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Hand tools for pre-insulated terminals ....................................................................................................................................................
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Assortment boxes - pre-insulated terminals ..............................................................................................................................
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Battery-powered crimping tools .....................................................................................................................................................
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1: 2
System Elpress
tools that are designed and tested to-
when using our systems, and that a se-cure connection will be achieved through the proper handling of our products.
Elpress ring, fork and pin terminals are
tab and bullet terminals are made of brass or tin-bronze. All terminals are then electrolytically tin-plated for maximum corrosion protection. The terminal’s neck is brazed and annealed, which means it can be crimped in any direction. The metal in the receptacles’ neck is double
-minal has excellent mechanical strength and low resistance.
Insulation material
Elpress insulation sleeves are usually made from halogen-free polycarbonate,
properties. Furthermore, it maintains its vibration support up to high temperatu-
-nals have insulation of PA, nylon, which
free. The colour of the insulation sleeve indicates the cross-sectional area that the terminal is intended for:
Green sleeve*
Blue sleeve
* or transparent white
The table below shows properties for Elpress pre-insulated terminals insulation.
etc. can affect the terminals. Polycarbona-
i.e. they do not contain any of the substan-
Insulation material
-perature
Halogen -free
Flammability class, UL94
- Yes
- Yes
chlorine
Easy-entry
Elpress insulation sleeves are usually of the easy-entry type, which means it gui-des the conductor strands properly into the terminal neck. The risk of back-folded and stray strands, possibly resulting in
-ties, is therefore eliminated.
Easy-entry.
terminalsElpress pre-insulated terminals are label-led with logo, cross sectional area and any applicable screw diameter to facilita-te work and controllability. When contact crimping pre-insulated terminals, Elpress crimping dies/tools leave an imprint in the insulation sleeve so that all crimped terminals can be inspected retrospecti-vely in accordance with the requirements of many standards.
insulated terminals.
Designation example
A = pre-insulated
E = end connectors
K = hook terminals
R = ring terminals
insulation
1: 3
01
-ping tool at Elpress, we strive for the best quality and ergonomics in the actual tool, and the best characteristics in the crim-ped terminal. The tools have a built-in
ensures that the entire crimping process is completed - a prerequisite for professi-onal and quality-assured work.
interchangeable dies for the installer or service technician.
Miniforce-tools
level has been established regarding er-gonomic adaptation to the user and low force requirements. This has resulted in a
and is the result of an advanced deve-lopment process where minimisation of the risks of work-related injuries and the best ergonomics have been the deciding factors.
facilitate two-handed operation, which is often a simple and natural way to reduce the loads. Electrical crimping tools and terminals together constitute a contact crimping system where crimping results are continuously checked against the requirements of established standards
manual tools have symmetrical crimp po-sitions that make it possible to work from both sides - something that is important
-
high-grade hardened steel with a black
For quality assurance of our tools, we certify the manufacture of our crimping
-force tools, and type Dxx.
that each individual tool is documented
stage with respect to:• which is the force
needed to ensure that the lock, which prevents a crimp from being interrup-ted, is not released too early.
• i.e. the maxi-mum height measurements which can be measured in each indentation with the dies pressed together.
tool serves several functions:• crimping tools are often directly
introduced upon procurement in a quality management system. The tool’s status at procurement shall
then be followed by regular checks where potential changes can be discovered and addressed.
• -vidual tool meets the requirements
• important characteristics are that shall be followed up.
Elpress’ service department offers the possibility of continued follow-up of the quality of the tools.
1: 4
• •
Cu
NameW mm
L t s ToolInsulation material
Easy Entry Pcs/pack
PAPAPA YesPA Yes
YesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYes
PA YesYesYesYesYesYesYes
t = palm thickness, s = strip length
1: 5
01• •
Cu
NameW mm
L t s ToolInsulation material
Easy Entry Pcs/pack
PAYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYesYes
PA Yes
t = palm thickness, s = strip length
• •
CuName
W mm
L t s ToolInsulation material
Easy Entry Pcs/pack
YesYesYesYes
t = palm thickness, s = strip length
1: 6
• •
CuName
W mm
L t s ToolInsulation material
Easy Entry Pcs/pack
YesYes
t = palm thickness, s = strip length
• •
Cu
NameW mm
L s ToolInsulation material
Easy Entry Pcs/pack
PAYesYesYesYesYesYesYes
s = strip length
1: 7
01• •
Cu
NameW mm
L t sInsulation material
Easy Entry Tab Tool Pcs/pack
YesYesYesYes YesYesYesYesYes YesYesYes
t = palm thickness, s = strip length
• •
Cu
Name
mmL s Tool
Insulation material
Easy Entry Pcs/pack
s = strip length
1: 8
• •
Cu
Name
mmL s Tool
Insulation material
Pcs/pack
PAPAPA
s = strip length After crimping and heating with a hot air gun, a water proof terminal, glued to the cable and the connector, is achieved.
• •
Cu
Name
mmL s Tool
Insulation material
Pcs/pack
PAPAPA
s = strip length
1: 9
01• •
Cu
NameW mm
L s For tab ToolInsulation material
Neck typeEasy Entry
Pcs/pack
Brazed YesBrazed YesBrazed YesBrazed Yes
PA Brazed YesPA Brazed Yes
Brazed YesBrazed Yes
PA Brazed YesPA Brazed Yes
Brazed YesBrazed YesBrazed Yes
PA Reinforcement sleeve
Yes
s = strip length
•
Cu
NameW mm
L s For tabInsulation material
Neck type Easy Entry Pcs/pack
PA Reinforcement sleeve YesPA Reinforcement sleeve
s = strip length
1: 10
• •
Cu
NameW mm
L s For tabInsulation material
Neck type Easy Entry Pcs/pack
PA Reinforcement sleeve YesPA Reinforcement sleeve YesPA Reinforcement sleeve YesPA Reinforcement sleeve Yes
Brazed YesPA Reinforcement sleeve YesPA Reinforcement sleeve Yes
Brazed YesPA Reinforcement sleeve Yes
s = strip length
• •
Cu
Name
mmL s Tab
Insulation material
Neck type Easy Entry Pcs/pack
Brazed YesBrazed Yes
PA Reinforcement sleeve
s = strip length
1: 11
01• •
Cu
Name
mmL s Tool
Insulation material
Easy Entry Pcs/pack
PA YesPA Yes
s = strip length
• •
Cu
Name
mmL s Bullet Tool
Insulation material
Neck type Easy Entry Pcs/pack
PA Reinforcement sleeveBrazed YesReinforcement sleeve
PA Reinforcement sleeve
s = strip length
• •
Cu
Name
mmL s
For bullets
ToolInsulation material
Neck typeEasy Entry
MaterialPcs/pack
PA Reinforcement sleeveBrazed Yes
Reinforcement sleevePA Reinforcement sleeve
s = strip length
1: 12
terminals and tools. Properties:• • •
Namemm
Elpress assortment box designed for electromechanical and service workshops. Properties:• • • • • •
Name
mm
Elpress assortment box for professional use. Properties:• box made of polypropylene, insert made of polystyrene • • • • •
Name
mm
1: 13
01
Elpress assortment box designed for hobby use. Properties:• box made of polypropylene, insert made of polystyrene• • • •
Name
mm
Elpress assortment box designed for hobby use. Properties:• box made of polypropylene, insert made of polystyrene• • • •
Name
mm
1: 14
Properties:• made of high-grade steel with semi-soft handles • crimping positions are clearly marked • the tools do not have a locking function • • •
Special properties:•
• red handle
Name Crimp geometries
mm
Tab, Oval
Special properties:•
• yellow handle
Name Crimp geometries
mm
Oval, Roll
Special properties:• • green handle
Name Crimp geometry
mm
Roll
1: 15
01
Properties:• crimping positions are clearly marked • adjustable for changes after long use • tested with Elpress terminals • locking function that ensures a complete crimp • emergency release if the crimping process has to be interrupted • unique design that makes the tools thin and versatile • minimal muscle strength required for complete crimp • suitable for both right and left-handed users •
-
Special properties:•
Name Crimp geometry
mm
Oval
-
Special properties:•
Name Crimp geometry
mm
Oval
Special properties:• • easy to check tool die nest • The go and no go dimensions are checked in the die nests upon calibration.
Name
mm
Tool Die nests
1: 16
Properties:• locking function which only releases once crimping is complete • emergency release if the crimping process has to be interrupted • symmetrical and clearly marked crimping positions • adjustable for changes after long use • tested with Elpress terminals •
• ergonomic handle suitable for all users • maximises the quality of work • reduces the risk of occupational injuries • • • •
Name Crimp geometries
mm
Oval, Trapezoid
Name Crimp geometry
mm
Oval
1: 17
01
Special properties:• locator that holds the terminal in the right position when crimping and facili-
tates work in, for example, tight spaces •
Name Crimp geometry
OvalOval
1: 18
Properties:• • very good accessibility and ergonomics • service and installation tools• • • dies for the tool sold separately
facilitates your work with its improved battery capacity.
Properties:• one-handed operation for easy control of all tool functions• durable crimping head for long service life• optimal crimping thanks to parallel-moving dies • easy to use due to its low weight• • open head, rotating•
housing with grip-friendly protection• automatic return of dies when crimping is complete
Name
mm
Note
without Battery/
1: 19
01
tools.
Properties:• one-handed operation for easy control of all tool functions• electronic control with locking function and monitoring for complete closure of
the jaws• safety loop used as fall protection when used outdoors• motor protection ensures safety in case of overload •
housing with grip-friendly protection• • powerful driving technology allows for easy crimps• • •
Name
mm
Note
Name Crimp geometry
Oval Pre-insulated terminalsTab Uninsulated terminalsW Uninsulated terminalsRoll Uninsulated terminalsTrapezoid End sleevesTrapezoid End sleevesTrapezoid End sleevesTrapezoid End sleeves
1: 20
Professional contact crimping tool with interchangeable dies for the installer or service technician.
Properties:• reliable, safe, economic and ergonomic tools •
• change crimping dies quickly and easily in one operation • the crimping dies are kept together in pairs and stored in custom holders •
crimping applications!
Elpress Mobile
Name
mm
Mobile Installation
• • • The tool comes with associated dies in blister packaging.
Name
mm
Mobile DataCom
• • • The tool comes with associated dies in blister packaging.
Name
mm
1: 21
01
Mobile Solar Kit
stripping solar panel cable with extra thick insulation:• • •
Name
mm
Mobile Box
Tools and dies are ordered separately.
Name
mm
1: 22
tool for crimping
.
asymmetric crimping of pre-insulated terminals
.
for crimping global power connectors,
for crimping global power connectors,
for W crimping of uninsulated termi-
.
for punch crimping uninsulated terminals
.
crimping uninsulated .
asymmetric crimping of pre-insulated ter-
and .
tool for crimping
mm .
tool for crimping
mm .
for roll crimping uninsulated terminals
.
for roll crimping un-insulated terminals
.
tool for crimping -
tacts.
for crimping coaxial
-ping coaxial contacts
for crimping coaxial
for crimping modu-
tool for crimping modular plug
through connectors with heat shrink insulation
mm .
-ing through connectors with heat shrink
.
OMS4
tools for roll crim-ping contacts with
.
OMSL Die for square crimping contacts
.
All dies have the same quick and easy way of being inserted into the tool frame. The dies are kept together in pairs and supplied in a cassette that can be docked to other cassettes.