„no company has either the time or the resources necessary to learn only from its own mistakes”....
TRANSCRIPT
„No company has either the time or the resources
necessary to learn only from its own mistakes”.
James Harrington
Low performance costs money!
Manual measurements entail:
Slower and less efficient decision-making process
Greater production loss
Less motivated employees
The evolution of efficiency in managing the Enterprise
Manual measurements Automatic measurements
The lack of consistency between the efficiency parameters of the machines and quality parameters of manufactured products
The elimination of microeconomic and technological barriers!
STOP!
Too low production capacity in relation to market demand
The lack of technological tools necessary for optimal management of production processes
Metering production processes – why is it worth it?
The system of reporting events in real time
The reliability of the data provided by the system
Metering production processes – why is it worth it?
The system of reporting events in real time
The reliability of the data provided by the system
Metering of the machines which are difficult to deal with using a system of manual data collection
The elimination of paper document flow
No risk of losing factory warranty coverage on production machines
The modules of e-Production system
Employees Library Catalogue Machine Facilities Reports Settings
Employees Module / selected features
Employees
Creating catalogues of Employees
Assigning specific roles, positions and qualifications to Employees
Creating licences to machines
Granting access to web and mobile applications of e-Production
Library Module / selected features
Library
Machine inventory
Defining properties of the manufactured products
Creating lists of notifications related to events
Creating formulas for Process Performance Analyses (PPA)
Configuring PLC drivers
Configuring the OPC server query frequency
Catalogue Module / selected features
Catalogue
Defining characteristics of products and components
Defining catalogues of products and components
Machine Facilities Module / selected features
Machine Facilities
Creating the administrative units of a production plant
Assigning Foremen and Leaders to selected production halls
Creating production lines
Creating inventory of operator panels
Keeping machine records
The architecture of e-Production system
Machine Facilities
Installation of sensors, drivers and network devices
The architecture of e-Production system
Ethernet
Database and the server
The architecture of e-Production system
Ethernet
Touch screen
The architecture of e-Production system
Instructions
RFID card readers
The architecture of e-Production system
Ethernet
Process control
Process control
The architecture of e-Production system
EthernetInstructions
Effectiveness reports
Effectiveness reports
The architecture of e-Production system
EthernetProcess control
Instructions
Senior Manager Area Leader Machine OperatorLine ManagerThe owner of Machine Facilities
The architecture of e-Production system
RESULTS!
Motivation Waste Productivity
+ 100% - 10% + 30%
What do you gain?
Ongoing analysis of production indicators
Interface with touch screens to monitor machines
A system of reporting events working in real time
Support for TPM processes and Action Lists
One comprehensive system with low license and implementation costs
About the Manufacturer – QSG Group
Designers of creative IT solutions
Experienced quality managers and skilled
programmers
Extensive department of software quality
maintenance
Project Management Office
Competencies to create own products,
dedicated solutions and software on demand,
cross-platform web and mobile applications.
www.qsg-company.com
THANK YOU FOR YOUR ATTENTION