non-rebated and non-latched single action door (nr) ei30 / ei60 · seal for double action door 4 ×...

Non-rebated and non-latched single action door (NR)

EI30 / EI60

light

Steel or Stainless steel

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www.forster-profile.ch

2

Stainless steelSteelEI30/60 UK

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3

Stainless steelSteelEI30/60UK

Index

Description Page

System information 4

Accessories 5

System plans 6 - 9

System sections 10 - 13

Installation sealing set 14 - 17

General advice 18

Design variants

Description Page

System information 4

Accessories 5

System plans 6 - 9

System sections 10 - 13

Installation sealing set 14 - 17

General advice 18

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4


The system

Non-rebated and non locking barrier free access

The system addition of the proven profile system Forster fuego light NR allows to produce flush-fitting single- and double-leaf fire resistant single action doors EI30 and EI60 in steel and stainless steel.

Decisive advantages

High degree of aesthetic appeal• Thanks to extremely slender visible section widths and individual surface treatment

Performance • Tested and approved for fire resistance EI30 and EI60 (BS EN 1634-1: 2008)• Max door leaf size 2450 mm high × 1180 mm wide• Smoke control tested to EN 1634-3 Sa cold smoke• Satisfy the most stringent requirements with regard to extreme constant stress• For highly frequented doors such as those in buildings with heavy pedestrian traffic (e.g. shopping centers, hospitals, schools, airports)

Locks and fittings • Fittings to match the system• Dorma surface mounted closers with added functionality of concealed espagnolette locks if required

Processing • Extremely economical manufacture, no special equipment needed

NR Single action door

StructureSingle action hinged door, opening outwards or inwards• Leaf profiles 736.803/T, 736.805/T on hinge side (1 glazing bead)

Glazing• EI30:

Pilkington Pyrostop 15 mm EI30• EI60:

Pilkington Pyrostop 23 mm EI60Vetrotech Contraflam 60-3 EI60

Approved fittings• Without lock (espagnolette lock available if required)• Dorma doorcloser

Processing according to processing manuals Forster fuego light.

max

. 245

0 m

m

max. 1180 mmLeaf width Leaf width Leaf widthLeaf width Leaf width

Leaf

hei

ght

Leaf

hei

ght

Leaf

hei

ght

max

. 245

0 m

m

max

. 245

0 m

m

max. 1180 mm max. 1180 mm max. 1180 mm min. 64% ofmain leaf

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1 35

20

8Welding plates set

SteelStainless steel

16 pcs16 pcs

907019907020

2

24

2.2 Intumescent strip (black)

Use door rebateincl. fixing screws (900141) 50 pcs

15 m 948002

3

35

8

Insulation set L = 1250 mm

4 pcs 903010

4

Sealing set 1 + 2 leaf doors

Seal for double action door 4 × 3050 mmIntumescent strip 14.5 mm 4 × 1600 mmAluminium profile 2 × 3050 mm

1 pce 915409

Figure Designation Sales unit art. no.

Accessories

32.5

32.5

32.5

32.5

333

50

= =

313

20

333

5040

Zubehör_Dichtung_GB_fl

Mechanical securing(e.g. countersunk screw M4 x 10)

4

4

4

Cut length of seal 4Leaf: leaf height - 20 mmFrame: leaf height - 10 mm

1 3

1

342

2

1

3

4

2

915409

907019 / 907020

903010

948002

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6

Stainless steelEI30 Steel UK

System planNR Single action hinged door EI30

3620

1036

490

470

3070

2010

9010

10

30203670

36 904

4

sp_EI30_links_GB

A - A

Flügelhöhe / Hauteur de vantail / Leaf height (FH)

Lichtes Durchgangsmass / Vide de passage / Clear opening

Flügelbreite / Largeur de vantail / Leaf width (FB)

736.855

736.803/T

736.800/T

C - C

736.800/T 736.803/T

901247

901247

901247

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7

Stainless steelSteelEI30UK


A

A

C C

A

A

B B

70 20

9090

7020

12+1-1

10

3020 36 70

3690 4

4

3020 36 70

369010

4

470 206

907010

12+1-1

sp_EI30_rechts_GB

Lichtes Durchgangsmass / Vide de passage / Clear openingFlügelbreite / Largeur de vantail / Leaf width (FB)


736.854

B - B

736.855 736.803/T 736.800/T

736.855736.855 736.803/T 736.800/T

9012

47

9012

47

9012

47

9012

47

9012

47

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8

Stainless steelSteelEI60 UK


3620

1036

490

470

3070

2010

9010

10

30203670

36 904

4

sp_EI60_links_GB

A - A

Flügelhöhe / Hauteur de vantail / Leaf height (FH)

Lichtes Durchgangsmass / Vide de passage / Clear opening

Flügelbreite / Largeur de vantail / Leaf width (FB)

736.855

736.803/T

736.800/T

C - C

736.800/T 736.803/T

901246

901246

901246

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9



A

A

C C

A

A

B B

70 20

9090

7020

12+1-1

10

3020 36 70

3690 4

4

3020 36 70

369010

4

470 206

907010

12+1-1

sp_EI60_rechts_GB



736.854

B - B

736.855 736.803/T 736.800/T

736.855736.855 736.803/T 736.800/T

9012

46

9012

46

9012

46

9012

46

9012

46

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10

Stainless steelEI30 Steel UK

System sectionsNR Single action hinged doorOpening outwards – EI30

9020 50 20

4 36

65

20709012+1

-1

65

sd_auswärts_GB_EI30

Dichtungs SetKit d'étanchéitéSealing setKit 915409

736.803/T 736.800/T736.855

9012

47

901247

9012

47

907019/907020903010

948002

10

901247

736.803/T

736.800/T

736.855

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11


System sectionsNR Single action hinged doorOpening inwards – EI30

65

5620 36

4 70

207090

20 50

12+1-1

65

sd_einwärts_GB_EI30

10


736.805/T 736.800/T736.855

9012

47

9012

47

907019/907020903010

948002

901247

901247

736.805/T

736.800/T

736.855

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12

Stainless steelSteelEI60 UK

System sectionsNR Single action hinged doorOpening outwards – EI60

9020 50 20

4 36

65

20709012+1

-1

65

sd_auswärts_GB_EI60


736.803/T 736.800/T736.855

9012

46

901246

9012

46

907019/907020903010

948002

10

901246

736.803/T

736.800/T

736.855

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13


System sectionsNR Single action hinged doorOpening inwards – EI60

65

5620 36

4 70

207090

20 50

12+1-1

65

sd_einwärts_GB_EI60

10


736.805/T 736.800/T736.855

9012

46

9012

46

907019/907020903010

948002

901246

901246

736.805/T

736.800/T

736.855

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14


Installation of sealing setNR Single action door

UK

1

Tack-weld plates 907019/907020 to the top & bottom of the leaf edges, a maximum of 8 plates are required for a door leaf of 2450 mm high.

The top & bottom plates are fitted 50 mm in from the top & bottom edges of the door leaf to the centre of the plate with the remaining plates equi spaced at no more than 333 mm centres.

2

After painting doors fix intumescent strips 948002 between the plates in accordance with the instructions.

3

Bond & pin insulating boarding 903010 over 948002 intumescent strips & between plates.

4

Screw fix the AFT aluminium holder to the plates using M4 machine screws & fix intumescent pack & AFT gasket to holder.

Ensure gap at meeting stile edges are 12 mm for both double and single door applications.

For smoke control NR door add fire rated silicone as shown prior to fitting the rubber gaskets:

Processing according to processing manuals Forster fuego light.

RS_Ausführung_GB

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15


Installation of sealing setNR Single action door frame1 leaf door

5060

333

Kit 915409

PendeltürdichtungJoint pour porte va-et-vientSeal for double action door

4

948002

2

907019907020

1

903010

3

Dichtung_Rahmen_GB

5060

333

948002

2

907019907020

1

903010

3

Kit 915409


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Installation of sealing setNR Single action door leafOpening outwards – 1 and 2 leaf door

1434

6.5

5033

333

3

Kit 915409


4

948002

903010

907019907020

903010

948002

333

333

50

1

1

2

2

907019907020

3

3

Track-weld plates 907019/907020 to the top & bottomof the leaf edges, a maximumof 8 plates are required for adoor leaf of 2450 mm high.The top & bottom plates arefitted 50 mm in from the top& bottom edges of the doorleaf to the centre of the platewith the remaining plates equispaced at no more than 333 mmcentres.Complete fabrication of doors asrequired & powder coat if doorsare in steel.

After painting doors fixintumescent strips 948002between the plates in ac-cordance with the instruc-tions in the fuego lightfabrication binder & deliverydocumentation.

Bond & pin insulating boar-ding 903010 over 948002intumescent strips & bet-ween plates.

Screw fix the AFT aluminiumholder to the plates usingM4 machine screws & fixintumescent pack & AFTgasket to holder.Ensure gap at meeting stileedges are 12 mm for bothdouble and single doorapplications.

1

2

3

4

Dichtung_Flügel_GB_ausw

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Installation of sealing setNR Single action door leafOpening inwards – 1 and 2 leaf door

1434

6.5

5033

333

3

Kit 915409


4

948002

903010

907019907020

903010

948002

333

333

50

1

1

2

2

907019907020

3

3

Track-weld plates 907019/907020 to the top & bottomof the leaf edges, a maximumof 8 plates are required for adoor leaf of 2450 mm high.The top & bottom plates arefitted 50 mm in from the top& bottom edges of the doorleaf to the centre of the platewith the remaining plates equispaced at no more than 333 mmcentres.Complete fabrication of doors asrequired & powder coat if doorsare in steel.

After painting doors fixintumescent strips 948002between the plates in ac-cordance with the instruc-tions in the fuego lightfabrication binder & deliverydocumentation.

Bond & pin insulating boar-ding 903010 over 948002intumescent strips & bet-ween plates.

Screw fix the AFT aluminiumholder to the plates usingM4 machine screws & fixintumescent pack & AFTgasket to holder.Ensure gap at meeting stileedges are 12 mm for bothdouble and single doorapplications.

1

2

3

4

Dichtung_Flügel_GB_einw

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18UK

Forster’s series of profiled steel sections and the corresponding accessories have been developed for a wide range of applications in the manufacture of metal structures and façades. These series are designed for processing by specialist firms in the metal-working industry, window construction and similar, who are familiar with the appropriate technical standards, particularly in the field of metal working, door, window and façade construction and where an adequate knowledge of all relevant standards, directives and suppliers’ processing instructions can safely be assumed.

All the documentation published by us concerning the combination, erection, arrangement, processing, refinement and assembly of the articles on offer are voluntary services intended as suggestions and ideas for the expert, or else represent a report on combinations and installations already assembled. In all cases when using this documentation, the expert must always critically study whether the sugges-tions and ideas are suitable and appropriate for the case in point, since loads and stresses vary so greatly that it is impossible in this kind of documentation to cover every eventuality occurring in practice.

Technical support in planning and project work

Free of charge technical consultation during planning and project preparation does not form part of our quotation or contract of sale as either a primary or secondary obligation. Forster Profile Systems Ltd. has no intention to create legal relations in this regard.

All ideas, suggestions for tender, design and installation, static calculations, material calculations, etc. provided within the context of con-sultation and discussion, in the form of sketches, drawings, correspondence or plans drawn up by our employees are made to the best of our knowledge and ability and shall be considered a free of charge service without any obligation for which we do not accept any liability. The responsibility for the planning lies at all times exclusively with the builder and architect. On-site plans will not be verified by Forster Profile Systems Ltd.

A separate consultancy contract involving payment must be concluded in the written form if information of a binding nature is required, especially with regard to the installation of the elements and the building physics involved in problems such as static calculations, fastenings, thermal insulation, waterproofing, fire, smoke and sound protection, etc. or to the installation of components from other manufacturers in the façades or metal structures from Forster Profile Systems Ltd.

Warranty

Unless a written agreement on the contrary has been concluded, the warranty granted by Forster Profile Systems Ltd. applies solely to the extent of the “General Conditions of Sale and Delivery of Forster Profile Systems Ltd.” with which the customer is already familiar.

In all cases the warranty only applies provided that original construction parts (profiles, accessories, fittings) are used from the currently valid Forster range. All liability is declined for any damage arising from the use of articles other than Forster original articles. If articles other than Forster original articles are used, test certificates and attestations granted to Foster for constructions built using such articles are deemed to be invalid.

Note

The up-to-dateness, completeness or quality of the contents are not guaranteed. We reserve the right to make technical alterations in the content wholly or partially with no prior notice. We are not liable for damages of any kind, which arise from the use of the information in this document or on the basis of its incompleteness.

The non-observance of the information on the home page of the manufacturer which is currently retrievable, specific for the product, as well as general, in particular with regard to the use for the purpose intended, safety regulations, product performance, product maintenance as well as the duty to inform and instruct, releases the manufacturer from his liability for his product.

General advice

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19UK

Fassaden / Façades / Curtain walls

Fenster / Fenêtres / Windows

Türen / Portes / Doors

Brand- und Rauchschutz / Coupe-feu et pare-flamme / Fire and smoke protection

light

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Profilsysteme in Stahl und Edelstahl

Systèmes de profilés en acier et en acier inox

Steel and stainless steel profile systems

Forster Profile Systems (UK) Ltd. | Units B3 & B4 Waleswood Industrial EstateGB-Rotherham S26 5PY | T +44 1909 29 50 00 | [email protected] | www.forster-profile.ch

non-rebated and non-latched single action door (nr) ei30 / ei60 · seal for double action door 4 ×...

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