nsf100 parts list e - delta...7-2 this parts list is to be used when ordering replacement parts; it...
TRANSCRIPT
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7-1
2006-NSF100 PARTS LIST
E- 1
E- 2
E- 3
E- 4
E- 5
E- 6
E- 7
E- 8
E- 9
E-10
E-11
E-12
E-13
E-14
E-15
E-16
EOP-1
EOP-2
CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 7
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 8
CAMSHAFT / VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
CAM CHAIN / TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
RIGHT CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
LEFT CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
CRANKSHAFT / PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
GEARSHIFT FORK / GEARSHIFT DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
KICK STARTER SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
GASKET KIT A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
GASKET KIT B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
HANDLE LEVER / SWITCH / CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
FRONT BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
HANDLE PIPE / TOP BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
STEERING STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
REAR BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
SEAT / REAR COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
AIR BOX / OIL CATCH TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
EXHAUST MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
PEDAL / KICK STARTER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51
REAR CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
FRAME BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-55
COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
F- 1
F- 2
F- 3
F- 4
F- 5
F- 6
F- 7
F- 8
F- 9
F-10
F-11
F-12
F-13
F-14
F-15
F-16
F-17
F-18
F-19
F-20
F-21
F-22
F-23
INSTRUCTIONS FOR USE OF PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 2
ENGINE GROUP FRAME GROUP
INDEX ............................................................................................................................................. 7-57
CONTENTS
Fuel hose, general purpose hoses and vinyl hose . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 3
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7-2
This parts list is to be used when ordering replacement parts; it containsall parts for model 2006-NSF100.
Ⅰ. How to order parts
●Information requiredReplacement parts orders must contain both the part number and thestamped number(s) as described belew. This is because any changes andmodifications of parts are registered at Honda with the pertinent parts andstamped numbers.• If quantities are shown in ( ), the parts are optional.• If“N”is indicated in the quantity column, the parts quantity is to bedetermined as required.
Ⅱ. How to read this parts list
●Make-up of the part number(Example) General parts
○○○○○―○○○―○○○
(Example) Bolts, nuts and other standard parts
○○○○○―○○○○○―○○
●AbbreviationsThe following abbreviations are used in this parts list.A.C.…………… Alternating currentASSY.………… AssemblyC.……………… CenterCOMP. ……… CompleteG……………… GramL.……………… LeftL(100L) ……… Link（100Links）M. ……………Middlemm……………Millimeter
R.……………… RightSTD. ………… StandardT(22T)………… Tooth（22 Teeth）T.W. ………… Thermo WaterJ ……………… JapanED………………EuropeA……………… North AmericaCM …………… Canada
INSTRUCTIONS FOR USE OF PARTS LIST
Function and component No.
Modelcode No.
Modification designationSubcontractor designation
Function and component No.
DimensionISO
Chemical surface treatment
• The parts which have a dot “•”on the left side of the “Ref. No.”areexclusive for HRC products. To purchase these parts, consult yourHonda dealer.
• The parts which have no dot are Honda products and can be purchasedfrom your nearest Honda motorcycle dealer, or from HRC-JAPAN/EUROPE if you can’t obtain the parts locally.
• The parts which doesn’t have“Ref. No.”in the illustration are Hondaproducts.
MEMO
IMPORTANT INFORMATION
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7-3
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
Fuel hose, general purpose hoses and vinyl hose
Fuel hoses/Tubes
Standard part No. Bulk part No.
Bulk part
Inner diameter
(mm)
Length (m)
95001-30xxx-2x 95001-30001-20M 3.0 195001-30xxx-3x 95001-30001-30M 3.0 195001-30xxx-4x 95001-30001-40M 3.0 1
95001-35xxx-2x 95001-35001-50M 3.513
95001-35xxx-3x 95001-35001-60M 3.513
95001-35xxx-4x 95001-35001-60M 3.513
95001-35xxx-5x 95001-35001-50M 3.513
95001-35xxx-6x 95001-35001-60M 3.513
95001-45xxx-2x 95001-45001-50M 4.513
95001-45xxx-3x95001-45001-60M
4.5138
95001-45xxx-4x95001-45001-60M
4.5138
95001-45xxx-5x 95001-45001-50M 4.513
95001-45xxx-6x95001-45001-60M
4.5138
95001-55xxx-2x95001-55001-50M
5.5138
95001-55xxx-3x95001-55001-60M
5.5138
95001-55xxx-4x95001-55001-60M
5.5138
95001-55xxx-5x95001-55001-50M
5.5138
95001-55xxx-6x95001-55001-60M
5.5138
95001-75xxx-2x 95001-75001-50M 7.513
95001-75xxx-3x95001-75001-60M
7.5138
95001-75xxx-4x95001-75001-60M
7.5138
95001-75xxx-5x 95001-75001-50M 7.513
95001-75xxx-6x95001-75001-60M
7.5138
95001-80xxx-2x 95001-80001-50M 8.0 195001-80xxx-3x 95001-80001-60M 8.0 195001-80xxx-4x 95001-80001-60M 8.0 195001-80xxx-5x 95001-80001-50M 8.0 195001-80xxx-6x 95001-80001-60M 8.0 1
Fuel hoses/Tubes
Standard part No. Bulk part No.
Bulk part
Inner diameter
(mm)
Length (m)
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7-4
Vinyl tube
Standard part No. Bulk part No.
Bulk part
Innerdia- meter
(mm)
Outer dia-meter
(mm)
Length(m)
95003-01xxx-3x 95003-01001-60M 2.9 6.813
95003-01xxx-60 95003-01001-60M 2.9 6.813
95003-03xxx-3x 95003-03001-60M 3.0 6.013
95003-03xxx-60 95003-03001-60M 3.0 6.013
95003-05xxx-3x95003-05001-60M
3.5 6.5138
95003-05xxx-6095003-05001-60M
3.5 6.5138
95003-07xxx-1x95003-07001-10M
4.0 7.0138
95003-07xxx-2095003-07001-10M
4.0 7.0138
95003-07xxx-3x95003-07001-60M
4.0 7.0138
95003-07xxx-6095003-07001-60M
4.0 7.0138
95003-07xxx-7x95003-07001-70M
4.0 7.0138
95003-08xxx-1x95003-08001-10M
4.5 6.5138
95003-09xxx-3x 95003-09001-60M 4.5 8.013
95003-09xxx-60 95003-09001-60M 4.5 8.013
95003-10xxx-1x 95003-10001-10M 5.0 8.013
95003-10xxx-20 95003-10001-10M 5.0 8.013
95003-10xxx-3x 95003-10001-60M 5.0 8.013
95003-10xxx-60 95003-10001-60M 5.0 8.013
95003-11xxx-3x95003-11001-60M
5.0 9.0138
95003-11xxx-6095003-11001-60M
5.0 9.0138
95003-12xxx-1x95003-12001-10M
5.0 7.0138
95003-12xxx-2095003-12001-10M
5.0 7.0138
95003-14xxx-1x 95003-14001-10M 6.0 9.013
95003-14xxx-20 95003-14001-10M 6.0 9.013
95003-14xxx-3x 95003-14001-60M 6.0 9.013
95003-17xxx-1x 95003-17001-10M 7.0 9.013
95003-19xxx-1x95003-19001-10M
7.0 11.0138
95003-19xxx-2095003-19001-10M
7.0 11.0138
95003-19xxx-3x95003-19001-60M
7.0 11.0138
95003-19xxx-6095003-19001-60M
7.0 11.0138
95003-21xxx-1x 95003-21001-10M 8.0 9.013
95003-21xxx-20 95003-21001-10M 8.0 9.013
95003-23xxx-1x 95003-23001-10M 8.0 12.013
95003-23xxx-20 95003-23001-10M 8.0 12.013
95003-23xxx-3x95003-23001-60M
8.0 12.0138
95003-23xxx-6095003-23001-60M
8.0 12.0138
95003-25xxx-1x 95003-25001-10M 9.0 11.013
95003-25xxx-20 95003-25001-10M 9.0 11.013
95003-25xxx-3x 95003-25001-60M 9.0 11.013
95003-25xxx-7x 95003-25001-70M 9.0 11.013
95003-27xxx-1x 95003-27001-10M 9.0 13.013
95003-27xxx-20 95003-27001-10M 9.0 13.013
95003-27xxx-3x 95003-27001-60M 9.0 13.013
95003-27xxx-60 95003-27001-60M 9.0 13.013
95003-33xxx-1x 95003-33001-10M 10.0 14.013
95003-33xxx-20 95003-33001-10M 10.0 14.013
Vinyl tube
Standard part No. Bulk part No.
Bulk part
Inner dia- meter
(mm)
Outer dia-meter
(mm)
Length(m)
95003-36xxx-1x95003-36001-10M
11.0 13.0138
95003-36xxx-2095003-36001-10M
11.0 13.0138
95003-37xxx-3x 95003-37001-60M95003-37003-60M> 11.0 15.013
95003-37xxx-60 95003-37001-60M 11.0 15.013
95003-38xxx-1x 95003-38001-10M 12.0 13.013
95003-38xxx-20 95003-38001-10M 12.0 13.013
95003-39xxx-1x 95003-39001-10M 12.0 14.013
95003-39xxx-20 95003-39001-10M 12.0 14.013
95003-40xxx-20 95003-40001-10M 12.0 16.013
95003-40xxx-3x 95003-40001-60M 12.0 16.013
95003-40xxx-60 95003-40001-60M 12.0 16.013
95003-43xxx-1x95003-43001-10M
13.0 15.0138
95003-43xxx-2095003-43001-10M
13.0 15.0138
95003-45xxx-1x95003-45001-10M
14.0 18.0138
95003-45xxx-2095003-45001-10M
14.0 18.0138
95003-50xxx-1x 95003-50001-10M 16.0 19.013
95003-50xxx-20 95003-50001-10M 16.0 19.013
95003-50xxx-3x 95003-50001-60M 16.0 19.013
95003-55xxx-1x 95003-55001-10M 17.5 20.513
95003-55xxx-20 95003-55001-10M 17.5 20.513
95003-60xxx-1x 95003-60001-10M 22.0 27.013
95003-60xxx-20 95003-60001-10M 22.0 27.013
95003-60xxx-3x 95003-60001-60M 22.0 27.013
95003-60xxx-60 95003-60001-60M 22.0 27.013
Vinyl tube
Standard part No. Bulk part No.
Bulk part
Inner dia- meter
(mm)
Outer dia-meter
(mm)
Length(m)
-
7-5
NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet.
General purpose hoses
Standard part No. Bulk part No.
Bulk part
Inner diameter
(mm)
Length (m)
95005-11xxx-3x 95005-11001-30M 11.0 195005-11xxx-5x 95005-11001-50M 11.0 1
95005-12xxx-1x 95005-12001-10M 12.013
95005-12xxx-2x 95005-12001-20M 12.0 195005-12xxx-3x 95005-12001-30M 12.0 195005-12xxx-5x 95005-12001-50M 12.0 195005-14xxx-1x 95005-14001-10M 14.0 1
95005-14xxx-2x 95005-14001-20M 14.013
95005-14xxx-3x 95005-14001-30M 14.0 195005-14xxx-5x 95005-14001-50M 14.0 195005-17xxx-1x 95005-17001-10M 17.0 195005-17xxx-2x 95005-17001-20M 17.0 195005-17xxx-3x 95005-17001-30M 17.0 195005-17xxx-5x 95005-17001-50M 17.0 195005-30xxx-3x 95005-30001-30M 3.0 195005-30xxx-5x 95005-30001-50M 3.0 1
95005-35xxx-1x95005-35001-10M
3.5138
95005-35xxx-2x 95005-35001-20M 3.5 195005-35xxx-3x 95005-35001-30M 3.5 1
95005-35xxx-4x95005-35001-10M
3.5138
95005-35xxx-5x 95005-35001-50M 3.5 1
95005-45xxx-1x95005-45001-10M
4.5138
95005-45xxx-2x 95005-45001-20M 4.5 195005-45xxx-3x 95005-45001-30M 4.5 1
95005-45xxx-4x95005-45001-10M
4.5138
95005-45xxx-5x 95005-45001-50M 4.5 1
95005-50xxx-3x 95005-50001-30M 5.013
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-55xxx-1x95005-55001-10M
5.3138
95005-55xxx-2x 95005-55001-20M 5.313
95005-55xxx-4x95005-55001-10M
5.3138
95005-65xxx-1x 95005-65001-10M 6.513
95005-65xxx-2x 95005-65001-20M 6.5 1
95005-70xxx-3x 95005-70001-30M 7.013
95005-70xxx-5x 95005-70001-50M 7.0 1
95005-75xxx-1x 95005-75001-10M 7.313
95005-75xxx-2x 95005-75001-20M 7.3 1
95005-80xxx-1x 95005-80001-10M 8.013
95005-80xxx-2x 95005-80001-20M 8.0 195005-80xxx-3x 95005-80001-30M 8.0 195005-80xxx-5x 95005-80001-50M 8.0 195005-91xxx-3x 95005-91001-30M 12.0 195005-91xxx-5x 95005-91001-50M 12.0 195005-92xxx-3x 95005-92001-30M 12.0 195005-92xxx-5x 95005-92001-50M 12.0 1
General purpose hoses
Standard part No. Bulk part No.
Bulk part
Inner diameter
(mm)
Length (m)
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part.
-
7-6
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
9 5 0 0 1 - 7 5 0 0 1 - 5 0 M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero).
Types of code:• Fuel hose 2: Red outside braid
(3 mm inside dia. only)5: Black inside braid3: Red (3 mm inside dia. only)4: Ash gray with red stripe (3 mm inside dia. only)6: Black
• Vinyl hose 1: Clear2: Black3: Light red6: Light red7: Pale black
• General hose 1: Ash gray2: Ash gray3: Black5: Black
Lengths: 001: 1 m (standard)003: 3 m008: 8 m
I.D code: (fuel hose and general purpose hose)mm 11 :11mm 0.3 :03
mm )51 .aid edistuo( mm 21 :19mm 5.3 :53mm )61 .aid edistuo( mm 21 :29mm 5.4 :54mm )71 .aid edistuo( mm 21 :21mm 0.5 :05
55: 5.3 mm, 5.5 mm 14: 14 mmmm 71 :71mm 5.6 :56
70: 7.0 mm75: 7.3 mm, 7.5 mm80: 8.0 mm
ID./OD. code: (vinyl hose)01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID. 11.0, OD. 15.0 mm03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID. 12.0, OD. 13.0 mm05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID. 12.0, OD. 14.0 mm07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID. 12.0, OD. 16.0 mm08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mm
Hose type: 1: Fuel hose3: Vinyl hose5: General hose
-
7-7
1
2
3
4
12301-GFR-000
12391-149-003
90017-436-000
90541-195-670
COVER, CYLINDER HEAD ..............................................................................................
GASKET, HEAD COVER (ARAI).......................................................................................
BOLT, SPECIAL, 6X45.5..................................................................................................
RUBBER, MOUNTING ....................................................................................................
E-1
Ref.No.
Part No. Description Remarks
1
1
2
2
CYLINDER HEAD COVER
2006 NSF100
Block No.
Reqd.No.
-
7-8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
•
12021-149-405
12023-465-405
12200-KN4-A60
12210-149-020
12251-KN4-751
16229-KN4-750
17110-NX2-000
89216-KW3-000
90478-700-000
90483-028-000
91301-200-000
92700-06032-0B
92712-06028-0B
94002-08200-0S
94301-10160
95701-06110-00
96001-06016-00
96001-06018-00
98056-56718
98056-56726
GUIDE, IN. VALVE (OVER, SIZE).....................................................................................
GUIDE, EX. VALVE (OVER, SIZE) ....................................................................................
HEAD COMP., CYLINDER ..............................................................................................
HOLDER, CAMSHAFT ....................................................................................................
GASKET, CYLINDER HEAD.............................................................................................
GASKET, CARB INSULATOR ..........................................................................................
PIPE COMP., INLET........................................................................................................
BOX WRENCH, P16 ........................................................................................................
WASHER A, 6MM...........................................................................................................
WASHER, 8MM ..............................................................................................................
O-RING, 10X1.6...............................................................................................................
BOLT, STUD, 6X32..........................................................................................................
BOLT, STUD, 6X28..........................................................................................................
NUT, HEX., 8MM ............................................................................................................
DOWEL PIN, 10X16 ........................................................................................................
BOLT, FLANGE, 6X110 ...................................................................................................
BOLT, FLANGE, SH, 6X16 ..............................................................................................
BOLT, FLANGE, SH, 6X18 ..............................................................................................
PLUG, SPARK (CR6HSA)(NGK) .......................................................................................
PLUG, SPARK (U20FSR-U)(DENSO) ...............................................................................
E-2
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
4
2
2
2
4
2
1
1
2
(1)
(1)
CYLINDER HEAD
2006 NSF100
Block No.
Reqd.No.
-
7-9
19) 98056-57718
98056-57726
98056-58718
98056-58726
PLUG, SPARK (CR7HSA)(NGK) .......................................................................................
PLUG, SPARK (U22FSR-U)(DENSO) ...............................................................................
PLUG, SPARK (CR8HSA)(NGK) .......................................................................................
PLUG, SPARK (U24FSR-U)(DENSO) ...............................................................................
E-2
Ref.No.
Part No. Description Remarks
1
1
(1)
(1)
CYLINDER HEAD
2006 NSF100
Block No.
Reqd.No.
-
7-10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
12208-413-003
14101-436-000
14431-116-010
14451-035-000
14451-149-000
14711-152-000
14721-176-000
14751-149-000
14761-115-010
14771-107-020
14775-107-000
14781-107-003
90012-333-000
90206-001-000
SEAL, VALVE STEM (ARAI).............................................................................................
CAMSHAFT .....................................................................................................................
ARM, VALVE ROCKER....................................................................................................
SHAFT, VALVE ROCKER ARM........................................................................................
SHAFT, VALVE ROCKER ARM........................................................................................
VALVE, IN........................................................................................................................
VALVE, EX. ......................................................................................................................
SPRING, VALVE OUTER .................................................................................................
SPRING, VALVE INNER...................................................................................................
RETAINER, VALVE SPRING ............................................................................................
SEAT, VALVE SPRING OUTER........................................................................................
COTTER, VALVE (SANKO) ..............................................................................................
SCREW, TAPPET ADJUSTING........................................................................................
NUT, TAPPET ADJUSTING .............................................................................................
E-3
Ref.No.
Part No. Description Remarks
2
1
2
1
1
1
1
2
2
2
2
4
2
2
CAMSHAFT / VALVE
2006 NSF100
Block No.
Reqd.No.
-
7-11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
•
•
14321-KN4-A60
14401-436-003
14500-436-000
14515-152-000
14550-116-000
14561-086-010
14561-115-020
14562-115-000
89006-NX2-003
89008-NX2-000
90081-149-010
91301-216-000
91303-259-000
92101-06010-0A
92101-06016-0A
94002-08000-0S
SPROCKET, CAM (30T)...................................................................................................
CHAIN, CAM (90L) ..........................................................................................................
TENSIONER COMP., CAM CHAIN .................................................................................
SPRING, CAM CHAIN TENSIONER ................................................................................
GUIDE, CAM CHAIN .......................................................................................................
BOLT, CAM CHAIN TENSIONER ADJUSTING ...............................................................
BOLT, CAM CHAIN TENSIONER ADJUSTING ...............................................................
PLATE, CAM CHAIN TENSIONER ADJUSTING..............................................................
WRENCH, SET PLATE BOLT .........................................................................................
DRIVER, ADJUSTER ......................................................................................................
BOLT, KNOCK, 6X10.......................................................................................................
O-RING, 5.5X1.5..............................................................................................................
O-RING, 11X2.0...............................................................................................................
BOLT, HEX., 6X10 ...........................................................................................................
BOLT, HEX., 6X16 ...........................................................................................................
NUT, HEX., 8MM ............................................................................................................
E-4
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
CAM CHAIN / TENSIONER
2006 NSF100
Block No.
Reqd.No.
-
7-12
1
2
3
12100-KN4-750
12191-KN4-750
94301-10160
CYLINDER COMP. ..........................................................................................................
GASKET, CYLINDER .......................................................................................................
DOWEL PIN, 10X16 ........................................................................................................
E-5
Ref.No.
Part No. Description Remarks
1
1
2
CYLINDER
2006 NSF100
Block No.
Reqd.No.
-
7-13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
•
11330-GN1-872
11393-KN4-750
15650-KA9-680
22810-NX2-000
22815-149-000
22821-116-000
22830-436-000
22831-436-000
91204-286-003
91301-027-000
91301-704-000
91307-035-000
91410-679-000
94001-06300-0S
94101-06000
94201-20150
94301-08140
96001-06035-00
96001-06040-00
96001-06080-00
96001-06100-00
COVER COMP., R. CRANKCASE ....................................................................................
GASKET, R. CRANKCASE COVER ..................................................................................
GAUGE, OIL LEVEL.........................................................................................................
LEVER COMP., CLUTCH ................................................................................................
SPRING, CLUTCH LEVER ...............................................................................................
CAM, CLUTCH LIFTER....................................................................................................
LEVER, CLUTCH ADJUSTING.........................................................................................
SCREW COMP., CLUTCH ADJUSTING ..........................................................................
OIL SEAL, 18X29X7 ........................................................................................................
O-RING, 6.8X1.9..............................................................................................................
O-RING, 6MM .................................................................................................................
O-RING, 18X3..................................................................................................................
CLIP, 2X60.......................................................................................................................
NUT, HEX., 6MM ............................................................................................................
WASHER, PLAIN, 6MM ..................................................................................................
PIN, SPLIT, 2.0X15 ..........................................................................................................
DOWEL PIN, 8X14 ..........................................................................................................
BOLT, FLANGE, SH, 6X35 ..............................................................................................
BOLT, FLANGE, SH, 6X40 ..............................................................................................
BOLT, FLANGE, SH, 6X80 ..............................................................................................
BOLT, FLANGE, SH, 6X100 ............................................................................................
Secure the gauge with wire, according to the regulation
E-6
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
5
2
RIGHT CRANKCASE COVER
2006 NSF100
Block No.
Reqd.No.
-
7-14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
22100-436-000
22121-KTK-000
22201-GBF-B40
22201-KPM-850
22311-KN4-680
22350-115-020
22361-107-000
22366-115-000
22401-KN4-680
23121-149-000
23122-436-000
90050-357-000
90201-KBP-900
90408-MN5-000
90462-115-010
94510-17000
96100-60010-00
OUTER COMP., CLUTCH (71T).......................................................................................
CENTER, CLUTCH...........................................................................................................
DISK, CLUTCH FRICTION ...............................................................................................
DISK, CLUTCH FRIC, 4X8X45 .........................................................................................
PLATE, CLUTCH..............................................................................................................
PLATE, CLUTCH PRESSURE ..........................................................................................
PLATE, CLUTCH LIFTER .................................................................................................
PIN, CLUTCH LIFTER GUIDE ..........................................................................................
SPRING, CLUTCH ...........................................................................................................
GEAR, PRIMARY DRIVE (16T) ........................................................................................
COLLAR, PRIMARY DRIVE GEAR ..................................................................................
BOLT, SPECIAL FLANGE, 6X22......................................................................................
NUT, SPECIAL, 14MM ....................................................................................................
WASHER, 14.2X23X2.6...................................................................................................
WASHER B, SPLINE, 17MM...........................................................................................
CIRCLIP, EXTERNAL, 17MM ..........................................................................................
BEARING, RADIAL BALL, 6001 ......................................................................................
E-7
Ref.No.
Part No. Description Remarks
1
1
2
2
3
1
1
1
4
1
1
4
1
1
1
1
1
CLUTCH
2006 NSF100
Block No.
Reqd.No.
-
7-15
1
2
3
4
5
6
7
8
9
15100-436-000
15126-107-020
15131-149-000
15331-436-000
15332-436-000
90101-440-000
91304-KK3-830
92101-05018-0H
93600-04012-0A
PUMP ASSY., OIL ...........................................................................................................
GASKET, OIL PUMP........................................................................................................
GEAR, OIL PUMP DRIVE (35T) .......................................................................................
ROTOR, OIL PUMP INNER .............................................................................................
ROTOR, OIL PUMP OUTER............................................................................................
SCREW, FLAT, 6X30 .......................................................................................................
O-RING, 9.4X2.4..............................................................................................................
BOLT, HEX., 5X18 ...........................................................................................................
SCREW, FLAT, 4X12 .......................................................................................................
E-8
Ref.No.
Part No. Description Remarks
1
1
1
1
1
2
2
2
2
OIL PUMP
2006 NSF100
Block No.
Reqd.No.
-
7-16
1
2
3
4
11341-GN1-872
11394-KN4-750
96001-06035-00
96001-06050-00
COVER, L. CRANKCASE .................................................................................................
GASKET, L. CRANKCASE COVER...................................................................................
BOLT, FLANGE, 6X35 .....................................................................................................
BOLT, FLANGE, 6X50 .....................................................................................................
E-9
Ref.No.
Part No. Description Remarks
1
1
4
1
LEFT CRANKCASE COVER
2006 NSF100
Block No.
Reqd.No.
-
7-17
1
2
3
4
5
6
7
8
9
10
•
31110-KN4-751
31120-NX2-010
31130-KN4-750
90089-GT9-000
90309-375-003
90652-KT1-771
91202-436-004
91303-436-003
93600-06016-0A
96001-06020-00
FLYWHEEL COMP. (CDI)................................................................................................
STATOR COMP. .............................................................................................................
BASE COMP., STATOR...................................................................................................
BOLT, SOCKET, 5X10 .....................................................................................................
NUT, FLANGE, 12MM.....................................................................................................
BAND, WIRE ...................................................................................................................
OIL SEAL 21X36X7 .........................................................................................................
O-RING, 43X2.5...............................................................................................................
SCREW, FLAT, 6X16 .......................................................................................................
BOLT, FLANGE, 6X20 .....................................................................................................
E-10
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
3
2
GENERATOR
2006 NSF100
Block No.
Reqd.No.
-
7-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
•
11100-436-020
11191-KN4-750
11200-KN4-761
15421-035-010
28259-149-000
90032-152-000
90032-436-000
90081-NX4-700
90407-259-000
90701-KA8-000
91203-436-004
92101-06016-0A
94301-12200
96001-06045-00
96001-06055-00
CRANKCASE COMP., R. .................................................................................................
GASKET, CRANKCASE....................................................................................................
CRANKCASE COMP., L. .................................................................................................
SCREEN, OIL FILTER ......................................................................................................
PLATE, RATCHET GUIDE................................................................................................
BOLT B, CYLINDER STUD ..............................................................................................
BOLT B, CYLINDER STUD ..............................................................................................
BOLT, DRAIN, 12MM.....................................................................................................
PACKING, DRAIN COCK, 12.5X20 ..................................................................................
DOWEL PIN, 10X16 ........................................................................................................
OIL SEAL, 12X24X5(NOK)...............................................................................................
BOLT, HEX., 6X16 ...........................................................................................................
DOWEL PIN, 12X20 ........................................................................................................
BOLT, FLANGE, 6X45 .....................................................................................................
BOLT, FLANGE, 6X55 .....................................................................................................
Secure the bolt with wire, according to the regulation
E-11
Ref.No.
Part No. Description Remarks
1
1
1
1
1
2
2
1
1
2
1
2
2
1
1
CRANKCASE
2006 NSF100
Block No.
Reqd.No.
-
7-19
1
2
3
4
5
6
7
8
9
10
11
13000-KN4-A60
13011-KN4-A61
13021-KN4-A61
13031-KN4-A61
13101-KN4-A60
13102-KN4-A60
13103-KN4-A60
13111-028-000
14311-436-300
15441-149-000
15447-149-000
90701-HB6-010
91001-436-003
91001-436-008
94601-14000
96220-20118
CRANKSHAFT COMP. ....................................................................................................
RING SET, PISTON (STD.)...............................................................................................
RING SET, PISTON (0.25)................................................................................................
RING SET, PISTON (0.50)................................................................................................
PISTON (STD.).................................................................................................................
PISTON (0.25)..................................................................................................................
PISTON (0.50)..................................................................................................................
PIN, PISTON....................................................................................................................
SPROCKET, TIMING (15T) ..............................................................................................
THROUGH, OIL ...............................................................................................................
SPRING, OIL THROUGH .................................................................................................
KEY, WOODRUFF, 25X14X4...........................................................................................
BEARING, RADIAL BALL, 6322 (TNT).............................................................................
BEARING, RADIAL BALL, 6322 (TOYO) .........................................................................
CLIP, PISTON PIN, 14MM ..............................................................................................
ROLLER, 2X11.8 .............................................................................................................
E-12
Ref.No.
Part No. Description Remarks
1
1
(1)
(1)
1
(1)
(1)
1
1
1
1
1
2
2
2
1
CRANKSHAFT / PISTON
2006 NSF100
Block No.
Reqd.No.
-
7-20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
23211-KN4-A60
23221-436-000
23426-436-000
23427-436-000
23441-115-010
23450-436-000
23461-115-010
23471-436-000
23481-115-000
23491-436-000
23501-436-010
23511-115-010
23520-436-000
23531-436-000
23801-179-700
23802-040-000
90446-357-000
90451-436-000
90452-436-000
90453-115-000
MAINSHAFT, TRANSMISSION (12T) ..............................................................................
COUNTERSHAFT, TRANSMISSION ...............................................................................
GEAR, COUNTERSHAFT LOW (37T) ..............................................................................
COLLAR, COUNTERSHAFT LOW GEAR ........................................................................
GEAR, MAINSHAFT SECOND (17T) ...............................................................................
GEAR COMP., COUNTERSHAFT SECOND (32T) ...........................................................
GEAR, MAINSHAFT THIRD (20T)....................................................................................
GEAR, COUNTERSHAFT THIRD (28T) ............................................................................
GEAR, MAINSHAFT FOURTH (23T)................................................................................
GEAR, COUNTERSHAFT FOURTH (26T) ........................................................................
GEAR, MAINSHAFT TOP (26T) .......................................................................................
GEAR, COUNTERSHAFT TOP (24T)................................................................................
GEAR COMP., PRIMARY STARTER (19T) ......................................................................
GEAR, IDLE STARTER (29T) ...........................................................................................
SPROCKET, DRIVE (15T).................................................................................................
PLATE, DRIVE SPROCKET FIXING ................................................................................
WASHER, THRUST, 17.2MM .........................................................................................
WASHER, THRUST, 19.5MM .........................................................................................
WASHER, THRUST, 18MM ............................................................................................
WASHER B, THRUST, 17MM .........................................................................................
E-13
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TRANSMISSION
2006 NSF100
Block No.
Reqd.No.
-
7-21
21
22
23
24
25
26
27
28
29
30
31
90461-115-000
90461-436-000
90601-001-000
90601-030-000
90608-072-000
91002-436-004
91203-035-005
92101-06010-0A
96100-60050-00
96100-62030-00
96140-62010-00
WASHER, SPLINE, 17MM ..............................................................................................
WASHER, SPLINE, 18MM ..............................................................................................
CIRCLIP, EXTERNAL, 17MM ..........................................................................................
CIRCLIP, 18MM ..............................................................................................................
WASHER, 12MM ............................................................................................................
BEARING, RADIAL BALL, 6201U (KOYO).......................................................................
OIL SEAL, 17X29X5(NOK)...............................................................................................
BOLT, HEX., 6X10 ...........................................................................................................
BEARING, RADIAL BALL, 6005 ......................................................................................
BEARING, RADIAL BALL, 6203 ......................................................................................
BEARING, RADIAL BALL, 6201U....................................................................................
E-13
Ref.No.
Part No. Description Remarks
2
2
2
2
1
1
1
2
1
1
1
TRANSMISSION
2006 NSF100
Block No.
Reqd.No.
-
7-22
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
24211-149-000
24221-115-000
24231-115-000
24241-149-000
24301-149-000
24421-200-000
24430-115-010
24435-115-040
24436-149-000
24610-GN1-000
24641-115-010
24651-107-000
24652-035-000
35753-KR3-010
90023-041-010
92101-06016-0A
FORK, R. GEARSHIFT .....................................................................................................
FORK, L. GEARSHIFT......................................................................................................
FORK, CENTER GEARSHIFT...........................................................................................
SHAFT, GEARSHIFT FORK GUIDE .................................................................................
DRUM, GEARSHIFT ........................................................................................................
PIN, GEARSHIFT DRUM .................................................................................................
STOPPER COMP., GEARSHIFT DRUM ..........................................................................
PLATE, GEARSHIFT DRUM STOPPER ...........................................................................
SPRING, SHIFT DRUM STOPPER...................................................................................
SPINDLE COMP., GEARSHIFT .......................................................................................
SPRING, GEARSHIFT ARM.............................................................................................
SPRING, GEARSHIFT RETURN.......................................................................................
PIN, SHIFT RETURN SPRING..........................................................................................
ROTOR, NEUTRAL SWITCH ...........................................................................................
BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT ........................................................
BOLT, HEX., 6X16 ...........................................................................................................
E-14
Ref.No.
Part No. Description Remarks
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
GEARSHIFT FORK /GEARSHIFT DRUM
2006 NSF100
Block No.
Reqd.No.
-
7-23
1
2
3
4
5
6
7
8
9
10
28211-436-000
28221-149-010
28223-149-000
28251-GCR-000
28281-149-003
28282-149-000
90401-149-000
90452-701-000
90601-149-000
94510-18120
PINION, KICK STARTER (27T).........................................................................................
RATCHET, STARTER DRIVE ...........................................................................................
SPRING, RATCHET .........................................................................................................
SPINDLE, KICK STARTER ...............................................................................................
SPRING, KICK STARTER (CHUO HATSUJO) ..................................................................
COLLAR, KICK SPRING...................................................................................................
WASHER, 18MM ............................................................................................................
WASHER, THRUST, 18MM ............................................................................................
CIRCLIP, 18MM ..............................................................................................................
CIRCLIP, EXTERNAL, 18MM ..........................................................................................
E-15
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
1
KICK STARTER SPINDLE
2006 NSF100
Block No.
Reqd.No.
-
7-24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
•
•
•
•
•
16010-KN4-A10
16011-KN4-A61
16012-KN4-A61
16201-NX2-003
16202-NX2-003
16203-NX2-003
16204-NX2-003
16013-KN4-A10
16015-KN4-A10
16016-KN4-L10
16022-KN4-A61
16025-KC2-881
16028-KEH-900
16035-KC2-960
16075-GHB-B70
16075-GHB-640
16100-NX2-003
16110-KN4-651
16115-GHB-610
16163-KCS-920
GASKET SET ...................................................................................................................
VALVE SET, FLOAT.........................................................................................................
NEEDLE SET, JET ...........................................................................................................
NEEDLE SET, JET ..........................................................................................................
NEEDLE SET, JET ..........................................................................................................
NEEDLE SET, JET ..........................................................................................................
NEEDLE SET, JET ..........................................................................................................
FLOAT SET......................................................................................................................
CHAMBER SET, FLOAT ..................................................................................................
SCREW SET A.................................................................................................................
VALVE SET, THROTTLE ..................................................................................................
LEVER SET, CHOKE........................................................................................................
SCREW SET B.................................................................................................................
PLATE, STAY SET ...........................................................................................................
O-RING, 2.4X29...............................................................................................................
O-RING, 1.3X4.3..............................................................................................................
CARBURETOR ASSY. ....................................................................................................
GASKET, TOP..................................................................................................................
CLIP, BAR, 16..................................................................................................................
GASKET, FLOAT CHAMBER...........................................................................................
Ø2.515, MARK: C09A
Ø2.495, MARK: C09B
Ø2.505, MARK: C09C
Ø2.525, MARK: C09D
Ø2.535, MARK: C09E
E-16
Ref.No.
Part No. Description Remarks
1
1
1
(1)
(1)
(1)
(1)
1
1
1
1
1
1
1
1
1
1
1
1
1
CARBURETOR
2006 NSF100
Block No.
Reqd.No.
-
7-25
18
19
20
21
22
23
24
25
26
•
16165-KN4-A61
16168-382-014
16199-NX2-003
93892-04008-08
93892-04016-08
93892-05012-08
95002-02659
99101-GHB-0900
99101-GHB-0920
99101-GHB-0950
99101-GHB-0980
99101-GHB-1000
99101-GHB-1020
99101-GHB-1050
99104-KN4-0350
HOLDER, NEEDLE JET ...................................................................................................
HOLDER, JET..................................................................................................................
TUBE, AIR VENT ............................................................................................................
SCREW-WASHER, 4X8 ...................................................................................................
SCREW-WASHER, 4X16 .................................................................................................
SCREW-WASHER, 5X12 .................................................................................................
CLIP, TUBE (B6.5) ...........................................................................................................
JET, MAIN, #90 ...............................................................................................................
JET, MAIN, #92 ...............................................................................................................
JET, MAIN, #95 ...............................................................................................................
JET, MAIN, #98 ...............................................................................................................
JET, MAIN, #100 .............................................................................................................
JET, MAIN, #102 .............................................................................................................
JET, MAIN, #105 .............................................................................................................
JET, SLOW, #35..............................................................................................................
E-16
Ref.No.
Part No. Description Remarks
1
1
1
1
3
1
1
(1)
(1)
(1)
1
(1)
(1)
(1)
1
CARBURETOR
2006 NSF100
Block No.
Reqd.No.
-
7-26
1 06111-KN4-A60
12191-KN4-750
12208-413-003
12251-KN4-751
12391-149-003
16229-KN4-750
18291-KZ1-670
90541-195-670
91301-216-000
91301-401-000
91303-259-000
GASKET KIT A .................................................................................................................
(COMPONENT PARTS)
GASKET, CYLINDER .......................................................................................................
SEAL,VALVE STEM (ARAI)..............................................................................................
GASKET, CYLINDER HEAD.............................................................................................
GASKET, HEAD COVER (ARAI).......................................................................................
GASKET, CARB INSULATOR ..........................................................................................
GASKET, EX. PIPE...........................................................................................................
RUBBER, MOUNTING ....................................................................................................
O-RING, 5.5X1.5..............................................................................................................
O-RING, 29.5X3...............................................................................................................
O-RING, 11X2.0...............................................................................................................
Not used with NSF100
EOP-1
Ref.No.
Part No. Description Remarks
1
1
2
1
1
1
1
2
1
1
1
GASKET KIT A
2006 NSF100
Block No.
Reqd.No.
-
7-27
1 06112-KN4-750
11191-KN4-750
11393-KN4-750
11394-KN4-750
15126-107-020
90407-259-000
91301-027-000
91301-704-000
91303-436-003
91304-KK3-830
91307-035-000
GASKET KIT B .................................................................................................................
(COMPONENT PARTS)
GASKET, CRANKCASE....................................................................................................
GASKET, R.CRANKCASE COVER ...................................................................................
GASKET, L.CRANKCASE COVER....................................................................................
GASKET, OIL PUMP........................................................................................................
PACKING, DRAIN COCK, 12.5X20 ..................................................................................
O-RING, 6.8X1.9..............................................................................................................
O-RING, 6MM .................................................................................................................
O-RING, 43X2.5 (KOKUSAN)...........................................................................................
O-RING, 9.4X2.4..............................................................................................................
O-RING, 18X3..................................................................................................................
EOP-2
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
2
1
GASKET KIT B
2006 NSF100
Block No.
Reqd.No.
-
7-28
1
2
3
4
5
6
7
8
•
•
•
•
37250-NF4-771
50815-NX1-000
50816-NX4-000
64501-NX2-000
90301-473-003
90651-KV6-003
91413-679-000
95801-06035-00
TACHO METER ASSY....................................................................................................
PANEL, METER ..............................................................................................................
CLIP, XMAS TREE..........................................................................................................
STAY COMP., FR. COWL...............................................................................................
NUT, U, 6MM..................................................................................................................
BAND, WIRE ...................................................................................................................
CLIP, 2X70.......................................................................................................................
BOLT, FLANGE, 6X35 .....................................................................................................
F-1
Ref.No.
Part No. Description Remarks
1
1
3
1
2
1
1
2
METER
2006 NSF100
Block No.
Reqd.No.
-
7-29
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
•
•
•
•
17920-NX2-305
17950-NX2-000
22870-NX2-000
35130-KR8-000
35132-KR5-013
35133-KJ2-003
53140-NX2-000
53165-GM9-741
53166-GM9-740
53167-KA2-010
53168-KA2-010
53169-KA2-000
53172-KA3-730
53174-KA3-730
53178-KZ4-A10
53192-268-000
90114-428-870
90321-MA6-750
90650-KV6-003
93500-05016-0G
CABLE COMP., THROTTLE ...........................................................................................
CABLE COMP., CHOKE..................................................................................................
CABLE COMP., CLUTCH................................................................................................
SWITCH ASSY., ENGINE STOP ......................................................................................
PLATE, SET .....................................................................................................................
SCREW, PAN, 4X12 ........................................................................................................
GRIP COMP., THROTTLE...............................................................................................
GRIP, R. HANDLE ...........................................................................................................
GRIP, L. HANDLE............................................................................................................
HOUSING, UP THROTTLE ..............................................................................................
HOUSING, LOW THROTTLE...........................................................................................
SLIDER ............................................................................................................................
BRKT, L. HANDLE LEVER ...............................................................................................
HOLDER,L. HANDLE BRACKET .....................................................................................
LEVER, L. STEERING HANDLE.......................................................................................
BOLT, WIRE ADJUST .....................................................................................................
BOLT, HANDLE LEVER PIVOT........................................................................................
NUT, FIXING....................................................................................................................
BAND, WIRE ...................................................................................................................
SCREW, PAN, 5X16 ........................................................................................................
F-2
Ref.No.
Part No. Description Remarks
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
HANDLE LEVER / SWITCH / CABLE
2006 NSF100
Block No.
Reqd.No.
-
7-30
21
22
94001-06200-0S
96001-06022-07
NUT, 6MM ......................................................................................................................
BOLT, FLANGE, 6X22 .....................................................................................................
F-2
Ref.No.
Part No. Description Remarks
1
2
HANDLE LEVER / SWITCH / CABLE
2006 NSF100
Block No.
Reqd.No.
-
7-31
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
•
•
•
45126-NLA-003
45504-410-003
45510-NLA-006
45510-NLA-710
45512-MA6-006
45513-HA2-006
45513-HA2-701
45517-166-006
45520-MG7-006
45521-HA2-006
45530-471-831
53174-463-770
53175-GW2-013
90114-166-006
90145-MS9-612
90545-300-000
90651-MA5-671
93600-04012-0G
94050-06000
96001-06022-07
HOSE COMP., FRONT BRAKE ......................................................................................
BOOT COMP...................................................................................................................
SUB ASSY., FRONT MASTER CYLINDER....................................................................
SUB ASSY., FRONT MASTER CYLINDER....................................................................
PROTECTOR ...................................................................................................................
CAP, OIL CUP .................................................................................................................
CAP, OIL CUP .................................................................................................................
HOLDER, MASTER CYLINDER.......................................................................................
DIAPHRAGM...................................................................................................................
PLATE, DIAPHRAGM ......................................................................................................
CYLINDER SET, MASTER ...............................................................................................
PLUG, HANDLE LEVER BRACKET..................................................................................
LEVER, R. STEERING HANDLE ......................................................................................
BOLT, HANDLE LEVER...................................................................................................
OIL BOLT, 10X22 ............................................................................................................
WASHER, OIL BOLT .......................................................................................................
CIRCLIP ...........................................................................................................................
SCREW, FLAT, 4X12 .......................................................................................................
NUT, FLANGE, 6MM.......................................................................................................
BOLT, FLANGE, 6X22 .....................................................................................................
J : Use 45510-GT4-306 (for NSR50) with taking off the brake switch
EU, A, CM
EU, A, CM
J
F-3
Ref.No.
Part No. Description Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
2
1
2
FRONT BRAKE MASTER CYLINDER
2006 NSF100
Block No.
Reqd.No.
-
7-32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
•
•
•
19902-865-780
53100-NX2-000
53104-KT7-010
53104-MY9-751
53107-MJ0-000
53108-MJ0-000
53109-MM5-000
53150-NX2-000
53300-NX2-000
90101-GT4-970
90191-MJ0-000
90503-051-870
95020-15100
96700-08025-07
GROMMET A, SIDE COVER ...........................................................................................
PIPE COMP., R. STEERING HANDLE............................................................................
WEIGHT B, HANDLE.......................................................................................................
WEIGHT, STRG HANDLE................................................................................................
RUBBER ..........................................................................................................................
SNAPRING ......................................................................................................................
RUBBER, HNDL WT B ....................................................................................................
PIPE COMP., L. STEERING HANDLE ............................................................................
BRIDGE COMP., FORK TOP ..........................................................................................
BOLT, SOCKET, 8X25 .....................................................................................................
SCREW, OVAL, 6X50 ......................................................................................................
WASHER, STEERING STEM NUT...................................................................................
NUT, E, STEM .................................................................................................................
SOKET BOLT, 8X25.........................................................................................................
F-4
Ref.No.
Part No. Description Remarks
2
1
2
2
2
2
2
1
1
2
2
1
1
2
HANDLE PIPE / TOP BRIDGE
2006 NSF100
Block No.
Reqd.No.
-
7-33
1
2
3
4
5
6
7
8
9
10
11
45127-GAA-010
50301-041-010
53210-GS9-003
53211-028-010
53212-030-010
53214-001-010
53215-001-000
53219-GT4-J00
53220-074-000
95701-06012-07
96300-08032-07
CLIP, BRAKE HOSE ........................................................................................................
RACE, STEERING BALL ..................................................................................................
BALL ASSY., STEERING STEEL......................................................................................
RACE, STEERING TOP CONE.........................................................................................
RACE, STEERING BOTTOM CONE ................................................................................
DUST SEAL, STEERING HEAD .......................................................................................
WASHER, STEERING HEAD DUST SEAL.......................................................................
STEM SUB ASSY., STEERING ........................................................................................
THREAD COMP., STEERING HEAD ...............................................................................
BOLT, FLANGE, 6X12 .....................................................................................................
BOLT, FLANGE, 8X32 .....................................................................................................
F-5
Ref.No.
Part No. Description Remarks
1
2
2
1
1
1
1
1
1
1
2
STEERING STEM
2006 NSF100
Block No.
Reqd.No.
-
7-34
1
2
3
•
45156-GAA-010
61100-NLA-000
90111-GJ5-000
CLAMPER, FRONT BRAKE HOSE ..................................................................................
FENDER, FRONT ............................................................................................................
BOLT, FLANGE, 6MM.....................................................................................................
F-6
Ref.No.
Part No. Description Remarks
1
1
4
FRONT FENDER
2006 NSF100
Block No.
Reqd.No.
-
7-35
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
•
•
•
•
•
•
•
51400-NLA-003
51401-NLA-003
51402-NLA-003
51402-GT4-971
51403-KW6-961
51410-GT4-971
51412-GC4-003
51412-NLA-003
51420-GT4-003ZB
51425-961-013
51432-GF5-731
51437-GS3-003
51450-NLA-003
51470-NLA-003
51490-GS9-305
51500-NLA-003
51520-GT4-003ZB
90116-383-721
90544-283-000
90601-GF5-731
94608-50000
FORK ASSY., R. FRONT ................................................................................................
SPRING, FRONT FORK (SHOWA).................................................................................
SPRING, FRONT FORK (SHOWA).................................................................................
COLLAR, SPRING ...........................................................................................................
PLATE, SPRING JOINT ...................................................................................................
PIPE COMP., FRONT FORK............................................................................................
SPRING, FRONT CUSHION REBOUND..........................................................................
RING, BACK UP..............................................................................................................
SLIDER COMP., R. FRONT FORK *NH146* .................................................................
DUST SEAL .....................................................................................................................
PIECE, OIL LOCK ............................................................................................................
RING, PISTON .................................................................................................................
BOLT COMP., FORK.......................................................................................................
PIPE, SEAT (SHOWA) ....................................................................................................
SEAL SET, FRONT FORK ................................................................................................
FORK ASSY., L. FRONT.................................................................................................
SLIDER COMP., L. FRONT FORK *NH146*..................................................................
BOLT, SOCKET, 8MM.....................................................................................................
WASHER, SPECIAL, 8MM..............................................................................................
RING, OIL SEAL STOPPER .............................................................................................
O-RING, 23X2.8...............................................................................................................
K=0.5kgf/mm
K=0.55kgf/mm
F-7
Ref.No.
Part No. Description Remarks
1
2
(2)
2
2
2
2
2
1
2
2
2
2
2
2
1
1
2
2
2
2
FRONT FORK
2006 NSF100
Block No.
Reqd.No.
-
7-36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
06451-GE2-405
06455-KR3-425
43352-568-003
43353-461-771
45107-MN5-006
45108-ML4-006
45131-GE2-006
45131-GZ0-006
45132-166-016
45133-MA3-006
45203-MG3-016
45210-GE2-016
45215-KA3-732
45216-166-006
45216-KW6-901
45250-GT4-305
90131-GAA-000
SEAL SET, PISTON .........................................................................................................
PAD SET, FRONT ............................................................................................................
SCREW, BLEEDER..........................................................................................................
CAP, BLEEDER ...............................................................................................................
PISTON............................................................................................................................
SPRING, PAD ..................................................................................................................
PIN BOLT A .....................................................................................................................
PIN BOLT ........................................................................................................................
BUSH, PIN.......................................................................................................................
BOOT B ................................................................................................................