nitin corporation 402, 4 floor, bezzola commercial complex, … · 2018-06-12 · nitin corporation...

NITIN CORPORATION 106 MW Wartsila HFO Power Plant MUMBAI.

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NITIN CORPORATION 402, 4

th Floor,

Bezzola Commercial Complex,

Sion – Trombay Road,

Chembur,

Mumbai – 400071,

India.

WEB: www.corponit.com E – MAIL: [email protected]

[email protected]

FAX : +91 - 22 - 25235386

PH (O) : +91 - 22 - 25234478/67973677

THE FOLLOWINGHFO FIRED POWER PLANT IS AVAILABLE FOR SALE WITH US

WITH IMMEDIATE DELIVERY:

1 No. –106 MW WARTSILA (2001) make HFO FiredPower Plant having the

following technical specifications:

PLANT KEY DATA & MAJOR EQUIPMENTS – SUMMARY:

http://www.corponit.com/

mailto:[email protected]

mailto:[email protected]


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Plant Key Data:

Plant Major Equipment Data:

No. Equipment Make/Model Quantity Capacity/Dimensions Make

1

Prime Mover

Wartsila 18V46

7

17…. At 500 RPM (At

ISO condition)

Finland

2 Generator ABB - AMG

1600SS12

7 20,000 KVA Finland

3 Main Power

Transformer

BHEL 4 40,000 KVA India

4 Station Transformer ABB 4 20,000 KVA Finland

5 Black start Generator Cummins VTA

28 G

1 500 KVA Stamford, UK

6 Fuel Treatment

Separator

Alfa Laval 4 8000 lit / hr Italy

7 Lube Oil Purification Alfa Laval 7 8000 lit / hr Italy

8 Exhaust gas boiler Aalborg 3 4270 kg / hr Denmark

9

A. Auxiliary Boiler Steamrator 1 3000 kg / hr Finland

B. Auxiliary Boiler Thermax AMW

02

1 3000 kg / hr India

10

A. Starting Air

Compressor

Sperre HL2/160 2 3000 lit / 30 bar Norway

B. Starting Air

Compressor

Ingersolrand 2 5000 lit / 30 bar India

11 Plant Control System WOIS / WISE 1 Wartsila, Finland

PLANT OVERALL PERFORMANCE EVALUATION:

Operational Data as of 21st September 2016 (end of PPA term):

1. Plant Capacity (gross) 7 X 15.143 MW

2. Plant Capacity (Site Rating) 106 MW

3. Designed Operation Philosophy (Base

Load/Peaking)

Base Load & Peak Load

4. Power generation & evacuation voltage 11 KV/110 KV

5. Types of useable fuel LSHS/LSFO/HFO

6. Date of Commissioning/COD 22nd

September 2001

7. Date of termination of PPA (term 15 Year) 21st September 2016


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The Specific Fuel Consumption (SFC) and Specific Lube oil consumption (SLOC)

calculated based on the Actual Energy injected into the grid:

Year

Availability

(in %)

NET Specific

Fuel

Consumption

(gm/kWh)

Specific Lube

Oil

Consumption

(gm/KWh)

Plant Load

Factor (in

%)

COD - 2002 97.29 204.61 0.513 64.44

2002 - 2003 96.95 206.56 0.546 67.39

2003 - 2004 96.91 207.57 0.573 50.30

2004 - 2005 93.35 205.02 0.575 37.84

2005 - 2006 97.08 204.41 0.577 36.44

2006 - 2007 97.83 203.93 0.578 40.86

2007 - 2008 94.72 205.31 0.588 56.26

2008 - 2009 92.08 208.17 0.606 73.07

2009 - 2010 94.70 209.46 0.645 51.58

2010 - 2011 94.56 208.98 0.657 39.08

2011 - 2012 84.05 205.38 0.649 31.13

2012 - 2013 92.05 206.75 0.631 39.45

2013 - 2014 97.49 206.84 0.628 38.18

2014 - 2015 94.30 207.81 0.630 27.02

2015 - 2016 96.78 207.18 0.616 4.58

2016 - Sep 16 97.41 207.84 0.613 2.82

TECHNICAL INFORMATION FOR MAJOR EQUIPMENT

Prime Mover – 07 Nos. (Wartsila - Finland)

Type : Wartsila 18V46

Year of Manufacture : 2000

Machine

Identification

DG 1 DG 2 DG 3 DG 4 DG 5 DG 6 DG 7

Running

Hours

69042Hrs 54316Hrs 52432Hrs 64066Hrs 70952Hrs 55726Hrs 50751 Hrs


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Number & Arrangement of Cylinders : 18, V type

Cylinder Bore Diameter : 460 mm

Stroke Length : 580 mm

Engine Speed : 500 rpm

Mean Piston Speed : 9.7 m/s

Swept volume per cylinder : 96.4 l

Compression ration : 16:01

Output : 15611 kW

Governor Manufacture : Woodward

Type : 723- Electronic Governor

Governor actuator type : PG-EG 200

Wet sump capacity : 16,000 liters

Cooling water volume of engine : 2500 liters

Turbocharger (ABB – Switzerland)

Type : VTR 454-D32

Approx. Speed : 16,000 rpm

Lubrication : Engine Driven

Engine Identification No. DG 01 DG 02 DG 03 DG 04 DG 05 DG 06 DG 07

Present Running hours 69042 54316 52432 64066 70952 55726 50731

SFC (g/kWh) 201.55

SLOC (ml/kWh) 0.594


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Generator - 07 Nos.(ABB Oy - Helsinki, Finland)

Type AMG 1600SS12

Year of Manufacture 2000

Rated apparent power 20000 kVA

Rated Power 15140 kW

Voltage 11,000 V

Current 1050 A

Frequency 50 Hz

No of Phase 3 Phase

Speed 500 rpm

No of poles 12

Connections Y (Star)

Power Factor 0.8

Engine ID No DG 01 DG 02 DG 03 DG 04 DG 05 DG 06 DG 07

Generator Sr. No 4566247 4566248 4566249 4566250 4566251 4566252 4566253

AVR – BASLER

ELECTRIC DECS 125-15

DECS 125-15

DECS 125-15

DECS 125-15

DECS 125-15

DECS 125-15

DECS 125-15


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ELECTRICAL SYSTEMS

Main Power Transformer - 04 Units (BHEL) Rated Power : 40,000 kVA

Rated Frequency : 50 Hz

Phases : 3

Rated Voltage (HV/LV) : 110,000/11,000 V

Rated Current (HV/LV) : 210.194/2101.944 A

Connection Symbol : YNd1

Types of cooling : ONAF (ONAN 60%)

Type of Insulating oil : Mineral

No of Tap positions : 21 Nos–On-load tap changer

Transportation weight : 50000 kg

Oil Volume : 20000 lts Station Transformer - 04 Unit (ABB Transmit Oy, – VAASA, Finland)

Rated Power : 2000 kVA

Rated frequency : 50 Hz

No of Phases : 3

Rated Voltage (HV/LV) : 11,000/433 V

Rated Current (HV/LV) : 104.9/2667 A

Connection Symbol : Dyn 11

Types of cooling : ONAN

Approx. Masses (Total) : 4700 kg

No of Tap positions : 5

[Aux Transformer – 1.1 MVA]

[110 kV Switchyard & Main Transformers – 40 MVA]


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Medium Voltage Switchgear System (ABB TransmitOy) Type : MH12C 31.5

Operating Voltage : 11,000V

Rated Voltage : 12,000V

Rated Current : 2,500A

Frequency : 50Hz

No of phases : 3

Generator Cubicles : 07 Units

Breaker Type : HPA12/1231C MH

Specifications : 12kV, 1250 A, SF6

Station Transformer Cubicle : 04 Units

Breaker Type : HPA12/631C MH


Outgoing Cubicle : 04 Units

Breaker Type : HPA12/2531 C MH


Low Voltage Switchgear System (ELKAMO, KKBUSwitchgear)

Type KKB

Rated Voltage < 690 V

Rated Current

-horizontal bus bars 400 A…4000 A

-vertical bus bars 400 A…2000 A

Frequency 50Hz

No of phases 3

Main Breakers- Q1 & Q2 (Merlin Gerin)

Type : M32H1 (Masterpact)-Air Circuit Breaker

Specifications : 690V, 3200A

Main Breakers- Q3 &Q4 (Merlin Gerin)

Type : M32H1 (Masterpact)-Air Circuit Breaker

Specifications : 690V, 3200A

[Medium voltage & Low voltage switchgear]


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High Voltage Switchgear System (ABB Power Technology,Sweden)

Rated Voltage 110kV

Main Breakers 27 Units

Type SF6 Circuit Breaker; LTB 145 D/B

Rated Voltage 110 kV

Rated Normal Current 3150 A

Rated Frequency 50/60 Hz

Isolator Switch of Two Feeders

Two Column Rotary Disconnector with Earthing Switch – GR Power Switch Gear

Type : DB

Specifications : 145 kV, 1250 A

Zinc Oxide Surge Arresters- (ElproInternation Limited)

Type : 9L12BNU048

Specifications : 48 kV

DC System-02 Units (EFORE Oyj, Finland)

Type : EIPS 110-1800.3-D1

Rated Voltage : 110 VDC

MECHANICAL SYSTEMS

Lube oil Purification System

LO Separator – 07 Units (one per Engine) -Alfa Laval

Model : LOPX-710 SFD 34

Max. density of feed : 1100 kg/Cu.mt

Max. density of sediment : 1350 kg/Cu.mt

Max. density of oper. Liquid : 1000 kg/Cu.mt

Bowl speed : 5175 rpm

Separator EL. Motor

Capacity : 11.5 kW

Model : ABB M2AA-160m-4

Feeder Pump EL. Motor

Capacity : 1.5 Kw

Model : ABB M2AA90S

PumpModel : IMO ACP 032 N1 NVBP

Capacity : 8500 lph


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[Alfa Laval – Lube oil Separator]

Fuel Purification System

HFO Separator– 04 Units Alfa Laval

Model : FOPX 614 TFD 24

Maximum Density of feed : 1.100 Kg/M3

Maximum Density of Operating liquid : 1.000 Kg/ M3

Bowl speed : 4140 rpm Separator EL. Motor

Capacity : 15.5 kW

Type : ABB M2AA160L-4

Feeder PumpEL. Motor

Capacity : 2.5 kW

Type : ABB M2AA 90 LB

Pump

Type : IMO ACP 038N1 NVBP

Capacity : 8500 lph


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[Alfa Laval – HFO

Separators]

Fuel Unloading Units (3 Units)

HFO Unloading Units – 3 Units OnkilahdenMetalli OY Finland

Unloading Pump : 06 Nos

ModelType : IMO AB STOCKHOLM, SWEDEN

ACF 090-N4 IRBP

Capacity : 28.6m3/h each @ 4 bar

Make : IMO

Motor : 06 Nos

Type : M2AA180L8

Capacity : 11 kW

Make : ABB


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Fuel Transfer Units (1 Unit)

HFO Transfer Unit

Transfer Pump : 02 Nos

Type : IMO ACF 080 K4 IRBO

Capacity : 32.6m3/h @ 4 bar

Make : IMO

El. Motor : 02 Nos

Type : MEZ Czech Republic

Capacity : 15 kW

Make : MEZ Czech Republic


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[HFO transfer system]

Fuel Feeder Unit

HFO Feeder

Feed Pump : 02 Nos

Type : ACG 060N6 ITBP

Capacity : 32m3/h

Make : IMO

El. Motor : 02 Nos

Type : EN60034

Capacity : 11kW

Make : MEZ Czech Republic


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LFO Feeder

Transfer Pump : 01 Nos

Type : ACG 060N6 IVBP

Capacity : 30 m3/h

Make : IMO

El. Motor : 01 Nos

Type : A-EF 132SB-D

Capacity : 7.5 kW

Make : Brook Crompton

[HFO and LFO feeder unit]

Fuel Booster Unit (2 units) (AURA MARINE Ltd.)

Feeder booster type : ABM-L 60 SS

Total Power max : 52650 kW

HFO Viscosity : 380 cSt/50 0C

Fuel consumption maximum : 13m3/h

Viscosity set point minimum : 16 cSt

Injection temperature maximum : 130 0C

Fuel pres. At unit maximum : 10bar

HFO day tank temperature : 90 0C


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Booster Pump : (02 Nos)

Type : ACG 070N6 NTBP

Capacity : 49.7 m3/h

Make : IMO

El. Motor

Type : 7BA 160M -02

Capacity : 15 kW/ 2920 rpm

Steam Heater (02 Sets)

Type : MX25L T16L1500

Capacity : 400 kW

Make : VESTA™

Automatic Filter (02 Nos)

Type : 6.61.07 DN 100

Make : BOLL & KIRCH FILTERBAU

GMBH

Viscosity Meter (02 Nos)

Type : 0379-0106

Make : VAF Instruments

[HFO Feeder Booster Unit]

Engine Fuel Feeder Unit – One unit for each machine

Fuel filter

Type : 2.06 5.4 265 500-DN80

Make : Boll &Kirch

Engine Fuel Feeder Pump : (01 No)

Type : ACG 045K6 NTBP

Capacity : 10.3 L/min

Make : IMO


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El. Motor

Type : M2AA 132 SA

Capacity : 5.5kW

Make : ABB

Return Fuel Pump : (01 No)

Type : ACE 025 N3 NTBP

Capacity : 9 L/min

Make : IMO

El. Motor

Type : M2AA 905 3GAA

Capacity : 1.1 kW

Make : ABB

[HFO Fuel Feeder Unit]

HT/LT Cooling Water Radiators (FINCOIL)

Casing Material : Hot dip galvanizing steel

Finned Coil : Cu/Al

Internal Volume : 550 liters

Electrical Motors

No of Motors : 140 Any

Capacity : 7.5 kW/3 Phase, 380 -420 Delta/660-

720 Star (5 rows for 1 engine)


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Type : WU-DA160LV

Make : Invensys Brook Crompton,

Huddersfield, UK

[HT/LT Cooling Water Radiator Unit]

Engine Pipe Module

LO Cooler

Manufacturer : APV

Type : A/S A085

Lube Oil Filter

Auto Filter : Boll & KIRCH

6.61.07 DN 200

Fineness 34µm

Safety filter : Boll & KIRCH Metal Mesh

Fineness 60µm


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Pre-lube Pump – Pre lubricating of Engine

Type : ACF 110N 4 IRBO

Make : IMO

Capacity : 882 lph

El. Motor

Capacity : 30 kW/ 1465 rpm/ 3 Phase/

415 V 50 Hz

Type : WU - DF200LNXD

Make : Brook Hansen

Preheating Pump- Preheat HT water system of engine at stop condition

Type : AL-1053/2X 326 9860003

Make : KOLMEKS

Capacity : 14 m3/h at 0.8 bar

El. Motor

Capacity : 1.3 kW

Type : OKN-871D F15

Make : KOLMEKS

[Alfa Laval – LubeOilCooler] [LOFilters]

Compressed Air System

Starting Air System - SPERRE

Compressors : 02 Nos

Type : HL2/160

Make : SPERRE

Capacity : 140 m3/h

Starting Air System - Ingersol Rand – 2 Sets

Compressors : 04 nos

Type : 15T2

Make : Ingersol Rand

Capacity : 54 m3/h

Starting air vessel

Capacity : 3000L *4


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Ingersol Rand SPERRE

[Starting Air Compressors]

Instrument Air Unit

Type : ES 15 - 7EANA

Make : TAMROTER INSTRUMENT AIR COMPRESSOR

Capacity : 2.11 m3/h

PLANT AUXILIARY SYSTEMS

Ventilation System

Ventilation Fans : 7 Nos

Capacity : 26 kW

Make : Fan Woods

RPM : 1440

Ventilation Fans : 2 Nos

Capacity : 30 kW

Make : Bharat Bijilee

RPM : 1460

Auxiliary Fans : 21 Nos

Capacity : 4.4 kW

Make : Fan Woods

RPM : 1440


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Machine shop Equipments

Padestal Drilling M/c

Padestal drilling M/c Motor

Light duty Lathe Machine (400x1000)

Heavy Duty Lathe Machine (600x2000)

Milling Machine

Spindle Drive Motor

Work bed drive Motor

Power Hacksaw machine

Power Hacksaw Motor

Radial Drilling Machine

Vertical Movement Motor

Drill spindle Drive Motor

Coolant pump Motor

Valve Spindle grinding M/c

Grinding wheel Drive motor

Feed motor

Industrial Washing machine

Pump 1 Motor

Pump 2 Motor

VIBRA CLEANING Machine

Pedestal Grinding machine 1



High pressure water pump (LFO Unloading)

High pressure water pump (Boiler tube cleaning)

MATERIAL HANDLING EQUIPMENT

Workshop Crane (2 Ton)

Fuel workshop crane (500 Kgs)

Forklift (3000 kgs)

Fuel Treatment House Crane (500 Kgs)


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Laboratory Equipments

Exhaust gas boilers

Exhaust gas boiler RCC 902/903/904.

Type : Smoke tube boiler – H307

Manufacturer : Aalborg Industries, Denmark

Design pressure : 10 bar

Working pressure : 7 bar

Design : Horizontal

Steam production : 4270 kg/h

Exhaust gas flow : 31.5 kg/s

Exhaust gas temperature max : 4000 C

[Exhaust Gas Boiler Unit]


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Additional Start up Boiler 1

Type : 3 pass wet back smoke tube

boiler – SM30DL

Make : Thermax –Shellmax boilers

Design pressure : 10.54 bar


Design : Horizontal


[Additional Startup Boiler Unit]

Additional Start up Boiler 2

Type : 3000 kg/h, Output 2 MW

Make : Steamrator Finland

Design pressure : 13 bar


Design : Horizontal



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Waste Fuel Management System

Sludge Treatment Unit– Fully Automated System

Manufacture : JOWA AB

Type : STU/S-32

Capacity (Maximum) : 32 m3/24h

Chemical : JOWA M-87

Sludge Transfer Unit

Sludge Transfer Pump : 01 No Pneumatic pump

Capacity : 6-8m3/h

Type : Jabsco/impeller 52200

El. Motor

Capacity : 1.2-1.5 kw

Type : VAD 90L

[Water treatment unit & JOWA Sludge Treatment Unit]


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Water treatment unit

Fully Automated System

Manufacture : Watman

Permeate water Flow : 2.1 m3/h

Flow : 2.06 m3/h

Chemicals : Sulphiuric , Anti scalent

Booster pump : 02 nos

Pressure Gauge : 3.5-4.5 bar

Pressure Switch : 3-4 bar

Voltage current : 400v/2.6A

Over heat protection : 2.6 A

RO high pressure pump : 02 nos

Voltage /current : 405/9.25

Over heat protection : 10.5

Out let pressure : 11.2

Pressure Switch : 6 bar

Bag filters : 02 nos

Cartridge filter : 02 nos

RO Membrane

Type : Filmtec BW 30

Reject pressure : 10.6bar

[Water treatment unit]


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Black Start Generator Unit

Generator : STAMFORD, VE

Engine : Cummins India Ltd ,VTA-28G

Rated Power Continuous : 500 kVA

Active Power : 400 kW

Power factor : 0.8

Voltage : 400/230 V

Frequency : 50 Hz

Speed : 1,500 rpm

[Black Start Generator]


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Overhead Crane Details – 2 Nos

Manufacture : SWIFT Consolidated Hoists Pvt Ltd

Load : 10 ton

[Overhead Crane 10.0 t]

ENERMULSION – Fuel Emulsification System

(The unit blends about 10% of water and 90% of HFO. When this blended fuel is used,

fuel savings upto about 5% is possible. This keeps the combustion chamber cleaner

resulting in increased running hours between overhauls.)

Manufacturer : TECNOVERITAS

Capacity : 70 Tons/Day

Nominal emulsion capacity : 3000 L/hr

[Enermulsion unit]


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Hot Water generator

(For maintaining engine temperature during non-generation period)

Make : Thermax

Type : AMW-02

Heat output : 2, 00,000 K.Cal/hr

(Oil fired)

DG HALL

The Diesel Generator hall accommodates the following:

1. Diesel Generator Sets

2. Pipe Modules for Lube Oil and Cooling Water

3. Lube Separator Modules

4. Ventilation System

5. Hot Water Generator for engines temperature control

6. MV Panel & LV Panel Rooms (Air Conditioned)

7. Main Control Room (Air Conditioned)

8. Electrical / Mechanical Workshops

9. Laboratory (Air Conditioned)

10. Warehouse (AirConditioned)

11. Tool Room

12. Fuel Service Room (Air Conditioned)

13. Office for Managers & Engineers (Air Conditioned)

14. Conference Room (Air Conditioned)

15. Controls for fire / emission monitoring.


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The complete DG hall is constructed by structures, insulated panels

and insulated roof. The insulated panels control the sound emission by

about 50 decibals. (DG hall at full load at about 110 decibals; Outside DG hall at

about 60 decibals).

The DG hall structures and panels can be dismantled for erection at a

different location. All the structures and insulated panels were imported

from Europe and installed by WARTSILA, Finland.

The machinery space is well ventilated by blowers installed at the DG

hall walls. Other areas are either Air Conditioned or equipped with Air Circulation.


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Vapour Absorption Machine – 2 units

Make : THERMAX LTD, Chinchwad, Pune

Machine Model : E51 2S S.no: 9

Year of Manufacturing : 2004

Operating Weight : 27.3 Ton

Cooling capacity : 1845.9 kw

Heating capacity : 2030.5 kw

Heat source type : Hot water

Inlet pressure : 5.0 bar(g)

Power supply : 415 V

Frequency : 50Hz

Capacity : 550 TR each


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Safety Equipments:

Main Fire pump

Main Fire pump Motor

Jockey pump

Jockey pump motor

Emergency Fire pump Engine

Emergency Fire pump

Fire pump House MCC Panel

Fire fighting panel

Fire alarm control Panel

Different portable fire extinguishers


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nitin corporation 402, 4 floor, bezzola commercial complex, … · 2018-06-12 · nitin corporation...

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