nitin corporation 402, 4th floor, bezzolacommercial … · 2018. 11. 27. · nitin corporation, 1...
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NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 1
INDIA Fuelled Boiler & TG Set
NITIN CORPORATION
402, 4th
Floor,
BezzolaCommercial Complex,
Sion – Trombay Road,
Chembur,
Mumbai – 400071,
India.
WEB : www.corponit.com E – MAIL : [email protected]
PH (O) : +91 - 22 - 25235386
: +91 - 22 - 25234478
THE FOLLOWING UNUSED POWER PLANT IS AVAILABLE FOR SALE WITH US WITH
IMMEDIATE DELIVERY:
1 No. - 13.6 MW UNUSED Biomass Fuelled Boiler Plant & TG Set, having the Following
Technical Specifications:
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 2
INDIA Fuelled Boiler & TG Set
BOILER DETAILS: Year of Manufacture : 2008
Year Commissioned : Not commissioned (UNUSED)
Condition : As new
Operating Hours : 0 hours
Status : Stored in Warehouse, partially manufactured
Manufacturer : AnsaldoCaldaie, Italy
Type : Grate fired
Thermal Input : 50 MW
Design Steam Flow : 55,000 kg/h
Design Steam Pressure : 55 bara
Maximum Continuous Steam Pressure : 65 bara
Rated Steam Temperature : 450 °C (± 5 °C)
Boiler Efficiency : >90%
Type of Firing : Grate fired
Fuel Type : Biomass from forest residues and other solids
Design Fuel Characteristics : 2,938 kcal/kg (12,300 kJ/kg)
Calorific Value : 30%
Humidity : 34.93%
Carbon : 4.23%
Hydrogen : 28.69%
Oxygen : 0.13%
Nitrogen : 0.03%
Sulphur : 0.01%
Chlorine : 1.99%
Aggregates
Design Fuel Ranges
Calorific Value : 2,388 to 3,580 kcal/kg 10,000 to 15,000 kJ/kg
Humidity : 20 – 40 %
Ash + Aggregates : 3.5 %
Sulphur : <0.1 %
Chlorine : <0.05 %
Heavy Metals : None
Specific Weight : 250 – 400 kg/m3
Size Distribution : Min. 90% < 50mm
Max. 20% < 2mm
100% < 100mm
Max. Fuel Flow : 18,000 kg/h
Minimum Calorific Value at-
Full Load (50 MWthermal) : 2,200 kcal/kg (9,200 kJ/kg)
Minimum Calorific Value at-
90% Load (50 MWthermal) : 2,000 kcal/kg (8,400 kJ/kg)
STEAM TURBINE DETAILS:
Year of Manufacture : 2008-09
Year Commissioned : Not commissioned (UNUSED)
Condition : As new
Operating Hours : 0 hours
Status : Stored in Warehouse
Manufacturer : GE Thermodyn
Type : Impulse, Condensing
Economical Rating : 13,250 kWe
Maximum Continuous Rating : 13,450 kWe
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 3
INDIA Fuelled Boiler & TG Set
Rated Speed : 6,540 rpm
Inlet PressureRated : 54 Bar abs.
Maximum : 59 Bar abs.
Inlet TemperatureRated : 445 °C
Maximum : 455 °C
Bleed
Rated Pressure : 2.93 Bar abs.
Maximum Pressure : 3 Bar abs.
Minimum Pressure : 2.84 Bar abs.
Rated Flow : 3,486 kg/h
Maximum Flow : 5,985 kg/h
Minimum Flow : 2,466 kg/h
Exhaust Pressure
Rated : 0.12 Bar abs.
Maximum : 0.251 Bar abs.
Minimum : 0.07 Bar abs.
Inlet Flow
Rated : 54,490 kg/h
Maximum : 55,490 kg/h
Performance and Guaranteed Data (54 bara, 54,490kg/h)
Case 1 (Off Design)
Power : 12,590 kWe
Inlet Temperature : 420 °C
Bleed Flow : 5,840 kg/h
Bleed Pressure : 2.87 Bar abs.
Exhaust Pressure : 0.114 Bar abs.
Case 2 (Worst Case 2)
Power : 12,500 kWe
Inlet Temperature : 415 °C
Bleed Flow : 5,985 kg/h
Bleed Pressure : 2.84 Bar abs.
Exhaust Pressure : 0.11 Bar abs.
Case 3 (Min Tamb)
Power : 13,450 kWe
Inlet Temperature : 445 °C
Bleed Flow : 4,144 kg/h
Bleed Pressure : 2.89 Bar abs.
Exhaust Pressure : 0.07 Bar abs.
Case 4 (Max Tamb)
Power : 12,490 kWe
Inlet Temperature : 445 °C
Bleed Flow : 2,466 kg/h
Bleed Pressure : 3 Bar abs.
Exhaust Pressure : 0.251 Bar abs.
Performance and Guaranteed Data (@ 54 bara)
Case 2A (Worst Case 1)
Power : 13,030 kWe
Inlet Temperature : 445 °C
Inlet Flow : 53,690 kg/h
Bleed Flow : 3,458 kg/h
Bleed Pressure : 2.89 Bar abs.
Exhaust Pressure : 0.118 Bar abs.
Case 2B (Worst Case 2)
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 4
INDIA Fuelled Boiler & TG Set
Power : 12,800 kWe
Inlet Temperature : 445 °C
Inlet Flow : 55,490 kg/h
Bleed Flow : 3,547 kg/h
Bleed Pressure : 3.06 Bar abs.
Exhaust Pressure : 0.115 Bar abs.
Case 3A (Min Tamb)
Power : 13,030 kWe
Inlet Temperature : 445 °C
Inlet Flow : 52,990 kg/h
Bleed Flow : 4,021 kg/h
Bleed Pressure : 2.80 Bar abs.
Exhaust Pressure : 0.070 Bar abs.
Case 4B (Max T amb)
Power : 12,470 kWe
Inlet Temperature : 445 °C
Inlet Flow : 54,990 kg/h
Bleed Flow : 2,470 kg/h
Bleed Pressure : 3.03 Bar abs.
Exhaust Pressure : 0.2542 Bar abs.
Case 5 (105% Steam)
Power : 13,600 kWe
Inlet Temperature : 445 °C
Inlet Flow : 55,490 kg/h
Bleed Flow : 4,220 kg/h
Bleed Pressure : 2.95 Bar abs.
Exhaust Pressure : 0.070 Bar abs.
REDUCTION GEAR DETAILS: Type : Parallel Shaft
Input Speed : 6,540 rpm
Output Speed : 1,500 rpm
Ratio : 4.36 : 1
ALTERNATOR DETAILS: Type : Sychronous, brushless, 4 pole AC generator
Apparent Power : 17,000 kVA
Power Factor : 0.8
Active Power : 13,600 kW
Rated Voltage : 11,000 V
Rated Speed : 1,500 rpm
Phases : 3
Frequency : 50 Hz
SCOPE OF SUPPLY
No Item Supplier
Scope
Custome
r Scope
Not
Appl.
BIOMASS FUEL FEEDING SYSTEM
1 Fuel feed system upstream feed hopper X
2 Feed hopper (50 mc) with distribution devices X
FUEL COMBUSTION SYSTEM
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 5
INDIA Fuelled Boiler & TG Set
1 Grate mechanical biomass feeder X
2 Reciprocating grate with hydraulic drive station X
3 Ash collecting hoppers X
4 Air, flue gas, gas recycle dampers. X
5.a Primary air FD fan complete with motor and silencer. X
5.b Secondary air FD fan complete with motor and silencer X
6 Gas Recycle fan with motor and coupling X
7 Gas recycle, flue gas, air ducts. X
8 Combustion air heater X
BOILER SYSTEM (pos. 2, 3a, 3b, 4, 6, 7, readiness
ststus 72%)
1 Boiler drum X
2 Combustion chamber and radiant section X
3a Convective section lateral wall X
3b Screen X
4 Superheater section X
5 Desuperheaters X
6 Evaporator X
7 Economizer HT X
8 Combustion chamber refractory lining X
9 Steam generator interconnecting piping with drain X
10 Final heat recovery exchanger for condensate preheating X
11 Heat exchanger condensate/feed water (Final preheater) X
12 Boiler interconnecting piping X
Pre-manufacturing not done
13 Secondary connecting piping within battery limits X
Pre-manufacturing not done
14a. Control valves. X
14b. Manual, pneumatic, safety valves X
15 NOx abatement system (SNCR type) X
16 Silencers for safety and start-up valves. X
17 Boiler sootblowers (ECO) X X
18 Connections for future boiler sootblowers
19 Gangways for access to sootblowers X
20 Mechanical rapping device for boiler cleaning (EVA-SH) X
21 Economizer mechanical cleaning system with metal
spheres
X
22 Gangways for access to rapping device X
23 Sootblowers for air preheater X
24 Gangways for access to sootblowers for air preheater X
25 Boiler support structure with stairs ladder and platform for
inspection and
X
maintenance access
ASH COLLECTING and CONVEYING SYSTEM
1 Double flap valve for boiler and grate ash discharge X
2 Ash conveying system for boiler and grate X
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 6
INDIA Fuelled Boiler & TG Set
3 Ash storage system X
FLUE GAS TREATMENT SYSTEM
1 Multicyclone X
2 Flue gas treatment system (dry type) X
3 ID fan complete with motor and coupling X
4 Main stack X
5 Flue gas duct X
BOILER FEED WATER SYSTEM
1 Deaerator with feed water tank and supporting structure X
2 Feed-water pumps (electric) X
3 Piping from deaerator to feed-water pumps X
4 Piping from feed-water pumps outlet to economiser inlet X
5 Pressure reducing station steam to deaerator X
6 Recirculating pumps to water preheater X
7 Connecting pipe for recirculation pumps X
8 Chemicals mixing and dosing system X
9 Water/ steam sampling system X
10 Demi water production plant X
BLOWDOWN SYSTEM
1 Continuous & intermittent Blow-down tank X
2 Interconnecting piping between steam generator and tank X
3 Piping between blow-down tank and water discharge X
INSULATIONS with aluminium cover sheet
1 Drum insulation X
2 Deaerator insulation X
3 Boiler & economizer insulation X
4 Piping insulation within battery limits X
5 Gas ducts insulation within battery limits X
6 Stack insulation for personnel protection X
7 Air ducts insulation X
8 Personnel protections on blow-down tank X
9 Refractory (combustion chamber, hot ash hopper) X
INSTRUMENTATION AND ELECTRICAL
EQUIPMENT
1 Local instrumentation X
2 Control and automation system X
3 Combustion grate automation X
4 Burner management system (BMS) with local panel X
5 Hammers control system X
6 Sootblowers control system X
7 Instrumentation cables and cables trays up to Junction
boxes
X
8 Cables from JB to BB electrical & control X
room
9 Boiler lighting system X
10 Enbloc cabinet to house electrical, control and protection X
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 7
INDIA Fuelled Boiler & TG Set
boiler
systems(PLC+BMS)
11 LV and MV power centers for the control and the feed of
motors electrical
X
users included in the supply
12 Power cables and cable trays from field to BB electrical
and control room.
X
13 Flue gas analyser CO- O2 X(O2) X(CO)
14 Flue gas continuous monitoring system with local
climatized room
X
15 Winterization tracing X
16 Water/steam analyser X
17 Main and secondary earthing connections X
18 Earthing grid X
19 Stack warning lights X
BURNERS
1 Gas start-up burners X
2 Post combustion burner X
3 Biomass dust burner X X
4 Fuel gas train X
5 Local ignition panel X
MISCELLANEOUS
1 Transport at site X
2 Boiler fire fighting system X
3 Dry boiler conservation (ROT NO2 injection valve, Cust
NO2 bottle set)
X
4 Spare parts for commissioning X
5 Boiler conservation and packing X
ENGINEERING ACTIVITIES
1 Base engineering X
2 Detail engineering X
3 Technical documentation X
4 Pressure certification X
5 Instruction and maintenance handbooks X
6 Quality control system X
CONSTRUCTIONS AND ERECTION
1 Site preparation and storage area X
2 Foundations X
3 Civil works X
4 Anchor bolts and foundation plates X
5 Anchor bolts installation X
6 Transport to site X
7 Site erection including cranes, hoisting device, temporary
structure and
X
welding devices
8 Boiler hydrostatic test at site till performing X
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 8
INDIA Fuelled Boiler & TG Set
9 Acoustical lining freeze protection and electrical tracing X
10 Final painting X
11 Anti- freeze protection X
12 Alkaline boiling X
13 Acid washing X
14 Water and chemicals for boiling disposal X
15 Commissioning and start-up X
16 Flushing of steam lines X
17 Test and shop inspection in accordance with local
regulations
X
18 Performance test X
19 Personnel training X
20 Site cleaning X
21 Site surveillance X
One (1) Lot of partially completed Boiler Pressure Parts, as follows:
Item Description Length Width Height Weight
mm mm mm kg
1 Furnace - Front Wall – Upper Right Section 8,200 4,220 2,800 4,050
2 Furnace - Front Wall – Upper Left Section 8,200 4,120 2,800 3,900
3 Furnace - Front Wall – Lower Right Section 8,000 4,330 3,550 3,900
4 Furnace - Front Wall – Lower Left Section 8,000 4,230 3,550 3,800
5 Furnace – Rear Wall – Right Section 12,300 4,510 3,100 6,390
6 Furnace – Rear Wall – Left Section 12,300 4,400 3,100 6,420
7 Second Pass - Front Wall – Right Section 12,300 4,120 3,000 5,300
8 Second Pass - Front Wall – Left Section 8,650 4,220 3,050 4,600
9 Second / Third Pass – Intermediate Wall – Right
Section
8,650 4,120 3,050 4,500
10 Second / Third Pass – Intermediate Wall – Left
Section
11,600 4,200 2,700 4,500
11 Third Pass – Rear Wall – Right Section 11,600 4,200 2,700 4,450
12 Third Pass – Rear Wall – Left Section 3,805 2,600 220 1,120
13 Left Wall – Radiant Chamber – First Section 3,805 2,600 220 1,120
14 Right Wall – Radiant Chamber – First Section 14,650 3,620 220 5,700
15 Left Wall – Radiant Chamber – Second Section 14,660 3,620 220 5,700
16 Right Wall – Radiant Chamber – Second Section 15,650 3,650 220 6,000
17 Left Wall – Radiant Chamber – Third Section 15,650 3,650 220 6,200
18 Right Wall – Radiant Chamber – Third Section 15,705 3,080 220 4,550
19 Left Wall – Radiant Chamber – Fourth Section 15,705 3,080 220 4,550
20 Right Wall – Radiant Chamber – Fourth Section 12,305 2,670 220 3,150
21 Left Wall – Radiant Chamber – Fifth Section 12,305 2,670 220 3,150
22 Right Wall – Radiant Chamber – Fifth Section 12,300 4,120 3,000 5,300
23 Steam Drum 11,200 2,000 2,300 23,200
24 Module 1 – Evaporator # 1 / Super-heater # 3 8,500 5,800 3,850 41,750
25 Module 2 – Super-heater # 2 8,500 5,800 3,400 39,400
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 9
INDIA Fuelled Boiler & TG Set
26 Module 3 – Super-heater # 1 8,500 5,800 2,650 32,850
27 Module 4 – Evaporator # 2 8,000 5,800 2,600 32,700
28 Bank 1 – Economiser 6,350 3,950 3,550 33,400
29 Bank 2 – Economiser 6,350 3,950 3,550 33,400
30 Bank 3 – Economiser 6,350 3,950 3,675 34,450
31 Bank 4 – Economiser 6,350 3,950 3,675 34,450
32 Bank 5 – Economiser 6,350 3,950 3,550 33,400
33 Collector Manifold – Front Wall – Right Section 4560 520 275 570
34 Collector Manifold – Front Wall – Left Section 4460 520 275 560
General Overview of the Manufacturing Status of the Pressure Parts
Turbo-generator
Turbine
Base mounted on structural steel base plate
Anchor bolts for installation on foundation
Piping according to THERMODYN standard specifications (ASME code)
Maximum factory packaging including HP oil reservoir, lube and control oil piping,
instrument tubing and steam seal piping, with instrumentation and controls wired with flexible
conduits out to junction boxes at the skid limits.
A wiring with conduits (termination with flexible conduits) can be quoted
High pressure outer casing
Exhaust casing
Cascaded moisture drains for extracted steam path moisture
Exhaust hood spray system
Rotor Assembly
Removable coupling hub installed on shaft end
Nozzles and diaphragms
Labyrinth style, spring backed segmented interstage and gland packing made of stainless steel
Journal bearings
Thrust bearings
Inlet emergency stop valve(s)
Inlet control valves
Steam seal system
Non return valve(s)
Turning gear
Thermal insulation and lagging
Coupling guard
Turbine factory tests as per THERMODYN standard quality control plan
Turbine instrumentation
Piping and wiring on skid
Gear
Single train, horizontally offset design
Pressure lubricated journal bearings
High speed flexible coupling with coupling guard
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 10
INDIA Fuelled Boiler & TG Set
Low speed flanged coupling with coupling guard
Acoustic hood
Instrumentation
Generator
Generator Assembly, totally enclosed water to air cooled (TEWAC)
Soleplates or baseplate and anchor bolts for installation on foundation
Shaft grounding brush
Generator anti-condensation heaters
Wiring and instrumentation
Coolers
Exciter
Brushless excitation system
Generator Control, Protection Measuring & Synchronizing Panel
Automatic and manual voltage regulator
Protections with a digital protection relay
Synchronizing panel
Generator line and neutral cubicle
Line side cubicle or frame integrated
Neutral cubicle (common with line cubicle and installed side-by-side or above to the
generator)
Lube Oil System
Remotely mounted lube oil reservoir fabricated from welded carbon steel with an internal
coating
One full size gearbox low speed shaft driven oil pump (main) - Maximum height between
main pump and oil system : 3 m
One full size AC motor driven oil pump (stand-by)
One DC motor driven emergency lube oil pump and a DC motor starter shipped loose to be
mounted locally by Customer
2 full capacity stainless steel lube oil coolers, plate type (Fresh water with filtration less than
500µm)
Two full capacity carbon steel lube oil filters
One AC motor driven vapor extractor
One lube oil temperature thermostatic control valve
Electric heater
Stainless steel lube oil supply piping downstream filters
Carbon steel return piping and supply piping upstream filters
Factory testing and inspection per THERMODYN's standard
Generator Control, Protection Measuring & Synchronizing Panel
Automatic and manual voltage regulator
Protections with a digital protection relay
Synchronizing panel
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 11
INDIA Fuelled Boiler & TG Set
Generator line and neutral cubicle
Line side cubicle or frame integrated
Neutral cubicle (common with line cubicle and installed side-by-side or above to the
generator)
Lube Oil System
Remotely mounted lube oil reservoir fabricated from welded carbon steel with an internal
coating
One full size gearbox low speed shaft driven oil pump (main) - Maximum height between
main pump and oil system : 3 m
One full size AC motor driven oil pump (stand-by)
One DC motor driven emergency lube oil pump and a DC motor starter shipped loose to be
mounted locally by Customer
2 full capacity stainless steel lube oil coolers, plate type (Fresh water with filtration less than
500µm)
Two full capacity carbon steel lube oil filters
One AC motor driven vapor extractor
One lube oil temperature thermostatic control valve
Electric heater
Stainless steel lube oil supply piping downstream filters
Carbon steel return piping and supply piping upstream filters
Factory testing and inspection per THERMODYN's standard
Control Oil System
Turbine baseplate mounted, oil reservoir fabricated from welded carbon steel with an internal
and external epoxy coating
Two full size AC motor driven oil pump (main and standby)
Two full capacity cast iron oil filters
Control oil accumulator
One full capacity return oil cooler, plate type.
One full capacity return and filling oil filter
One full size gearbox low speed shaft driven oil pump (main) - Maximum height between
main pump and oil system : 3 m
One full size AC motor driven oil pump (stand-by)
One DC motor driven emergency lube oil pump and a DC motor starter shipped loose to be
mounted locally by Customer
2 full capacity stainless steel lube oil coolers, plate type (Fresh water with filtration less than
500µm)
Two full capacity carbon steel lube oil filters
One AC motor driven vapor extractor
One lube oil temperature thermostatic control valve
Electric heater
Stainless steel lube oil supply piping downstream filters
Carbon steel return piping and supply piping upstream filters
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 12
INDIA Fuelled Boiler & TG Set
Turbine Controls and Instrumentation
Turbine control panel IP 31 protection degree suitable for air conditioning local control room
installation
WOODWARD 505 governor
Bentl y Nevada 3500 Series m onitoring s ys tem for v ibration, ax ia l displacement, key phasor
and 2 out of 3 voting logic overspeed trip
PLC GE FANUC Rx3i simplex type:
Miscellaneous
Standard factory testing of equipment
Instruction books
Painting per manufacturer standard
One (1) Turbo-generator Set, packed as follows:
Item Description Length
mm
Width
mm
Height
mm
Weight
kg
1 Turbo-generator Package (mounted on
baseplate)
6,500 4,150 3,700 42,000
2 Foundation Fasteners 850 600 600 125
3 Emergency Oil Pump & Local Control Panel 1,300 1,100 550 175
4 Loose Section of Oil Piping 2,000 600 600 90
5 Miscellaneous Items 1,000 1,000 800 100
6 Special Tools Package – Steam Turbine 1,600 1,000 800 410
7 Spare Parts Package 800 800 800 70
8 Control Panel – Steam Turbine 2,400 1,000 2,350 820
9 Lube Oil Console 4,500 2,900 3,000 7,100
10 Oil Mist Eliminator 1,500 950 600 350
11 Gland Steam Condenser 3,400 1,200 2,900 750
12 Sole Plates & Fasteners 1,200 1,000 500 250
13 LSC & NSC 1,750 1,750 2,000 1,250
14 Special Tools Package – Generator 2,350 800 900 600
15 Protection Panel – Generator 1,900 1,100 2,600 900
16 Neutral Earthing Resistor 1,200 1,000 1,500 350
17 Generator Assembly 5,100 2,750 2,050 36,300
18 Cooler - Generator 3,900 2,400 1,300 2,300
EXCLUSIONS
Boiler
Transport and insurance.
Erection and Commissioning.
Site Performance Test.
Boiler training course.
Third Party Inspection.
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 13
INDIA Fuelled Boiler & TG Set
Demolition a/o requested activities to give site area accessible for erection.
Civil works (design, drawings, materials, etc.) for basement, sewer system roof a.s.o.
Boiler building.
Fire fighting system
All works and charge requested to soil preparation and removal of material or structure.
Rack and cable way specifically provided between boiler area and electrical room.
Flue gas treatment system (cyclones and fabric filter).
Flue gas continuous monitoring system.
Exhaust fan
Stack
Flue gas analyser
Boiler lighting system outside cabinets of our supply
DCS and UPS system
MCC
General main switch to feed Power Center
All expenses for special test, if required, to be effectuated at Supplier workshop or on site
Storage and conveying of fuel outside specified Battery Limits
Conveying and storage of ashes outside specified Battery Limits
Piping, valves, connections, instruments, equipment a.s.o. outside specified Battery Limits
Hoist and lifting device for equipment maintenance.
Water treatment plant for demi and cooling water
Supports of other equipment and interface connections.
Fuels requested for pre commissioning, commissioning, test and operation.
Utilities such as electric power, demi water, cooling water, natural gas, steam, potable water,
lubricants, service and instrument air, filling material and consumptions requested for erection,
pre commissioning, commissioning, test and operation.
Permits for erection, commissioning and final test.
Whatever not indicated in the scope of supply.
Turbo-generator
Excluded Equipment:
Spare parts / special tools
Oil purifier
Switch-gear
Generator surge arresters and capacitors
Motor control center
Battery charger panel and batteries
220 V AC UPS
Control cables and raceways between locally installed junctions boxes and Stability studies for
integration of generator in the plant
Earthing equipment and ground network
Process steam and cooling water piping and valves
Thermal insulation of piping, ducts and auxiliary equipment
Automatic drain valves
Drains tank with raising system
By-pass system(s)
Condensing system
Acoustic hood on any part of equipment except for the gear
Winterization
Ladders, walkways and handrails
Foundation calculations and civil works
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 14
INDIA Fuelled Boiler & TG Set
Fire fighting system
Any equipment not listed in this document
Lube oil first filling
Control oil first filling
Excluded services:
Turbine no load tests in workshop
Rotor nominal speed balancing
Storage
Transportation and insurance
Complete erection and commissioning
Performance test on site
Turbine-generator training course
Third party inspections
TERMINATION POINTS
Boiler
The supply limits of our delivery will be as follows:
Item Location
COMBUSTION SYSTEM
Biomass fuel Fuel hopper on boiler front
Natural gas Welded connection 1 m within boiler area
Ash Redler conveyor discharge duct under the grate
STEAM GENERATOR
Demi water Manual valve flange 1 m within boiler area
Condensate Manual valve flange 1 m within boiler area
HP steam Welded connection 1 m within boiler area
LP steam Welded connection 1 m within boiler area
Safety valves discharge Exhausting piping outlet 3 m above the highest boiler
platform.
Start-up and electromatic valve discharge Exhausting silencer.
Vent header and boiler drum Exhausting piping outlet 3 m above the highest boiler
platform.
Drain and purge Outlet flange valve of drain and purge
Ashes Redler conveyor discharge hopper under the boiler
FLUE GAS / AIR and FLUE GAS DEPURATION SYSTEM
Flue gas Final Preheater outlet.
Combustion air Silencer inlet upstream FD fan.
Sample port Connections on ducts
ELECTRICAL & INSTRUMENTATION.
Instrumentation Terminals strip of cabinet/local control panels a/o JB
excluded cables up to PLC or BMS in control room
Control system Terminals strip of PLC and or BMS into boiler room
excluded cables to DCS in control room.
Electrical equipment on field Terminals of single equipment a/o local push button
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 15
INDIA Fuelled Boiler & TG Set
Equipment available at Workshop:
Description Supplier Pick List Weight
(kg)
3 Manual valves BONETTI 3025 55
Boiler access door BRUGIOTTI 3043 222
Instrumentation cables (pos . 10 20 40) to CAMUNA 3033 450
pos . 30 and 50 60 sent to Pignataro
Degasser + Strikers CATI 3028 14,322.00
A.P. fan + engine C.B.I. 3045 3,910.00
A.S. fan + engine C.B.I. 3046 2,375.00
R. F. fan + engine C.B.I. 3047 2,645.00
Blowdown Tank + spare parts COMIC 2000 3018 1,555.00
Manual globe valve CONTROLFLUID 3038 50
Steam traps DOUGLAS 3015 36
Hammers cleaning ECM 3030 9,660.00
Ash transport ECM 3031 23,322.00
Shutters ECM 3032 2,000.00
Grate module I - left / R1 KABLITZ 3002-01 21,000.00
Grate module II - middle / R2 KABLITZ 3002-02 20,000.00
Grate module II - right / R3 KABLITZ 3002-03 21,000.00
Pusher housing R1-R2-R3 and Hopper KABLITZ 3002-04 8.397,00
beneath pusher housing
Hopper housing / Gate valve R1-R2-R3 KABLITZ 3002-05 8.692,00
Hydraulic Unit and accessories
N.10 Rotary Sootblower (ECO) NIRAFON 3027 1.710,00
Boiler Buckstays OMG 3014 19.814,00
Closing plates OMG 3024 4.132,00
Control valves (Deposit - lack VlvCarraro) PARCOL 3035 840,00
Profiles - Plates - Sheets ROLLA 3041 9.375,00
Foundation Bolts SOTECO 3000 4.647,00
Prefabrication hoppers SPERANZA 3019 35.061,75
Primary elements TERCOM 3042 290,00
Skid dosing reagents WATER TEAM 3026 660,00
Start-up burners GENERAL 3037 850,00
BRUCIATORI
Manual valves < 2 " ( nr . 147 ) EUROPIPING 3029 1.015,00
Compressed air tank accessories EURAMAC 3051 2.808,00
Analog transmitters ABB SACE 3052 160,00
Ranked # 6 doors of observation CASTELLI 3054 30,00
Racc. signals cassettes & safety boxes PEIE 3050 355,00
excluded power cable up to LV-and MV panels in
electrical room
MISCELLANEOUS
Services On board of boiler
NITIN CORPORATION, 1 No. 13 MW UNUSED Biomass Page 16
INDIA Fuelled Boiler & TG Set
Mat .of mounting Electr. Varied for electric ELFIT 3056 2.924,00
secondary
U-Bolt / Expansion Bolt (nr.237 pz.) CASTIM 3044 42,00
Air preheater oxidising UNITERM 3058 4.300,00
Mat . for the primary and secondary tires ITE 3059 512,00
Cable -way FEMI 3057 3.125,00
2 Control Valves ( Vlv ) PARCOL 3039 120,00
Textile Joint (nr.43) NEW COMPONIT 3060 350,00
Levels cil body. BONETTI 3048 260,00
O2 analyzer mod.5175 FER 3055 50,00
Tubes < 2 "for dest . Finale yard C.T.A. R5001 7.423,00
Fittings for pipes < 2 " (Parz.) To dest. final Chero Piping R5002 1.000,00
site
Fittings for pipes < 2 " (Balance) for dest . Chero Piping R5003 60,00
final yard
Ceramic fiber mats Esa 3067 1,00
Pressure gauges and thermometers Wika 3063 100,00
Pressure switches and thermostats E.Cella 3049 16,00
Skid - Compressor System Girodin Sauer 3053 1.985,00
Control System / automation systems AST 3065 828,00
Lance abatement system NOX De Vecchi 3034 170,00
Security valves Carraro
Equipment available at Warehouse:
Description Supplier Weight (kg)
Main structures and facilities including
secondary runways , railings, stairs and
grills)
ICOM 227,594.00
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Turbo-generator
The supply limits of Seller’s delivery will be as set-out in the Thermodyne Memo Number INTTC001
642, reproduced in the following pages.
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PHOTOGRAPHS:
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