no 1 1000 visionary sme programme august 2013 cii
TRANSCRIPT
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No 1
1000 Visionary SMEProgramme
August 2013CII
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No 2
What is VLFM?
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No 3
What is VLFM Programme
A project of bilateral importance as agreed by the Prime Ministers of Japan and India in December 2006 – support from JICA and NMCC
The first worldwide innovative management transformation programme created with guidance from Japanese experts
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No 4
Unique Win-Win Partnership
• Confederation of Indian Industry
• Government of India • National Manufacturing
Competitiveness Council• Ministry of Human
Resource Development• Government of Japan
• Japan International Co operation Agency
• Indian Institute of Technology, Kanpur and Madras
• Indian Institute of Management, Calcutta
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No 5
Visionary Leaders With Big M ConceptTechnical
ChangeGlobal
ChangeRegulatory
Change
Supply Chain
Manufacturing Process Change
Societal Change
Environmental Issue
R&D Product Design
ProductionAfter Sales
Service/ Warranty
Suppliers
Customer’s Apparent
and Latent Needs
Business Change
Source: Prof Shiba
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No 6
VLFM SystemOpportunity C
CEOs of community members +
New Companies
Opportunity A: Senior Mangers from
Manufacturing Sector Opportunity B: Middle Management Level from Manufacturing
Sector
Opportunity D – SMEs – vendors
of OEMs &Tier 1 Companies
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No 7
What Is Visionary SME?
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No 8
VSME Is The ProgrammeFor Tier 1 & Tier 2s
Work TogetherTo Create Tier Relationship
Of Win-WinAnd Develop Visionary SME
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No 9
3 Breakthrough In Visionary SMETo Create New Tier Relationship
‚ ƒ
�
Do &Demonstrate
Focus OnFlow
SystemApproach
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No 10
Do & Demonstrate
Order Instruct Check
Do & Demonstrate
Tier 1
Tier 2
Tier 1
Tier 2
Self learning
Traditional Way
Achieve Target, Target…
Visionary SME WayWin-Win Relationship
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No 11
Focus On Flow
QUALITY
COST
DELIVERY
COST
DELIVERY
QUALITY
Traditional Way
Total flowoptimisation
Flow
Functionalimprovement
Visionary SME Way
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No 12
System Approach
Traditional Way
Focus on individual SME Focus on system
SME1
SME2
OEM
Tier 21
Tier 12
Tier 11
Tier 22
Tier 23
Visionary SME Way
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No 13
How to start project?
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No 14
Organisational Set-up
‚ ƒ
�CEO’s Initiative
Graduates of Opp. A(Minimum 2 person)
3-5 Tier 2s
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No 15
CEO’s Initiative
1.VSME is the CEO’s Project
2.Spend 2 to 3 hrs per month to
review activities
3.Participate in Mod 1, Mod 2 and
all CEO’s Review
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No 16
Tier 1 & Tier 2s = Project
OEM: Sponsorship
Tier 2 Plant(SME)
Tier 1 Plant
3-5 Tier 2s/ Project
Project AProject BProject C
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No 17
Uniqueness Of Project Organisation
Tier 2Project-1
Tier 1CEO/COO
Tier 1Project
Plant HeadFunctional HeadTier 2 Support Engineer (full-time)
ICG
OwnerPlant Head
Tier 2Project-2
full-time
Tier 2Project-3
Graduates of Senior Managers’ Course (VLFM)
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No 18
Participate CEO Seminar
Who: CEO + __
When: 20 September 2013
Where: Centre Of Excellence,
CII Mumbai
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No 19
How 1 Year VSME CourseIs Organised?
- Road Map -
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No 20
Learnnew tool
Practiceat model
line
Reviewby
CEO
Change Tier 1 First, Then Diffuse To Tier 2sTier 1
Implement first
Practiceat model
line
Tier 2Adopt same practice
Learnnew tool
Practiceat model
line
Reviewby
CEO
Practiceat model
line
2 days
1 month
1 day
1 monthDiffuse
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No 21
One Year Journey: Batch 4
Implement Implement Implement Implement
Customer(Tier 1)
Supplier(Tier 2)
Step 0Mindset change
Step 1Design Flow
Step 2Control flow
Step 3Create
Tier relationship
Learn
Learn
Learn
Diffuse to Tier 2 by “Do & Demonstrate”
Step 0Mindset change
Step 1Design Flow
Step 2Control flow
Step 3Create
Tier relationship
Learn
ImplementLear
nImplement
Learn
ImplementLear
nImplement
Sept -2013CEO
Seminar
Sept -2014
CommunityActivities
for MutualSuccess
Learn
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No 22
Tentative Schedule for Visionary SME Course, Batch 4
Module Day Therme Module Day Theme
Oct-13 Module 1 2 Breakthrough management
Nov-13 Module 2 2 Customer focus
Dec-13 Module 3 3 VMap 1 & 2
Jan-14 Module 4 1/Project
Feb-14 Module 5 2 Heijunka Module 3A 2 VMap 1 & 2
Mar-14 Module 6 1/Project
Apr-14 Module 7 2 Pull System Module 5A 2 Heijunka
May-14 Module 8 2 VMap 3 Module 8A 2 VMap 3
Jun-14 Module 9 2 Standardised Work Module 9A 2 Standardised Work
Jul-14 Module 10 1/Project
Aug-14 Module 11 1/Project
Sep-14 Module 12 1
<Note> *): Joint Workshop for Tier 1 & Tier 2
Community building *)
3S Map Practice
Tier 1 Tier 2
CEO Review-1 *)
CEO Review-2 *)
CEO Review- *)
Tier relationship *)
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No 23
What Are The ResultsOf Visionary SME
For The Last 3 Years?
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No 24
Visionary Leaders Developed
Tier 1
Tier 2
201120122013
Nos of plants participated(cumulative)
201120122013
Nos of Real Change Leader developed(cumulative)
201120122013
201120122013
Total: 288
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No 25
Result-1: Delivery Performance
Delivery of Tier 1 to
OEM
Delivery ofTier 2 to Tier
1On-Time-In-Full (OTIF)
: 97-100%= No delay in deliveryof timing & quantity
OEMTier 1Tier 2
On-Time-In-Full (OTIF): 97-100%
= No delay in deliveryof timing & quantity
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No 26
Result-2:Increase Of Productivity
Tier 1
Tier 2
0
0.5
1
1.5
2
2.5
3
3.5
4
Average2.2 times
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
Average2.0 times
Highest:3.7timesHighest:4.1times
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No 27
Result-3:Reduction Of Inventory (WIP)
Tier 1
Tier 2
58-62%85%
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No 28
Result-4: Business Growth
May-12 May-130
0.020.040.06
0.080.1
0.12
0.14
0.0800000000000002
0.13
NSV (Mn$)
Tier 1
Tier 2
1.5 Times
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No 29
What Will HappenAfter 1 Year VSME?
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No 30
Expand & Sustain Activities
Create model line(Snowball)
VSME Course
Diffuse transformationto entire plant
Start
Community activities
for mutual success
Expand transformationto other plant
Type 1 Activities
Type 2 Activities
Type 3 Activities
Type 4 ActivitiesGoal
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No 31
Create Tier Relationship of Win-Win
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No 32
Create Tier Relationship of Win-Win
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No 33
Maintain Tier RelationshipOf Win-Win
IsThe Basis Of
Business Growth & Profit For Both Customer & Supplier
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No 34
Thank you!