nikos kexagias
TRANSCRIPT
23rd and 24th of June/ Amsterdam
Large Area Functional Surfaces By Roll-to-Roll Nanoimprint Lithography
Project: APPOLO
Core Overview
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Nanotypos is a pioneering research and technology company whose mission is to create, develop and commercialize products that are realized by means of Roll to Roll Nanoimprint Lithography nano - manufacturing processes.
• Thermal and UV NIL • Roll to Roll NIL • Cost optimized
manufacturing process • Product development • Contracted R&D • Competitive R&D
projects
• Created in 2012 • 300k euro starting grant • Headquarters in
Thessaloniki, Greece • Pilot manufacturing line
in Thessaloniki • 4 business units • Design
Advanced Nanomanufacturing
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Buisness Units
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Manufacturing technology Overview
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
A lithographic technique to fabricate both micro-meter and nano-meter scale patterns. Fabricates patterns via the mechanical deformation of an imprint resist. The imprint resist is typically a polymer or monomer that can be cured via temperature and / or UV light.
Manufacturing technology Overview
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Dispensing unit
Patterned film
UV light sourceStamp
Roll-to-Roll Nanoimprint Lithography
… meter to meter production
Nanotypos focuses in transferring novel ideas and prototype devices from a laboratory scale to a medium-to-high volume production extend keeping the production cost
at moderate levels.
Manufacturing technology Overview
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Roll-to-Roll Nanoimprint Lithography
Upscalling … the bottleneck
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
2 cm x 2 cm master stamp containing micro/nano structures
Recombination step: upscaling the 2x2cm master stamp over a 20 cm x 43 cm area
Following the recombination step Nickel electroplating is carried out to generate the Nickel working stamp
1.
2.
3.
Cost: 3-5k €
Cost: >20k €
Seam- less transfer
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Nickel shim
Seam
Nickel shim: wrap around the cylinder drum
Flat Nickel shim fabrication by
photolithography and electro plating
Fabrication of micro-patterned, seamless cylinder
for replication
OBJECTIVE
I4MS Scheme
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Assessment to Pico second laser workstation
Laser machien set up
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
355 nm beam line
1064 nm beam line
processing step I40 µm patterns with fundamental wavelength@ high pulse energy
processing step IImicro patterns with THG wavelengthwith @ sufficient energy
Results
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
WCA 161o
MOLD
POLYMER IMPRINT
Opportunities
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Access to state-of-the-art equipment and processes Highly trained/skilled engineers Complete manufacturing chain Cost effective manufacturing Open the path to turn key solutions Large area micro structured functional surfaces New buisness opportunities, new functionalities, new
products
Impact
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
YEAR 2014 2015 2016
Products & Services in market
1 2 4
Sales x k€ xx k€ xxx k€
Man-power 2 2 4
Dissemination/ Exploitation
1 Int. Conf. 1 Int. Conf. & 1 Workshop
1 Int. Conf. & 4 Workshop
Further RTD investment
20% of our revenue back in
RTD
Publicity Local Media Local Media Local Media
Training - - 1 Student
Impact
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June · Amsterdam
Manufacturing cost savings: • Reduced time to market – < 1
week• Raw material - less material • Process steps – only 2 steps
needed• No additives – Greener
technology• Reduced cost – > 50%
Micro structured Nickel sleeve
THANK YOUFOR YOUR ATTENTION