nsl textile brochure

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THE WORLD’S MOST INTEGRATED TEXTILE PLAYER

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Page 1: NSL Textile Brochure

THE WORLD’S MOST INTEGRATED TEXTILE PLAYER

Page 2: NSL Textile Brochure

Cloth designs of NSL Textiles

Page 3: NSL Textile Brochure

VISIONWe aspire to become Asia’s leading, most innovative and

eco-friendly player in a domain spanning natural fibres

to affordable fashion, driven by the backing of our Group

strengths and entrepreneurial skills. We thereby also

aspire to achieve the best market capitalisation in our

industry, globally.

Page 4: NSL Textile Brochure
Page 5: NSL Textile Brochure

ABOUT USWe are the world’s most integrated textiles

player today. Our Group spans the entire value

chain, right from the cotton seed to cotton, yarn,

fabrics, garments and our own branded retail

chain. We are also India’s fastest growing textile

company today.

While our Group has been a leader in the

cotton seeds business for nearly four decades, we

entered the other areas of the textile business

recently, starting in 2004. This has given us the

best of both worlds. On one hand, we have been

able to leapfrog the industry, creating our own

innovative structures in technology, marketing

and people, unhindered by legacies. On the other

hand, while we may be a new entrant, we also

have the advantage of an in-depth understanding

of the cotton business, acquired over the years,

which allows us, always, to take a well-informed

and strategic view of things.

Another unique advantage we have is that we

have entered the textile industry at various points

in the process chain simultaneously, rather than

sequentially. As a result we have been able to

structure ourselves optimally, with a holistic view

of how the various components of the business

should sync with each other. Hence our various

businesses are integrated, and yet, significantly,

each one is an independent profit centre, selling

its products to external as well as internal

customers, all of which are treated on par – a

unique concept that helps ensure the efficiency

of each business unit.

Cotton farm Cotton bale processing

Page 6: NSL Textile Brochure

Spinning process

Weaving process

Page 7: NSL Textile Brochure

While we look at success as a journey, not a destination, here are some

goals we’ve set for ourselves:

• To be one of Asia’s leading natural fibre players

• To be one of India’s leading cotton, fabric and garment suppliers

• To supply to the top international brands

• To supply to the top Indian garment export players

• To supply to the top Indian apparel brands

• To create India’s No. 1 brand of value-for-money apparel through our own retail chain

GOALS

Cloth designs of NSL Textiles

Page 8: NSL Textile Brochure

We are a part of the NSL Group, one of

India’s fastest growing industrial groups, with a

turnover of `14 billion. The Group started its

operations in the 1970s as Nuziveedu Seeds

Pvt. Ltd., which has grown to become India’s

largest seeds company. It is also a pioneer in

agri-biotechnology, which accounts for nearly

45% of the finest quality cotton grown in the

country. From there on, the Group has diversified

aggressively into fields ranging from infrastructure

to power.

NSL Textiles is headquartered in Hyderabad, an

IT and pharma hub in the southern Indian state of

Andhra Pradesh. Our manufacturing operations

are centred in the nearby cotton-rich region of

Guntur-Vijayawada-Kadapa-Prakasham – a region

long known as the centre of education and

business, and as a seed-bed of entrepreneurship.

EDLAPADU CHANDOLE

INKOLLU

PULIVENDULA

HYDERABAD

VEERAVALIANDHRA PRADESH

GUNTUR

Weaving Process

NSL Textiles Locations

Page 9: NSL Textile Brochure

SEEDS

COTTON

GINNING

SPINNING

RETAILING

PROCESSING

GARMENT EXPORTS

BRANDED APPAREL

WEAVING

YARN DYEING

FULLY- INTEGRATED VALUE CHAIN

Page 10: NSL Textile Brochure

We aspire to produce the world’s f inest quality cotton to

meet our customers’ requirements, and have therefore

located our spinning mills in a region historically known

for its cotton quality. Moreover, the close relationship

that the NSL Group has always enjoyed with the

cotton farmers of this region enables us to source

our cotton very strategically. This, combined with our

heavy investments in state-of-the-ar t technology, helps

ensure the highest quality of yarns, as well as the most

stringent time commitments.

We offer our customers a wide range of yarns: single-ply

20s to 100s. Moreover, owing to the fact that our spindle

capacity has been carefully divided across 4 separate

locations, we have greater servicing flexibility and can

offer a wider product mix. Today, approximately 20% of

our yarn is exported - a figure we intend to increase to

60% by 2014. Simultaneously, we are ramping up our

spinning capacity, to a total of 1 million spindles by 2013.

SPINNING

Roving Process

High-speed KTTM Ring Frames

Page 11: NSL Textile Brochure

Location Capacity Production

Edlapadu 97,008 spindles 26,350 kgs/day combed 14,600 kgs/day combed &

carded

Inkollu 62,160 spindles 13,400 kgs/day carded

Veeravalli 50,400 spindles 2,685 rotors

9,500 kgs/day compact 15,000 kg/day OE

Pulivendula 33,600 spindles 10,000 kgs/day carded

Cones

Page 12: NSL Textile Brochure

Our textile mills have been conceived to meet the

needs of the world’s most discerning customers.

They are equipped with the latest generation of high-

tech looms, state-of-the-ar t data-monitoring systems

and precision-control equipment that monitor every

stage of production. A Quality Control laboratory

inspects 100% of our fabric output. Moreover, we have

integrated the weaving process with our own spinning

vertical to give us complete control over inputs, and

thus ensure the supply of the highest quality products,

within stringent timelines.

We have a current capacity of 40 million metres per

annum, and are geared to offer customers a very wide

range of fabrics, including solids, yarn-dyeds and printed

fabrics for top as well as bottom-weights. Our range runs

from basic poplins, twills and oxfords to fancy structures

such as herringbones, chinos, tussores, combination

weaves and dobby designs. These are available in wide

width sheeting.

FABRICS

Weaving

Weaving

Page 13: NSL Textile Brochure

WEAVING CAPACITY

Location Capacity Production (63” width)

Inkollu 259 looms 60,000 m/day

Edlapadu 160 looms 74,000 m/day

Chandole 100 looms 20,000 m/day

Edlapadu unit

Page 14: NSL Textile Brochure

Our processing unit is equipped with the latest equipment,

from a 12-colour rotary printing facility and Luscher Laser

engraver to high-end finishing machines. Significantly, this

processing unit is located in the hear t of a rice-farming area:

a showcase of how the industry can live in perfect harmony

with nature. The unit has an advanced ETP system to ensure

zero discharge, and a range of energy-saving devices that

help deliver 360-degree environmental program in tune

with the future.

Lafer Microsand

Chandole unit

Kuester’s Continuous Bleaching range

Page 15: NSL Textile Brochure

PROCESSING CAPACITY

Location Capacity

Chandole 120,000 m/day (including 40,000 m/day yarn-dyed)

Monforts Stenter Andritz Kuester’s Calendering machine

Monforts Shrinking rangeGoller Chain Merceriser

Page 16: NSL Textile Brochure

SAMPLING

• Piece-dyed & lab dips (Hank) - 3 days

• Finished desk-loom samples - 7 days

• Print strike off, size 12” x 12” - 7 days

• Sample blanket development - 14 days

DEDICATED MINI-MILL DELIVERSWORLD-CLASS OFFERINGS TO MEET THE STANDARDS OF HIGHLY DISCERNING CUSTOMERS

• State-of-the-art labs and pilot plants

• Testing of inward-outward materials

• Quality assurance

• New product development, shade matching, etc.

We understand the importance of the quality of

sampling. We have therefore geared ourselves for fast

and accurate sampling services that meet the most

exacting global standards. Our Pronto service, backed

by a dedicated mini-mill can, for example, deliver 200

yards of fabric in 21 days, from the time the client gives

us the go-ahead.

Deskloom machineProduction fabric

Page 17: NSL Textile Brochure

DESIGNWe look upon design and new product

development as a competitive advantage,

and have therefore invested in world-class

design capabilities. At our design studio, our

talented, highly-trained in-house team works

in partnership with top international design

consultants, aided by high-end technology

facilities.

This design studio forms the very heart of

our business: not only creating the fashion

content for our textile, garment and apparel

lines, but also fine-tuning efficiencies that help

us streamline our manufacturing processes.

NSL Design Studio

Page 18: NSL Textile Brochure

GARMENTSWe have entered this business with only one objective in

mind: to be a leading player in the global garment market.

Our units have been planned accordingly, in terms of scale

as well as efficiency of material-flow. Our current capacity

is 12,000 pieces per day, which is slated to increase to

18,000 by 2013, covering a range of shirts and trousers for

men & women.

Our great advantage is our integrated value chain, which

enables us to assure our customers of high quality and

shorter lead times. Location proximity of garment plants

with mill reduces the transit time between mill and garment

units and also reduces transit costs to almost negligible.

Our integrated and real time information sharing platform

improves garment planning process, which ensures accuracy

of delivery times. Benefit is slated to be passed onto

customer as a mix of cost and service advantage.

Location CapacityBudampaduHyderabad

6,000 pieces/day6,000 pieces/day

Priya Garments - Hyderabad Unit Women working at Guntur Garmenting Unit

Page 19: NSL Textile Brochure

While one part of our strategy is to supply

our garments to some of the leading global

brands, Indian garment export players and

Indian apparel brands, another part of our

strategy is to create our own apparel brand.

This store chain, Constello, is an affordable

fashion line for men. Constello will bring

the world’s latest fashion trends to India, at

honest prices. It is our vision to build it into

India’s No. 1 apparel brand. Our strategy is to

market the brand through our own exclusive

retail chain of Constello stores, nation-wide

– a strategy that we believe will give us

greater flexibility and control over the brand

experience as well as a heightened ability to

ensure customer delight.

Constello Showroom

BRANDEDAPPAREL & RETAIL

Page 20: NSL Textile Brochure

HANDLOOM & HERITAGE Handloom Textiles compose an everlasting

facet of the rich cultural Heritage of India.

Handlooms fabrics provide a unique texture,

feel and design to garments which cannot

be replicated by the power loom/mill made

sector.

With the intention to encourage weavers in

India, NSL Textiles has recently forayed into

Handloom and Heritage fabrics. Keeping in

mind weavers families, we are also taking this

as a Corporate Social Responsibility in order

to provide and promote different art forms

in India.

Indian Handlooms range from muslins of

Chanderi, silk brocades of Varanasi, the ikats

from Andhra and Orissa, the tie and dye

from Rajasthan and Gujrat, the phulkari and

khes of Punjab, jacquards from Uttar Pradesh,

the phenek, tongam and bottle designs from

Assam and Manipur, and lots more.

NSL’s mission is to promote and preserve

these fast fading traditional methods of

weaving. Taking the advantage of the

diversity and integrity of the company, and

ensuring the best yarns are provided to the

weavers, modern innovative designs and

concepts are developed constantly.

Promoting various art forms like Kalamkari,

Ikat, Crochet, etc… we have a wide range

of fabrics from exquisite silks to cottons

in various hues. A blend of traditional and

contemporary designs for the International

and domestic markets.

Page 21: NSL Textile Brochure

We are very conscious of the environment,

and believe that it is not only a matter of

conscience, but also good business practice.

Our environment programme therefore is

state-of-the-art, as are other aspects of our

company.

All our units have a strict Zero Discharge

policy, and at least one-third of the factory

area at each of our units is being “greened”.

Our fully-automated ETP at Chandole unit

uses the Biological and Chemical treatment

of effluent to ensure zero discharge and

maximum recovery of water. We are

especially proud of the fact that our process

unit operates in complete harmony with the

rice farms that surround it – a major contrast

to the pollution that is so often associated

with such a unit. We are currently working

towards extending our environmental

program and achieving the ISO 14001

certification and also the OEKOTEX

certification, declaring non-usage of banned

dyes and chemicals.

ENVIRONMENT FRIENDLYETP at Chandole Unit

Page 22: NSL Textile Brochure

We aspire to be a world-class employer. We will endeavour

to create employee facilities that will set new standards

in the Indian textile industry. We are in the process of

implimenting SAC 8000 standards.

We also take great pride in the role the NSL Group is

playing to help transform the society we live in, through the

Mandava Foundation. Its mission: to create a platform for

sustainable rural development, especially in the key areas

of education, healthcare, employment, and the transfer of

knowledge generated through agricultural research, to the

Indian farmer.

HUMAN TOUCH

Services at the veterinary hospital set up by Mandava Foundation

Nuziveedu Seeds founder Shri. Venkataramaiah donates study material to studentsDonating vans to the Akshayapatra Foundation

Medical services sponsored by Mandava Foundation

Page 23: NSL Textile Brochure

THE NSL GROUPThe NSL Group is one of India’s fastest growing business groups today. Started in the 1970s with a seeds company, it has diversified strategically into a variety of agri-based businesses, as well as into the fields of infrastructure and power, where India has enormous future needs. Today, it is a `35 billion group (2010-11), whose interests cover:

• Seeds – Nuziveedu Seeds Pvt. Ltd. – It’s India’s No. 1 seeds company

• Cotton – NSL Cotton Corporation Pvt. Ltd. – NSL aspires to be a global player in the cotton business

• Textiles – NSL Textiles Ltd. – NSL is the world’s most integrated textile player today

• Sugar – NSL Sugars Ltd. – It aims to be one of Asia’s leading sugar manufacturers

• Infrastructure – NSL Infratech Pvt. Ltd. – Aspiring to be one of India’s major infrastructure companies

• Power – NSL Energy Ventures – Aims to be one of India’s leading energy generators, with a special focus on renewable energy

• Wind Energy Converters – ReGen Powertech Pvt. Ltd. – It aims to be world class in quality in the production of wind energy converters and as wind farm developers.

But this is just the beginning, because NSL is guided by a powerful

vision: To take its place as one of India’s leading industrial groups,

and a leader in every field it operates in. In the process, NSL

aspires to achieve a market capitalisation of `250 billion by 2015.

As a responsible corporate citizen, NSL Group is contributing to

help transform the society through the Mandava Foundation.

The team at NSL is working hard to realise this vision; driven by

its proven entrepreneurial strengths; insistence on excellence;

investments in technology; robust business models; strong

execution capabilities; and its track record of delivery. Equally

important, NSL is backing this entire effort with investments of

over `200 billion.

NSL wind farm at Jagalur, Karnataka NSL Infratech - Arena SEZ, Hyderabad NSL Sugars, Koppa unit

Nuziveedu Seeds NSL Cotton branded baleWind turbine of ReGen Powertech

Page 24: NSL Textile Brochure

NSL Textiles Ltd.

NSL ICON, 4th Floor, Road No.12, Banjara Hills, Hyderabad - 500034, Andhra Pradesh, India.

Tel: +91 - 40 - 30514444, Fax: +91 - 40 - 23327919 I www.nsltextiles.com