased Line

NOIDA Hyderabad

Page 43: NTPC Limited

BTPS LAN

1. Download updates at 6:00 AM

3. Scheduled virus scan at 01:15 PM

4. Log scan summary.

Anti Virus Protection

Internet

Trend Micro Central

Antivirus Server

2. Update Client PC as client connects.

BTPS Antivirus Server

User 1 User 2 User 3

<< Back

Page 44: NTPC Limited

Saga of IT Turnaround at BTPSUnique Features

Realization of IT vision of making BTPS highly IT enabled Plant with Online up to date information and transaction ability.

Cost effective I T Infrastructure. Adopting latest technology & skills. Developed by dedicated & motivated IT Team in house. Continuous learning thru training, workshops, Internet. Continuous improvements thru user feedback & Innovations. On the Desk User training from operator to senior executives. IT Evolution as People’s Movement. Synergized force of BTPS (Management, IT Team & Users ). Effective Change Management. User friendly Applications & Services. Achieving User satisfaction & affection.

Page 45: NTPC Limited

14.02.03 45

Badarpur