nov 2019 machine transparency on the go!!plant diagnostics simatic prodiag efficient diagnostics of...
TRANSCRIPT
© Siemens 2019
siemens.com/tia© Siemens 2019
Machine transparency
on the GO!!Senbaga Ganesh
Siemens Limited
Nov 2019
Digitalization
changes
everything ”
The next trillion dollars will be
earned with data – for our customers
and for our industries.Michael Dell, founder of Dell Inc.”
Digital is the main reason just over
half of the companies on the Fortune
500 have disappeared since the year
2000.Pierre Nanterme, CEO Accenture
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New business models in the internet age
are disrupting complete markets
From Yellow Pages … From taxi …
From record store …
… to ride sharing… to marketplace
… to e-book … to streaming
From bookstore …
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Our customers have essential requirements –
throughout the manufacturing industry
Security
Speed Flexibility Quality Efficiency
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Transparency leads to efficiency!
Trends/requirements
Full flexibility -
adaptation to existing
infrastructures due to changing
requirements
Global mobility -
Individual access to
relevant production data
in a digital world
Continuous optimization -
Expanding competitiveness
in a lasting way
Increased availability -
Optimum production processes
with minimum downtimes
Our offer
Data integration
(horizontal and vertical)
Transparency and availability
of data
(anytime and anywhere)
Data analysis
(local and global)
Diagnostics and maintenance
(in the system and in the
process)
Flexible and efficient
production
Increaseproductivity
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Transparent Operation
Increasing productivity
requires both –
efficiency and
effectiveness!Effectiveness
»How can I do things right«
Efficiency
»How fast/well can I reach my goal with
minimum effort«
Productivity
Efficiency to effectiveness ratio
Transparency leads to
increased productivity
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Transparent Operation
Increase your productivity!
Plant planning/
interface
definition
Transparency of
machines and
plants
Data analytics in
the cloud
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»With Totally Integrated
Automation, Siemens
already creates the
boundary conditions today to
make digitalization in
machine building a reality!«
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Typical questions
How can I ensure open,
secure and fast access to my
machine?
How can devices be
accessed quickly and easily?
What happens in case of
changes to the machine’s
communication interface?
How does the communication
with third-party machines
take place?
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OPC UA – The open I4.0/IoT standard interface
for easy and secure communication
Easy integration
… with standardized interfaces
Integrated security
… with authentication,
signed and encrypted
communications
Universally applicable
… regardless of platform,
operating system and
manufacturer
Easy handling
… with online browsing, offline
engineering and semantics
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OPC UA in cooperation with PROFINET –
Perfect interaction over a network
OPC UA
Cloud
MES, ERP
SCADA, DCSManufacturing Execution System
Ind
ustr
ial
Eth
ern
et
r
SCADA System Energy Management
Controller HMI IPC Ind. Communication Motion Control CNC
Operator Level
Power Suuply and
Distribution
Industrial
Identification
Distributed
Peripherals
Drive
Systems
Industrial
Controllers
Field Level
Control Level Engineering FrameworkO
PC
UA
PR
OF
INE
T
Management Level
Cloud
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Transparent Operation
Increase your productivity!
Plant planning/
Interface
Definition
Transparency of
machines and
plants
Data analytics
in the cloud
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»ProDiag saves users the hassle of
having to manually program their
diagnostics in the CPU or on the operator
console!«
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TIA Portal –
Overview of diagnostic options
Efficient diagnostics of process faults
… with the standardized machine and
plant diagnostics SIMATIC ProDiag
Efficient diagnostics of process faults
… with integrated trace
Immediate detection of errors in the automation
system
… with integrated system diagnostics across all
system components
Diagnostics
management
Higher availability of
machines and
production plants
Reduce loss of
production
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Transparent operation with SCADA systems –
Improving performance by generating insight
How can I achieve more efficient diagnostics of process downtime with fast error identification
and clear information about error location and root cause?
Solution
Automatic generation of code for the monitoring of
components and for visualization as well as »PG-less
Service« – Overview screens and detailed diagnostics (Code
Viewer) directly on the operator console
Technical features
• Support of different monitoring types, including Lock
Monitoring and Position Monitoring
• Independent of language editors/program code
• Also suitable for security- and IP-protected components
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Detect. React.
Benefit.Increase the availability of your plants with
SIMATIC Notifier!
siemens.com/simatic-notifier© Siemens 2019
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Source Devices, Communication
and Target Devices
Access Point
SIMATIC Notifier Server• Configuration via webbrowser
• No connection to servers/devices outside the
company’s network necessary
Target Devices• Smartwatch with Android Wear 2 or higher
• Smartphone or tablet with iOS11/Android 8* or higher
Source Devices• Controllers, HMIs, SCADA systems, ...
• Linkage accomplished via OPC UA DA or S7
communication
PC/IPC (Windows 7&10,
64bit) with installed
SIMATIC Notifier Server
Configuration
(web-based)
OPC UA and S7
* Not available yet
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Transparent operation with SCADA systems –
Improving performance by generating insight
How can I ensure efficiency and effectiveness?
SIMATIC SCADA systems
• Integrated SQL database of the SCADA systems (process)
• Scalable functionality and configuration
(e.g. secure local and distributed supervision)
• Flexible supervision of customized information for the
different roles within the organization
• Operator
• Line/Quality Manager or Service
• Management
• Gateway to IT/ERP level
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Transparent operation with SCADA systems –
Locate optimization potentials with integrated analytics
How can I evaluate
optimization potentials
with integrated SCADA
functionality?
Analysis of current and historical data
• Flexible curve visualization
• Integrated statistical analysis
(e.g. alarms integrated into curves)
Analysis current and historical alarms
• System and process indications
• Extended alarm management
• Integrated analysis
(e.g. hit list with frequency/average duration)
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Transparent Operation
Plant planning/
interface
definition
Increase your productivity!
Transparency of
machines and
plants
Data analysis in
the cloud
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»MindSphere is an open IoT operating system.
It offers two options for connecting machines –
Plug & Play via hardware components or via software
components!«
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Motivation to use Cloud
Machine builder End customer
MindSphereProvide
Service on
MindSphere
Use
Service
Future-proof service business
and cost/machine optimization
Motivation for machine
manufacturer
• Can offer cloud-based services
and new business models
• Increase in service efficiency
• Minimization of expenditure
for warranty assurances
Reduction in total cost
of ownership
Motivation for
end customer
• Reduction in downtimes
with user specific alarming
• Increase in maintenance
efficiency with predictive
maintenance
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Transparent Operation – What is MindSphere?
The cloud-based, open operating system
MindApps
Asset transparency and ana-
lytical insights into machines,
plants, fleets and systems
MindSphere
Various cloud infrastructures:
Public, private or on-premise
MindConnect
Secure plug and play
connection of Siemens
and 3rd party products
MindSphere
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Transparent Operation –
Flexible connectivity for various IT infrastructures
What are my possibilities to connect to MindSphere?
MindConnect
Function Blocks
S7 OPC UA
MindConnect Gateways Open Gateway
Field device Field deviceField device Field device
Enterprise IT, know how and infrastructure
Data
sig
nif
ican
ce
MindSphere
Field device Field device
SCADA
WinCC V7.5
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Transparent Operation – SIMATIC MindApps –
Leveraging transparency to productivity
SIMATIC
Performance Insight
SIMATIC
Energy Manager
SIMATIC
Notifier
SIMATIC
Machine Insight
SIMATIC
Machine Monitor
SIMATIC MindApps
aim to increase
transparency and
thus productivity!
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Transparent Operation – SIMATIC Performance Insight –
User specific plant insights for a more efficient production
How to increase transparency over machines, lines and sites?
Target – Provide fitting information for each person for a solid decision base
Manufacturing
Manager
• Plant
performance
worldwide
• Do I meet
my targets?
Operator
• Machine Status
• Machine Output
Line Manager
• Line
Performance
• Shift
performance
• Quality
information
MindSphere –
Siemens Cloud for industry
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Transparent Operation – SIMATIC Performance Insight –
Easy KPI calculation for more production transparency
• KPI calculation for machines and plants worldwide
• Easy to handle web interface
to handle increasing production complexity
• User specific cockpit view
to handle different user requirements
• Historical KPI chart for root cause analysis
• Hierarchical structure for machines,
over lines, up to sites worldwide
… to measure and benchmark productivity
How to increase transparency over machines, lines and sites?
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Transparent Operation – SIMATIC Notifier MindApp –
Notifying the right person to reduce production downtime!
How can you minimize production downtimes?
Informing in time!
Informing the correct person!
Operator Service
Technicians
Line Manager
Providing the
necessary information
MindSphere
!
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Summary - Machine Transparency
2 | React faster in case of machine downtimes… due to direct alarm notification via mobile phone or
smart watches
3 | Maximum machine / plant transparency and
productivity… derive optimization potentials using comprehensive
SCADA analytics
4 | Cloud-based analytics… for a worldwide benchmarking of production lines &
more efficient machine operation
1 | Increased availability
of machines and production plants… efficient and standardized machine and plant
diagnostics for process malfunctions
© Siemens 2019
1847A small garage startup in Berlin, Germany
Employees
10Start-up capital
6.842thalers
1st year revenue
3,420thalers
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© Siemens 2019
Employees
377,000+
TodayLeading position in Electrification, Automation and Digitalization.
Revenue
€82.9 billion
Net Income1
€6.1 billionProfit margin Ind. Business
11.2%Key figures as of Oct 2017 1 Strategic Unit
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Siemens has become a major player in digitalization
24,500+software
engineers
A top 10global software
company
1 million+connected
assets
250+Digital offerings
incl. digital services
and industrial
applications
Clear focus on digitalization in R&D
+40%R&D spending increase
from 2014 to 2017
€5.6bnEstimated R&D spending
in Fiscal Year 2018
© Siemens 2019
Senbaga Ganesh. I
Product Manager
SIMATIC HMI, SIMATIC SCADA, SIMATIC IPC
Digital Industries
Factory Automation
E-mail: [email protected]
Thank you for the attention
siemens.com
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