nikken rotary tables - lyndex-nikken rotary table catalog 2012...3 nikken rotary table features...

$: NIKKEN ROTARY TABLES - Lyndex-Nikken rotary table catalog 2012...3 NIKKEN ROTARY TABLE FEATURES TABLE OF CONTENTS Doosan Infracore - VC 430 Pg. 4 CNC105, 180, 202, 5AX-130 Doosan Infracore$
NIKKEN ROTARY TABLESFOR DOOSAN INFRACORE

2

INTRODUCTION

Our Mission: Advanced Technology and Leading Innovation

At Lyndex-Nikken, we have made it our mission to provide the two things our customers need most: advanced technology and the innovation to keep it moving forward.

With a history rich in innovation and a focus on the technology of the future, Lyndex-Nikken has become the leader in manufacturing innovation. Our industry-leading design and capabilities give us the power to create ground-breaking tools and machine tool accessories that will perform with amazing precision and reliability.

All of our products are made in Japan, ensuring an extremely high level of quality and long-term resistance. We are continually striving to improve our technology through constant innovation to enhance the respect and reliability that our products have thus far earned within their respective industries.

Not only are we committed to providing the highest quality of equipment, but also the highest quality of service and customer care. Our team of highly experienced technicians and product specialists offers unmatched customer service and engineering support to our customers worldwide.

As an international company with offices conveniently located throughout Europe, Asia, and North America, Lyndex-Nikken is there to serve you, no matter where you are.

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NIKKEN ROTARY TABLE FEATURES

TABLE OF CONTENTSDoosan Infracore - VC 430 Pg. 4CNC105, 180, 202, 5AX-130

Doosan Infracore - VC 510 Pg. 5CNC105, 180/202, 260/3025AX-130, 201

Doosan Infracore - DNM 400 Pg. 6CNC180, 202, 2605AX-130, 201

Doosan Infracore - DNM 500 Pg. 7CNC180/202, 260/302, 321/401 5AX-130, 201

Doosan Infracore - DNM 650 Pg. 8CNC180/202, 260/302, 321/401 5AX-201

Doosan Infracore - DNM 750L Pg. 9CNC260/302, 321/401, 5015AX-201, 350

Doosan Infracore - MYNX 5400 Pg. 10 CNC180/202, 260/302, 321/401 5AX-130

Doosan Infracore - MYNX 6500/50 Pg. 11CNC180/202, 260/302, 321/401 5AX-201

Doosan Infracore - MYNX 7500 Pg. 12CNC260/302, 321/401, 5015AX-201, 350

Accessories Pg. 13

Patented Solid Carbide Worm Screw and Heat Treated Steel Worm Wheel • Hand matched and paired to maintain maximum thread engagement • Four point bearing support system and eccentric housing structure • Minimal wear compared to traditional bronze wheel configuration

Unique Faceplate andWorm Wheel Assembly • Unique shrunk fit worm wheel design onto solid faceplate and quill body for high precision concentricity • Shorter distance from faceplate to gear allows for greater torsional forces to be sustained • Fine pitch contributes to 4 arc second repeatability

Independent Tubular Thrust and Radial Bearings • Custom paired and matched for every rotary table • Provide vibration dampening and internal gear protection • Extreme rigidity and concentric accuracy from needle roller bearings

4

GENE

RAL M

ACHI

NE SP

ECIF

ICAT

IONS

CNC180 (7.09” faceplate)

5AX-130 (5.12” faceplate)CNC202 (7.87” faceplate)


Doosan Infracore - VC 430

TRAVEL X-AXIS 22 in. (560 mm)

TRAVEL Y-AXIS 16.9 in. (430 mm)

TRAVEL Z-AXIS 22.4 in. (570 mm)

TABLE TO SPINDLE NOSE 5.9 ~ 28.3 in. (150 ~ 719 mm)

INDEXING TABLE SIZE (2) 28 x 19.3 in. (712 x 490 mm)

MAX. LOAD CAPACITY (2) 660 lbs. (300 kg)

FEED RATE - RAPID X/Y/Z 1,575 / 1,575 / 1,417 ipm

ATC TIME (TOOL TO TOOL) 1.3 sec.

Motor mounted on left, back and top available.

5

GENERAL MACHINE SPECIFICATIONS





INDEXING TABLE SIZE (2) 33.8 x 22.4 in. (860 x 570 mm)

MAX. LOAD CAPACITY (2) 771.6 lbs. (350 kg)



Doosan Infracore - VC 510

CNC105 (3.94” faceplate) CNC180/202 (7.09”/7.87” faceplate) CNC260/302 (10.24”/11.81” faceplate)

5AX-130 (5.12” faceplate) 5AX-201 (7.87” faceplate)Motor mounted on left, back and top available.

6

GENE

RAL M

ACHI

NE SP

ECIF

ICAT

IONS TRAVEL X-AXIS 30 in. (762 mm)



TABLE TO SPINDLE NOSE 5.9 ~ 26 in. (150 ~ 660 mm)

TABLE SIZE 36.2 x 17.1 in. (920 ~ 435 mm)

MAX. LOAD CAPACITY 1,323 lbs. (600 kg)



Doosan Infracore - DNM 400

5AX-130 (5.12” faceplate) 5AX-201 (7.87” faceplate)

CNC180 (7.09” faceplate) CNC202 (7.87” faceplate) CNC260 (10.24” faceplate)


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TRAVEL X-AXIS 40.2 in. (1020 mm)



TABLE TO SPINDLE NOSE 5.9 ~ 26 in. (150 ~ 660 mm)

TABLE SIZE 47.2 x 21.3 in. (1200 ~ 540 mm)




CNC180/202 (7.09”/7.87” faceplate) CNC260/302 (10.24”/11.81” faceplate) CNC321/401 (12.60”/15.75” faceplate)


8

GENE

RAL M

ACHI

NE SP

ECIF

ICAT

IONS


5AX-201 (7.87” faceplate)CNC321/401 (12.60”/15.75” faceplate)

CNC180/202 (7.09”/7.87” faceplate) CNC260/302 (10.24”/11.81” faceplate)





TABLE SIZE 51.2 x 26.4 in. (1300 x 670 mm)





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TRAVEL Y-AXIS 30 in. (762 mm)



TABLE SIZE 85 x 29.9 in. (2160 x 760 mm)

MAX. LOAD CAPACITY 3,968.3 lbs. (1800 kg)

FEED RATE - RAPID X/Y/Z 944.9 / 944.9 / 944.9 ipm


Doosan Infracore - DNM 750L

CNC260/302 (10.24”/11.81” faceplate) CNC321/401 (12.60”/15.75” faceplate) CNC501 (19.69” faceplate)(stroke limit may apply)

(along X-axis)5AX-201 (7.87” faceplate) 5AX-350 (13.78” faceplate)


10

GENE

RAL M

ACHI

NE SP

ECIF

ICAT

IONS


CNC260/302 (10.24”/11.81” faceplate)CNC180/ 202 (7.09”/7.87” faceplate)

40 TAPER 50 TAPER

TRAVEL X-AXIS 40.2 in. (1020 mm)




7.9 ~ 28.7 in.(201 ~ 728 mm)



FEED RATE - RAPID X/Y/Z 1,181 / 1,181 / 945 ipm

Doosan Infracore - MYNX 5400


11


Doosan Infracore - MYNX 6500/50





TABLE SIZE 55 x 26.4 in. (1400 x 670 mm)

MAX. LOAD CAPACITY 2,204.6 lbs. (1000 kg)



CNC180/202 (7.09”/7.87” faceplate) CNC260/302 (10.24”/11.81” faceplate)


12

GENE

RAL M

ACHI

NE SP

ECIF

ICAT

IONS TRAVEL X-AXIS 60 in. (1525 mm)

TRAVEL Y-AXIS 30 in. (762 mm)




MAX. LOAD CAPACITY 3306.9 lbs. (1500 kg)


Doosan Infracore - MYNX 7500

CNC260/302 (10.24”/11.81” faceplate) CNC321/401 (12.60”/15.75” faceplate) CNC501 (19.69” faceplate)


(stroke limit may apply)

(along X-axis)

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Tail Stock & Support Tables Accessories

G

HH1

166 45 138

90

φ2545

60 stroke

164285

3586

G

H

100 stroke

φ28 20

30＊231 302 85 85

H1

G

E

DC

15 stroke

H

F

B A

12

A

CB

D

E

Code No.

TAT105

TAT170

A

155

155

B

105

135

C

175

220

D

105

170

E

113

138

BrakeTorque

205

205

ClampingSystem

Air

Air

Weight

16

25★ Air pressure is 0.5MPa.★ Double intensifying clamping mechanism is installed on TAT105 & TAT170.

（N・m）（kg）

■ Small Size Support Table TAT（JAPAN. PAT）

TAT105Pneumatic ports are 2 x Rc1/8. Solenoid valve and clamp/unclamp con�rmation switches are not included.

★ Rotary centre is built-in.★ MAX. work piece diameter must be smaller than φ130mm, when the stroke of changing the work piece

is more than 30mm marked ＊.

PBA -105

PBA -135

PBA -150

PBA -170

PBA -180

105135150170180

Code No.Centre Height

H

★ Rotary centre is built-in.★ MT（Morse Taper）type quill is also available. Please contact with us.★ The di�erent length of the stroke is available. Please contact us.

H-150SH-170SH-230S

145～160160～180220～240


H191211271

181818

537053705370

283545

Weight (Kg)H1 GThrust (N)

Hyd. 3.5MPa

Weight(Kg)

D E F G

7474

102102102

120120145145145

195210210210250

1414181818

1011.522

22.527

25557090

100

1414181818

11761176117611761176

47334733473347334733

152022

24.525.5

Weight (Kg)H1 GThrust (N)

Air 0.5MPa Hyd. 2MPa


HP -105SP -125SP -150SP -170SP -230S

A B C

102～110125～135145～160160～180220～240

2727252525

150150195195195

7676989898

★ Left handed tailstocks are available in all sizes.★ For P-150S or larger size tailstocks, 5 pcs of changeable centres are included.

P-105SP-125SP-170SP-230SP-150SP-170S

Table Model Centre Height Stroke: 15mm Stroke: 60mm Stroke: 100mmBuilt-in Brake

(Hyd.)

Tailstock

Manual Air/Hyd. Tailstock Hyd. Tailstock Support Table

CNC105CNC180, 202CNC260, 302CNC321, 4015AX-1305AX-201

PBA-105PBA-135PBA-170

PBA-150PBA-180

H-170SH-230SH-150SH-170S

TAT105TAT170TAT250

TAT320,400

105135170230150180

●In case of air/hyd. tailstock, the hydraulic unit, connecting cables and air/hyd. hoses are supplied as an option.

■ Air/Hyd. both usable Small Size Tailstock

■ Hydraulic Tailstock

The centre height can be adjusted.Please refer Centre Height H on the table.

The centre height can be adjusted.Please refer Centre Height H on the table.

The centre height can be adjusted within 0.35mm.

■ Dimension of Manual Tailstock

Manual Tailstock Air/Hyd. Tailstock Hyd. Tailstock

■ List of Tailstock and Support Table

Code No.

TAT250

TAT320

TAT400

A B C D E BrakeTorque

ClampingSystem Weight

250

400

400

170

230

230

295

390

430

250

320

400

145

250

250

784112

1470

1470

Air/Hyd.

Hyd.

Hyd.

50

120

140（N・m）（kg）

★ Please add“- centre height”at the end of Code No. for the support table with di�erent centre height (B). e.g.TAT320-240 (For CNC321T)

★ Air pressure is 0.5MPa.★ Hydraulic pressure is 3.5MPa.

■ Support Table TAT

TAT250-N TAT400-N

Table without T slot (-N) is standard. Table with T slot is available as an option. D

E18

A

C

B

Hydraulic ports are 2 x Rc3/8 and pneumatic ports are 2 x Rc1/4. Solenoid valve and clamp/unclamp

con�rmation switches are not included.

14

Please contact Lyndex-Nikken to confirm Doosan / Nikken Rotary Table working envelope.









Rotary Table Dimensions

15

Please contact Lyndex-Nikken to confirm Doosan / Nikken Rotary Table working envelope.

5AX-201 (7.87” faceplate)



Rotary Table 5-AX Dimensions

16

Rotary Table CNC Specifications

ITEM NO. CNC105 CNC180 CNC202 CNC260 CNC302 CNC321 CNC401 CNC501

Diameter of Table ømm 105 180 200 260 300 320 400 500

Diameter of Spindle Hole ømm ø60H7 ø30 ø60H7 ø40 ø60H7 ø40 ø80H7 ø80H7 ø105H7 ø105H7 ø130H7

Center Height mm 105 135 135 170 170 230 230 310

Width of T Slot mm ø10H7 Pin hole 12+0.018 12+0.018 12+0.018 12+0.018 12+0.018 14 14

Clamping System Air Air Air Air/Hyd. Air/Hyd. Hyd. Hyd. Hyd.

Clamping Torque N∙m 205 303 303 588/1568 343/1568 1760 1760 4655

Table Inertia at Motor Shaft (GD2/4) kg∙m2×10-3 0.06 0.08 0.09 0.33 0.34 2.8 2.8 6.8

Servo Motor min-1 ∝iF1 / 5000∙2000 ∝iF2 / 5000∙2000 ∝iF4 / 4000∙2000 ∝iF4 / 4000∙2000 ∝iF4 / 4000∙2000 ∝iF12 / 3000∙2000 ∝iF12 / 3000∙2000 ∝iF12 / 3000∙2000

MIN. Increment 0.001° 0.001° 0.001° 0.001° 0.001° 0.001° 0.001° 0.001°

Rotation Speed min-1 22.2 22.2 22.2 16.6 16.6 22.2 22.2 16.6

Total Reduction Ratio 1/90 1/90 1/90 1/120 1/120 1/90 1/90 1/120

Indexing Accuracy sec ±30 ±20 ±20 20 20 15 15 15

Net Weight kg 32 45 55 115 125 200 225 440

MAX. Work Load

on the Table

Vertical

kg30 100 100 175 175 250 250 400

Horizontal

kg60 200 200 350 350 500 500 800

MAX. Thrust Load applicable

on the Table

N8800 10780 10780 25480 25480 31360 31360 39200

F×L N∙m

65 415 415 984 984 1166 1166 4655

F×L N∙m

220 980 980 3332 3332 3920 3920 5880

MAX. Work Inertia

Vertical

(GD2/4) kg∙m2

0.04 0.4 1.0 3.2 3.2 6.4 6.4 19.4

Driving Torque

N∙m

36 72 144 192 192 432 432 576

0 0 0 00

17

Rotary Table 5-AX Specifications

ITEM NO. 5AX-130 5AX-201 5AX-350

Diameter of Table ømm ø105 (with a ø130 sub table) 200 300

Diameter of Spindle Hole ømm ø60H7 ø30 ø60H7 ø50 ø80H7

Center Height (90°) mm 150 180 300

Table Height in Horizontal Position (0°) mm 235 260 300

Width of T Slot mm ø10H7 Pin hole 12+0.018 12+0.018

Axis Rotary Tilting (0°~105°) Rotary Tilting (0°~105°) Rotary Tilting (+30°~-120°)

Clamping System Air Air (Air※) / Hyd. (Air※) / Hyd. Hyd. (3.5MPa) Hyd. (3.5MPa)

Clamping Torque N∙m 205 303 (303※) / 588 (303※) / 612 2000 2000

Table Inertia at Motor Shaft (GD2/4) kg∙m2×10-3 0.09 0.12 0.11 0.16 0.8 1.35

Servo Motor min-1 ∝iS2 / 5000∙2000 ∝iF2 / 5000∙2000 ∝iF2 / 5000∙2000 ∝iS4 / 5000∙2000 ∝8 / 3000i ∝12 / 3000i

MIN. Increment 0.001° 0.001° 0.001° 0.001° 0.001° 0.001°

Rotation Speed min-1 22.2 11.1 22.2 16.6 22.2 22.2

Total Reduction Ratio 1/90 1/180 1/90 1/120 1/90 1/90

Indexing Accuracy sec ±30 60 20 60 20 60

Net Weight kg 115 160 420 (without base: 355)

MAX. Work Load

on the Table

0° to 30°

kg

50 60 200

30° to 90°

kg25 40 200

MAX. Thrust Load applicable

on the Table

Tilting Angle = 0°

N5880 9800 19600

Tilting Angle = 0°

L = 65mm F = 2940N L = 100mm F = 4900N L = 175mm F = 4900N

Tilting Angle = 90°

L1 = 0mm F1 = 3460NL2 = 100mm F2 = 1590N

L1 = 0mm F1 = 5880NL2 = 100mm F2 = 2940N

L1 = 0mm F1 = 17160NL2 = 100mm F2 = 8580N

Tilting Angle = 90°

F×L N∙m

98 382 858

MAX. Work Inertia

Vertical

(GD2/4) kg∙m2

0.12 0.5 3.2

Driving Torque N∙m

72 72 288

0 0

18

LYNDEX-NIKKEN INSTALLATION ADVANTAGES

Complete Turnkey Installation and InterfaceLyndex-Nikken is the only rotary table manufacturer to offer complete interface and installation on Fanuc controller machining centers. You can rely on us to provide a clean and professional installation which will look as if it came directly from the factory.

We guarantee a seamless integration with your machine tool and CNC control, whether a 4th or 5th axis, on vertical or horizontal machining centers.

A team of experts dedicated to provide 100% customer satisfaction Before purchasing a rotary table, it’s important to go through preliminary steps which will insure that you choose the right table to fit your machine and meet your manufacturing expectations. Lyndex-Nikken regional managers will guide you thru these different steps and assist you with table selection, brake system selection and machine fit, guaranteeing complete customer satisfaction.

The highest quality hardware and components We use only superior hardware and components to guarantee the best results and a trouble-free long life for our products.• Genuine Fanuc parts • Genuine Fanuc option parameters • Cut and wear resistant Waterproof Cabling • Cable management

Factory Clean Installation Our service includes the following:• Drive Installation • Parameter Changes • Communication Cables • Table Installation • Fiber Optic Cables • Documentation • Bulkhead Cable Set • External Cable Installation

19

INSTALLATION PROCESS

Step 1 - Electrical Cable Setup

Step 2 - Amplifier

Step 3 - Rotary Table Setup

1. Mount cable kit and air line plate on to sheet metal. 2. Plumb the electrical cables to the electrical cabinet.

1. Mount Fanuc amplifier and fiber optic cables. 2. Set parameters to turn on additional axes.

1. Install rotary table for fine tuning. 2. Install brake clamp and unclamp buttons on control panel. 3. Setup and programming training.

31

Installation ProcessStep 1 - Electrical Cable Set up

Step 2 - Amplifier

Step 3 - Rotary Table Set up

1. Mount cable kit and air line plate ontosheet metal

2. Plumb the electrical cables to the electricalcabinet

1. Mount Fanuc amplifier and fiber optic cables

2. Set parameters to turn on additional axes

1. Install Rotary Table for fine tuning

2. Install Mori Seiki brake clamp and unclampbuttons on control panel

3. Set up and programming training

Installation and Interface

31


Step 2 - Amplifier










31


Step 2 - Amplifier










31


Step 2 - Amplifier










www.lyndexnikken.com1468 Armour Boulevard

Mundelein, IL 60060E-mail: [email protected]

Phone: (847) 367-4800Fax: (847) 367-4815

CAT2012-DOOSANRT

nikken rotary tables - lyndex-nikken rotary table catalog 2012...3 nikken rotary table features...

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