nitin corporation 402, 4th floor, bezzolacommercial … · 2018. 11. 27. · nitin corporation, 1...

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NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402, 4 th Floor, BezzolaCommercial Complex, Sion Trombay Road, Chembur, Mumbai 400071, India. WEB : www.corponit.com E MAIL : [email protected] [email protected] PH (O) : +91 - 22 - 25235386 : +91 - 22 - 25234478 THE FOLLOWING UNUSED POWER PLANT IS AVAILABLE FOR SALE WITH US WITH IMMEDIATE DELIVERY: 1 No. - 13.6 MW UNUSED Biomass Fuelled Boiler Plant & TG Set, having the Following Technical Specifications:

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Page 1: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1

INDIA Fuelled Boiler & TG Set

NITIN CORPORATION

402, 4th

Floor,

BezzolaCommercial Complex,

Sion – Trombay Road,

Chembur,

Mumbai – 400071,

India.

WEB : www.corponit.com E – MAIL : [email protected]

[email protected]

PH (O) : +91 - 22 - 25235386

: +91 - 22 - 25234478

THE FOLLOWING UNUSED POWER PLANT IS AVAILABLE FOR SALE WITH US WITH

IMMEDIATE DELIVERY:

1 No. - 13.6 MW UNUSED Biomass Fuelled Boiler Plant & TG Set, having the Following

Technical Specifications:

Page 2: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 2

INDIA Fuelled Boiler & TG Set

BOILER DETAILS: Year of Manufacture : 2008

Year Commissioned : Not commissioned (UNUSED)

Condition : As new

Operating Hours : 0 hours

Status : Stored in Warehouse, partially manufactured

Manufacturer : AnsaldoCaldaie, Italy

Type : Grate fired

Thermal Input : 50 MW

Design Steam Flow : 55,000 kg/h

Design Steam Pressure : 55 bara

Maximum Continuous Steam Pressure : 65 bara

Rated Steam Temperature : 450 °C (± 5 °C)

Boiler Efficiency : >90%

Type of Firing : Grate fired

Fuel Type : Biomass from forest residues and other solids

Design Fuel Characteristics : 2,938 kcal/kg (12,300 kJ/kg)

Calorific Value : 30%

Humidity : 34.93%

Carbon : 4.23%

Hydrogen : 28.69%

Oxygen : 0.13%

Nitrogen : 0.03%

Sulphur : 0.01%

Chlorine : 1.99%

Aggregates

Design Fuel Ranges

Calorific Value : 2,388 to 3,580 kcal/kg 10,000 to 15,000 kJ/kg

Humidity : 20 – 40 %

Ash + Aggregates : 3.5 %

Sulphur : <0.1 %

Chlorine : <0.05 %

Heavy Metals : None

Specific Weight : 250 – 400 kg/m3

Size Distribution : Min. 90% < 50mm

Max. 20% < 2mm

100% < 100mm

Max. Fuel Flow : 18,000 kg/h

Minimum Calorific Value at-

Full Load (50 MWthermal) : 2,200 kcal/kg (9,200 kJ/kg)

Minimum Calorific Value at-

90% Load (50 MWthermal) : 2,000 kcal/kg (8,400 kJ/kg)

STEAM TURBINE DETAILS:

Year of Manufacture : 2008-09

Year Commissioned : Not commissioned (UNUSED)

Condition : As new

Operating Hours : 0 hours

Status : Stored in Warehouse

Manufacturer : GE Thermodyn

Type : Impulse, Condensing

Economical Rating : 13,250 kWe

Maximum Continuous Rating : 13,450 kWe

Page 3: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 3

INDIA Fuelled Boiler & TG Set

Rated Speed : 6,540 rpm

Inlet PressureRated : 54 Bar abs.

Maximum : 59 Bar abs.

Inlet TemperatureRated : 445 °C

Maximum : 455 °C

Bleed

Rated Pressure : 2.93 Bar abs.

Maximum Pressure : 3 Bar abs.

Minimum Pressure : 2.84 Bar abs.

Rated Flow : 3,486 kg/h

Maximum Flow : 5,985 kg/h

Minimum Flow : 2,466 kg/h

Exhaust Pressure

Rated : 0.12 Bar abs.

Maximum : 0.251 Bar abs.

Minimum : 0.07 Bar abs.

Inlet Flow

Rated : 54,490 kg/h

Maximum : 55,490 kg/h

Performance and Guaranteed Data (54 bara, 54,490kg/h)

Case 1 (Off Design)

Power : 12,590 kWe

Inlet Temperature : 420 °C

Bleed Flow : 5,840 kg/h

Bleed Pressure : 2.87 Bar abs.

Exhaust Pressure : 0.114 Bar abs.

Case 2 (Worst Case 2)

Power : 12,500 kWe

Inlet Temperature : 415 °C

Bleed Flow : 5,985 kg/h

Bleed Pressure : 2.84 Bar abs.

Exhaust Pressure : 0.11 Bar abs.

Case 3 (Min Tamb)

Power : 13,450 kWe

Inlet Temperature : 445 °C

Bleed Flow : 4,144 kg/h

Bleed Pressure : 2.89 Bar abs.

Exhaust Pressure : 0.07 Bar abs.

Case 4 (Max Tamb)

Power : 12,490 kWe

Inlet Temperature : 445 °C

Bleed Flow : 2,466 kg/h

Bleed Pressure : 3 Bar abs.

Exhaust Pressure : 0.251 Bar abs.

Performance and Guaranteed Data (@ 54 bara)

Case 2A (Worst Case 1)

Power : 13,030 kWe

Inlet Temperature : 445 °C

Inlet Flow : 53,690 kg/h

Bleed Flow : 3,458 kg/h

Bleed Pressure : 2.89 Bar abs.

Exhaust Pressure : 0.118 Bar abs.

Case 2B (Worst Case 2)

Page 4: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 4

INDIA Fuelled Boiler & TG Set

Power : 12,800 kWe

Inlet Temperature : 445 °C

Inlet Flow : 55,490 kg/h

Bleed Flow : 3,547 kg/h

Bleed Pressure : 3.06 Bar abs.

Exhaust Pressure : 0.115 Bar abs.

Case 3A (Min Tamb)

Power : 13,030 kWe

Inlet Temperature : 445 °C

Inlet Flow : 52,990 kg/h

Bleed Flow : 4,021 kg/h

Bleed Pressure : 2.80 Bar abs.

Exhaust Pressure : 0.070 Bar abs.

Case 4B (Max T amb)

Power : 12,470 kWe

Inlet Temperature : 445 °C

Inlet Flow : 54,990 kg/h

Bleed Flow : 2,470 kg/h

Bleed Pressure : 3.03 Bar abs.

Exhaust Pressure : 0.2542 Bar abs.

Case 5 (105% Steam)

Power : 13,600 kWe

Inlet Temperature : 445 °C

Inlet Flow : 55,490 kg/h

Bleed Flow : 4,220 kg/h

Bleed Pressure : 2.95 Bar abs.

Exhaust Pressure : 0.070 Bar abs.

REDUCTION GEAR DETAILS: Type : Parallel Shaft

Input Speed : 6,540 rpm

Output Speed : 1,500 rpm

Ratio : 4.36 : 1

ALTERNATOR DETAILS: Type : Sychronous, brushless, 4 pole AC generator

Apparent Power : 17,000 kVA

Power Factor : 0.8

Active Power : 13,600 kW

Rated Voltage : 11,000 V

Rated Speed : 1,500 rpm

Phases : 3

Frequency : 50 Hz

SCOPE OF SUPPLY

No Item Supplier

Scope

Custome

r Scope

Not

Appl.

BIOMASS FUEL FEEDING SYSTEM

1 Fuel feed system upstream feed hopper X

2 Feed hopper (50 mc) with distribution devices X

FUEL COMBUSTION SYSTEM

Page 5: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 5

INDIA Fuelled Boiler & TG Set

1 Grate mechanical biomass feeder X

2 Reciprocating grate with hydraulic drive station X

3 Ash collecting hoppers X

4 Air, flue gas, gas recycle dampers. X

5.a Primary air FD fan complete with motor and silencer. X

5.b Secondary air FD fan complete with motor and silencer X

6 Gas Recycle fan with motor and coupling X

7 Gas recycle, flue gas, air ducts. X

8 Combustion air heater X

BOILER SYSTEM (pos. 2, 3a, 3b, 4, 6, 7, readiness

ststus 72%)

1 Boiler drum X

2 Combustion chamber and radiant section X

3a Convective section lateral wall X

3b Screen X

4 Superheater section X

5 Desuperheaters X

6 Evaporator X

7 Economizer HT X

8 Combustion chamber refractory lining X

9 Steam generator interconnecting piping with drain X

10 Final heat recovery exchanger for condensate preheating X

11 Heat exchanger condensate/feed water (Final preheater) X

12 Boiler interconnecting piping X

Pre-manufacturing not done

13 Secondary connecting piping within battery limits X

Pre-manufacturing not done

14a. Control valves. X

14b. Manual, pneumatic, safety valves X

15 NOx abatement system (SNCR type) X

16 Silencers for safety and start-up valves. X

17 Boiler sootblowers (ECO) X X

18 Connections for future boiler sootblowers

19 Gangways for access to sootblowers X

20 Mechanical rapping device for boiler cleaning (EVA-SH) X

21 Economizer mechanical cleaning system with metal

spheres

X

22 Gangways for access to rapping device X

23 Sootblowers for air preheater X

24 Gangways for access to sootblowers for air preheater X

25 Boiler support structure with stairs ladder and platform for

inspection and

X

maintenance access

ASH COLLECTING and CONVEYING SYSTEM

1 Double flap valve for boiler and grate ash discharge X

2 Ash conveying system for boiler and grate X

Page 6: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 6

INDIA Fuelled Boiler & TG Set

3 Ash storage system X

FLUE GAS TREATMENT SYSTEM

1 Multicyclone X

2 Flue gas treatment system (dry type) X

3 ID fan complete with motor and coupling X

4 Main stack X

5 Flue gas duct X

BOILER FEED WATER SYSTEM

1 Deaerator with feed water tank and supporting structure X

2 Feed-water pumps (electric) X

3 Piping from deaerator to feed-water pumps X

4 Piping from feed-water pumps outlet to economiser inlet X

5 Pressure reducing station steam to deaerator X

6 Recirculating pumps to water preheater X

7 Connecting pipe for recirculation pumps X

8 Chemicals mixing and dosing system X

9 Water/ steam sampling system X

10 Demi water production plant X

BLOWDOWN SYSTEM

1 Continuous & intermittent Blow-down tank X

2 Interconnecting piping between steam generator and tank X

3 Piping between blow-down tank and water discharge X

INSULATIONS with aluminium cover sheet

1 Drum insulation X

2 Deaerator insulation X

3 Boiler & economizer insulation X

4 Piping insulation within battery limits X

5 Gas ducts insulation within battery limits X

6 Stack insulation for personnel protection X

7 Air ducts insulation X

8 Personnel protections on blow-down tank X

9 Refractory (combustion chamber, hot ash hopper) X

INSTRUMENTATION AND ELECTRICAL

EQUIPMENT

1 Local instrumentation X

2 Control and automation system X

3 Combustion grate automation X

4 Burner management system (BMS) with local panel X

5 Hammers control system X

6 Sootblowers control system X

7 Instrumentation cables and cables trays up to Junction

boxes

X

8 Cables from JB to BB electrical & control X

room

9 Boiler lighting system X

10 Enbloc cabinet to house electrical, control and protection X

Page 7: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 7

INDIA Fuelled Boiler & TG Set

boiler

systems(PLC+BMS)

11 LV and MV power centers for the control and the feed of

motors electrical

X

users included in the supply

12 Power cables and cable trays from field to BB electrical

and control room.

X

13 Flue gas analyser CO- O2 X(O2) X(CO)

14 Flue gas continuous monitoring system with local

climatized room

X

15 Winterization tracing X

16 Water/steam analyser X

17 Main and secondary earthing connections X

18 Earthing grid X

19 Stack warning lights X

BURNERS

1 Gas start-up burners X

2 Post combustion burner X

3 Biomass dust burner X X

4 Fuel gas train X

5 Local ignition panel X

MISCELLANEOUS

1 Transport at site X

2 Boiler fire fighting system X

3 Dry boiler conservation (ROT NO2 injection valve, Cust

NO2 bottle set)

X

4 Spare parts for commissioning X

5 Boiler conservation and packing X

ENGINEERING ACTIVITIES

1 Base engineering X

2 Detail engineering X

3 Technical documentation X

4 Pressure certification X

5 Instruction and maintenance handbooks X

6 Quality control system X

CONSTRUCTIONS AND ERECTION

1 Site preparation and storage area X

2 Foundations X

3 Civil works X

4 Anchor bolts and foundation plates X

5 Anchor bolts installation X

6 Transport to site X

7 Site erection including cranes, hoisting device, temporary

structure and

X

welding devices

8 Boiler hydrostatic test at site till performing X

Page 8: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

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INDIA Fuelled Boiler & TG Set

9 Acoustical lining freeze protection and electrical tracing X

10 Final painting X

11 Anti- freeze protection X

12 Alkaline boiling X

13 Acid washing X

14 Water and chemicals for boiling disposal X

15 Commissioning and start-up X

16 Flushing of steam lines X

17 Test and shop inspection in accordance with local

regulations

X

18 Performance test X

19 Personnel training X

20 Site cleaning X

21 Site surveillance X

One (1) Lot of partially completed Boiler Pressure Parts, as follows:

Item Description Length Width Height Weight

mm mm mm kg

1 Furnace - Front Wall – Upper Right Section 8,200 4,220 2,800 4,050

2 Furnace - Front Wall – Upper Left Section 8,200 4,120 2,800 3,900

3 Furnace - Front Wall – Lower Right Section 8,000 4,330 3,550 3,900

4 Furnace - Front Wall – Lower Left Section 8,000 4,230 3,550 3,800

5 Furnace – Rear Wall – Right Section 12,300 4,510 3,100 6,390

6 Furnace – Rear Wall – Left Section 12,300 4,400 3,100 6,420

7 Second Pass - Front Wall – Right Section 12,300 4,120 3,000 5,300

8 Second Pass - Front Wall – Left Section 8,650 4,220 3,050 4,600

9 Second / Third Pass – Intermediate Wall – Right

Section

8,650 4,120 3,050 4,500

10 Second / Third Pass – Intermediate Wall – Left

Section

11,600 4,200 2,700 4,500

11 Third Pass – Rear Wall – Right Section 11,600 4,200 2,700 4,450

12 Third Pass – Rear Wall – Left Section 3,805 2,600 220 1,120

13 Left Wall – Radiant Chamber – First Section 3,805 2,600 220 1,120

14 Right Wall – Radiant Chamber – First Section 14,650 3,620 220 5,700

15 Left Wall – Radiant Chamber – Second Section 14,660 3,620 220 5,700

16 Right Wall – Radiant Chamber – Second Section 15,650 3,650 220 6,000

17 Left Wall – Radiant Chamber – Third Section 15,650 3,650 220 6,200

18 Right Wall – Radiant Chamber – Third Section 15,705 3,080 220 4,550

19 Left Wall – Radiant Chamber – Fourth Section 15,705 3,080 220 4,550

20 Right Wall – Radiant Chamber – Fourth Section 12,305 2,670 220 3,150

21 Left Wall – Radiant Chamber – Fifth Section 12,305 2,670 220 3,150

22 Right Wall – Radiant Chamber – Fifth Section 12,300 4,120 3,000 5,300

23 Steam Drum 11,200 2,000 2,300 23,200

24 Module 1 – Evaporator # 1 / Super-heater # 3 8,500 5,800 3,850 41,750

25 Module 2 – Super-heater # 2 8,500 5,800 3,400 39,400

Page 9: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

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INDIA Fuelled Boiler & TG Set

26 Module 3 – Super-heater # 1 8,500 5,800 2,650 32,850

27 Module 4 – Evaporator # 2 8,000 5,800 2,600 32,700

28 Bank 1 – Economiser 6,350 3,950 3,550 33,400

29 Bank 2 – Economiser 6,350 3,950 3,550 33,400

30 Bank 3 – Economiser 6,350 3,950 3,675 34,450

31 Bank 4 – Economiser 6,350 3,950 3,675 34,450

32 Bank 5 – Economiser 6,350 3,950 3,550 33,400

33 Collector Manifold – Front Wall – Right Section 4560 520 275 570

34 Collector Manifold – Front Wall – Left Section 4460 520 275 560

General Overview of the Manufacturing Status of the Pressure Parts

Turbo-generator

Turbine

Base mounted on structural steel base plate

Anchor bolts for installation on foundation

Piping according to THERMODYN standard specifications (ASME code)

Maximum factory packaging including HP oil reservoir, lube and control oil piping,

instrument tubing and steam seal piping, with instrumentation and controls wired with flexible

conduits out to junction boxes at the skid limits.

A wiring with conduits (termination with flexible conduits) can be quoted

High pressure outer casing

Exhaust casing

Cascaded moisture drains for extracted steam path moisture

Exhaust hood spray system

Rotor Assembly

Removable coupling hub installed on shaft end

Nozzles and diaphragms

Labyrinth style, spring backed segmented interstage and gland packing made of stainless steel

Journal bearings

Thrust bearings

Inlet emergency stop valve(s)

Inlet control valves

Steam seal system

Non return valve(s)

Turning gear

Thermal insulation and lagging

Coupling guard

Turbine factory tests as per THERMODYN standard quality control plan

Turbine instrumentation

Piping and wiring on skid

Gear

Single train, horizontally offset design

Pressure lubricated journal bearings

High speed flexible coupling with coupling guard

Page 10: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 10

INDIA Fuelled Boiler & TG Set

Low speed flanged coupling with coupling guard

Acoustic hood

Instrumentation

Generator

Generator Assembly, totally enclosed water to air cooled (TEWAC)

Soleplates or baseplate and anchor bolts for installation on foundation

Shaft grounding brush

Generator anti-condensation heaters

Wiring and instrumentation

Coolers

Exciter

Brushless excitation system

Generator Control, Protection Measuring & Synchronizing Panel

Automatic and manual voltage regulator

Protections with a digital protection relay

Synchronizing panel

Generator line and neutral cubicle

Line side cubicle or frame integrated

Neutral cubicle (common with line cubicle and installed side-by-side or above to the

generator)

Lube Oil System

Remotely mounted lube oil reservoir fabricated from welded carbon steel with an internal

coating

One full size gearbox low speed shaft driven oil pump (main) - Maximum height between

main pump and oil system : 3 m

One full size AC motor driven oil pump (stand-by)

One DC motor driven emergency lube oil pump and a DC motor starter shipped loose to be

mounted locally by Customer

2 full capacity stainless steel lube oil coolers, plate type (Fresh water with filtration less than

500µm)

Two full capacity carbon steel lube oil filters

One AC motor driven vapor extractor

One lube oil temperature thermostatic control valve

Electric heater

Stainless steel lube oil supply piping downstream filters

Carbon steel return piping and supply piping upstream filters

Factory testing and inspection per THERMODYN's standard

Generator Control, Protection Measuring & Synchronizing Panel

Automatic and manual voltage regulator

Protections with a digital protection relay

Synchronizing panel

Page 11: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

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INDIA Fuelled Boiler & TG Set

Generator line and neutral cubicle

Line side cubicle or frame integrated

Neutral cubicle (common with line cubicle and installed side-by-side or above to the

generator)

Lube Oil System

Remotely mounted lube oil reservoir fabricated from welded carbon steel with an internal

coating

One full size gearbox low speed shaft driven oil pump (main) - Maximum height between

main pump and oil system : 3 m

One full size AC motor driven oil pump (stand-by)

One DC motor driven emergency lube oil pump and a DC motor starter shipped loose to be

mounted locally by Customer

2 full capacity stainless steel lube oil coolers, plate type (Fresh water with filtration less than

500µm)

Two full capacity carbon steel lube oil filters

One AC motor driven vapor extractor

One lube oil temperature thermostatic control valve

Electric heater

Stainless steel lube oil supply piping downstream filters

Carbon steel return piping and supply piping upstream filters

Factory testing and inspection per THERMODYN's standard

Control Oil System

Turbine baseplate mounted, oil reservoir fabricated from welded carbon steel with an internal

and external epoxy coating

Two full size AC motor driven oil pump (main and standby)

Two full capacity cast iron oil filters

Control oil accumulator

One full capacity return oil cooler, plate type.

One full capacity return and filling oil filter

One full size gearbox low speed shaft driven oil pump (main) - Maximum height between

main pump and oil system : 3 m

One full size AC motor driven oil pump (stand-by)

One DC motor driven emergency lube oil pump and a DC motor starter shipped loose to be

mounted locally by Customer

2 full capacity stainless steel lube oil coolers, plate type (Fresh water with filtration less than

500µm)

Two full capacity carbon steel lube oil filters

One AC motor driven vapor extractor

One lube oil temperature thermostatic control valve

Electric heater

Stainless steel lube oil supply piping downstream filters

Carbon steel return piping and supply piping upstream filters

Page 12: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

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INDIA Fuelled Boiler & TG Set

Turbine Controls and Instrumentation

Turbine control panel IP 31 protection degree suitable for air conditioning local control room

installation

WOODWARD 505 governor

Bentl y Nevada 3500 Series m onitoring s ys tem for v ibration, ax ia l displacement, key phasor

and 2 out of 3 voting logic overspeed trip

PLC GE FANUC Rx3i simplex type:

Miscellaneous

Standard factory testing of equipment

Instruction books

Painting per manufacturer standard

One (1) Turbo-generator Set, packed as follows:

Item Description Length

mm

Width

mm

Height

mm

Weight

kg

1 Turbo-generator Package (mounted on

baseplate)

6,500 4,150 3,700 42,000

2 Foundation Fasteners 850 600 600 125

3 Emergency Oil Pump & Local Control Panel 1,300 1,100 550 175

4 Loose Section of Oil Piping 2,000 600 600 90

5 Miscellaneous Items 1,000 1,000 800 100

6 Special Tools Package – Steam Turbine 1,600 1,000 800 410

7 Spare Parts Package 800 800 800 70

8 Control Panel – Steam Turbine 2,400 1,000 2,350 820

9 Lube Oil Console 4,500 2,900 3,000 7,100

10 Oil Mist Eliminator 1,500 950 600 350

11 Gland Steam Condenser 3,400 1,200 2,900 750

12 Sole Plates & Fasteners 1,200 1,000 500 250

13 LSC & NSC 1,750 1,750 2,000 1,250

14 Special Tools Package – Generator 2,350 800 900 600

15 Protection Panel – Generator 1,900 1,100 2,600 900

16 Neutral Earthing Resistor 1,200 1,000 1,500 350

17 Generator Assembly 5,100 2,750 2,050 36,300

18 Cooler - Generator 3,900 2,400 1,300 2,300

EXCLUSIONS

Boiler

Transport and insurance.

Erection and Commissioning.

Site Performance Test.

Boiler training course.

Third Party Inspection.

Page 13: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

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INDIA Fuelled Boiler & TG Set

Demolition a/o requested activities to give site area accessible for erection.

Civil works (design, drawings, materials, etc.) for basement, sewer system roof a.s.o.

Boiler building.

Fire fighting system

All works and charge requested to soil preparation and removal of material or structure.

Rack and cable way specifically provided between boiler area and electrical room.

Flue gas treatment system (cyclones and fabric filter).

Flue gas continuous monitoring system.

Exhaust fan

Stack

Flue gas analyser

Boiler lighting system outside cabinets of our supply

DCS and UPS system

MCC

General main switch to feed Power Center

All expenses for special test, if required, to be effectuated at Supplier workshop or on site

Storage and conveying of fuel outside specified Battery Limits

Conveying and storage of ashes outside specified Battery Limits

Piping, valves, connections, instruments, equipment a.s.o. outside specified Battery Limits

Hoist and lifting device for equipment maintenance.

Water treatment plant for demi and cooling water

Supports of other equipment and interface connections.

Fuels requested for pre commissioning, commissioning, test and operation.

Utilities such as electric power, demi water, cooling water, natural gas, steam, potable water,

lubricants, service and instrument air, filling material and consumptions requested for erection,

pre commissioning, commissioning, test and operation.

Permits for erection, commissioning and final test.

Whatever not indicated in the scope of supply.

Turbo-generator

Excluded Equipment:

Spare parts / special tools

Oil purifier

Switch-gear

Generator surge arresters and capacitors

Motor control center

Battery charger panel and batteries

220 V AC UPS

Control cables and raceways between locally installed junctions boxes and Stability studies for

integration of generator in the plant

Earthing equipment and ground network

Process steam and cooling water piping and valves

Thermal insulation of piping, ducts and auxiliary equipment

Automatic drain valves

Drains tank with raising system

By-pass system(s)

Condensing system

Acoustic hood on any part of equipment except for the gear

Winterization

Ladders, walkways and handrails

Foundation calculations and civil works

Page 14: NITIN CORPORATION 402, 4th Floor, BezzolaCommercial … · 2018. 11. 27. · NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1 INDIA Fuelled Boiler & TG Set NITIN CORPORATION 402,

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INDIA Fuelled Boiler & TG Set

Fire fighting system

Any equipment not listed in this document

Lube oil first filling

Control oil first filling

Excluded services:

Turbine no load tests in workshop

Rotor nominal speed balancing

Storage

Transportation and insurance

Complete erection and commissioning

Performance test on site

Turbine-generator training course

Third party inspections

TERMINATION POINTS

Boiler

The supply limits of our delivery will be as follows:

Item Location

COMBUSTION SYSTEM

Biomass fuel Fuel hopper on boiler front

Natural gas Welded connection 1 m within boiler area

Ash Redler conveyor discharge duct under the grate

STEAM GENERATOR

Demi water Manual valve flange 1 m within boiler area

Condensate Manual valve flange 1 m within boiler area

HP steam Welded connection 1 m within boiler area

LP steam Welded connection 1 m within boiler area

Safety valves discharge Exhausting piping outlet 3 m above the highest boiler

platform.

Start-up and electromatic valve discharge Exhausting silencer.

Vent header and boiler drum Exhausting piping outlet 3 m above the highest boiler

platform.

Drain and purge Outlet flange valve of drain and purge

Ashes Redler conveyor discharge hopper under the boiler

FLUE GAS / AIR and FLUE GAS DEPURATION SYSTEM

Flue gas Final Preheater outlet.

Combustion air Silencer inlet upstream FD fan.

Sample port Connections on ducts

ELECTRICAL & INSTRUMENTATION.

Instrumentation Terminals strip of cabinet/local control panels a/o JB

excluded cables up to PLC or BMS in control room

Control system Terminals strip of PLC and or BMS into boiler room

excluded cables to DCS in control room.

Electrical equipment on field Terminals of single equipment a/o local push button

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Equipment available at Workshop:

Description Supplier Pick List Weight

(kg)

3 Manual valves BONETTI 3025 55

Boiler access door BRUGIOTTI 3043 222

Instrumentation cables (pos . 10 20 40) to CAMUNA 3033 450

pos . 30 and 50 60 sent to Pignataro

Degasser + Strikers CATI 3028 14,322.00

A.P. fan + engine C.B.I. 3045 3,910.00

A.S. fan + engine C.B.I. 3046 2,375.00

R. F. fan + engine C.B.I. 3047 2,645.00

Blowdown Tank + spare parts COMIC 2000 3018 1,555.00

Manual globe valve CONTROLFLUID 3038 50

Steam traps DOUGLAS 3015 36

Hammers cleaning ECM 3030 9,660.00

Ash transport ECM 3031 23,322.00

Shutters ECM 3032 2,000.00

Grate module I - left / R1 KABLITZ 3002-01 21,000.00

Grate module II - middle / R2 KABLITZ 3002-02 20,000.00

Grate module II - right / R3 KABLITZ 3002-03 21,000.00

Pusher housing R1-R2-R3 and Hopper KABLITZ 3002-04 8.397,00

beneath pusher housing

Hopper housing / Gate valve R1-R2-R3 KABLITZ 3002-05 8.692,00

Hydraulic Unit and accessories

N.10 Rotary Sootblower (ECO) NIRAFON 3027 1.710,00

Boiler Buckstays OMG 3014 19.814,00

Closing plates OMG 3024 4.132,00

Control valves (Deposit - lack VlvCarraro) PARCOL 3035 840,00

Profiles - Plates - Sheets ROLLA 3041 9.375,00

Foundation Bolts SOTECO 3000 4.647,00

Prefabrication hoppers SPERANZA 3019 35.061,75

Primary elements TERCOM 3042 290,00

Skid dosing reagents WATER TEAM 3026 660,00

Start-up burners GENERAL 3037 850,00

BRUCIATORI

Manual valves < 2 " ( nr . 147 ) EUROPIPING 3029 1.015,00

Compressed air tank accessories EURAMAC 3051 2.808,00

Analog transmitters ABB SACE 3052 160,00

Ranked # 6 doors of observation CASTELLI 3054 30,00

Racc. signals cassettes & safety boxes PEIE 3050 355,00

excluded power cable up to LV-and MV panels in

electrical room

MISCELLANEOUS

Services On board of boiler

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Mat .of mounting Electr. Varied for electric ELFIT 3056 2.924,00

secondary

U-Bolt / Expansion Bolt (nr.237 pz.) CASTIM 3044 42,00

Air preheater oxidising UNITERM 3058 4.300,00

Mat . for the primary and secondary tires ITE 3059 512,00

Cable -way FEMI 3057 3.125,00

2 Control Valves ( Vlv ) PARCOL 3039 120,00

Textile Joint (nr.43) NEW COMPONIT 3060 350,00

Levels cil body. BONETTI 3048 260,00

O2 analyzer mod.5175 FER 3055 50,00

Tubes < 2 "for dest . Finale yard C.T.A. R5001 7.423,00

Fittings for pipes < 2 " (Parz.) To dest. final Chero Piping R5002 1.000,00

site

Fittings for pipes < 2 " (Balance) for dest . Chero Piping R5003 60,00

final yard

Ceramic fiber mats Esa 3067 1,00

Pressure gauges and thermometers Wika 3063 100,00

Pressure switches and thermostats E.Cella 3049 16,00

Skid - Compressor System Girodin Sauer 3053 1.985,00

Control System / automation systems AST 3065 828,00

Lance abatement system NOX De Vecchi 3034 170,00

Security valves Carraro

Equipment available at Warehouse:

Description Supplier Weight (kg)

Main structures and facilities including

secondary runways , railings, stairs and

grills)

ICOM 227,594.00

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Turbo-generator

The supply limits of Seller’s delivery will be as set-out in the Thermodyne Memo Number INTTC001

642, reproduced in the following pages.

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PHOTOGRAPHS:

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