nhp safety reference guide - nhp electrical€¦ · single gate with machine control system...

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Safety Wiring Diagrams

WIRING DIAGRAMS


Category 2

Single Gate with Machine Control System Monitoring

2 x 440K-C21070

100SC09EJ14BC

2080LC1012QWB

Aux. Contact

Feedback Circuit

NHP Safety Reference Guide > Safety Wiring Diagrams 3-2

Single Gate with Machine Control System Monitoring:


Category 2

Single Gate with Machine Control System Monitoring:


Cat 2 – Single Gate

11 12

11 12

K1

CM0

CM1

O-00

Micro8102080LC1012QWB

O-01

I-00

I-01

100SC09EJ14BC

K1100SC09EJ14BC

Start

Switch 2440K-C21070

Stop

11 12A1 A2

Switch 1440K-C21070

100SC09EJ14BC

Fault Indication

K1


Category 3

Dual Gates with Electro Mechanical Interlocks:

Dual Gates with Electro Mechanical Interlock and Coded Magenetic Reed Switch:


2 x 100SC09EJ14BC

440RS12R2

Aux. Contact

Aux. ContactFeedback Circuit

2 x 440KT11089

2 x 440KT11089

2 x 440KT11089

2 x 100SC09EJ14BC

440RS12R2

Aux. Contact

Aux. ContactFeedback Circuit440N-Z2NRS1A

100SC09EJ14BC100SC09EJ14BC

2 x 100SC09EJ14BC

440RS12R2

Aux. Contact

Aux. ContactFeedback Circuit

2 x 440KT11089

2 x 440KT11089

2 x 440KT11089

2 x 100SC09EJ14BC

440RS12R2

Aux. Contact

Aux. ContactFeedback Circuit440N-Z2NRS1A

100SC09EJ14BC100SC09EJ14BC


Cat 3 – Dual Gates with Mechanical Interlocks

11 12

Switch 1440K-T11089

Switch 3440K-T11089

Switch 2440K-T11089

Switch 4440K-T11089

13

A1

14

A2

A1 A2

23 24

S34

S11

S12

S21

S22

11 12 Reset

K124V 0V100SC09EJ14BC

K1100SC09EJ14BC

K1

Door 1 Door 2

100SC09EJ14BCK2

100SC09EJ14BC

Start

GSR SI440RS12R2

Stop

11 12 11 12

11 12 11 12

A1 A2

K2100SC09EJ14BC

Category 3

Dual Gates with Electro Mechanical Interlocks:



Category 3

Door Monitoring with Guard Locking Safe Timer:Door Monitoring with Guard Locking Safe Timer

Coil

1 x 440RS12R2

2 x 100SC09EJ14BC

Contacts

2 x 440REM4R2D

AUX Contact

AUX Contact

440T-K11089

440G-T27134



Category 3

Cat 3 – Guard locking with Safe Timer

Switch 2440K-T11089

Switch 1440G-T27134

Unlock request button

GSR EMD440R-EM4R2D

13

A1

23

14

A2

24A1

A1

A2

A2

S34

S11

S12

S21

S22

X32

A1 A2

L12

L11

GSR SI440RS12R2

11 12

A2 A1

52 51

42 41 11 12

Stop

K1100SC09EJ14BC

Start

11 12 11 12 Reset

K1

24V 0V

100SC09EJ14BC

K1100SC09EJ14BC

K2100SC09EJ14BCK2

100SC09EJ14BC

Guard Locking with Safe Timer:

Maximum time delay of the EMD module is 5 minutes.



Category 3

Door Monitoring with Guard Locking Standstill Monitoring:

Door Monitoring with Guard Locking – Standstill monitoring

Contacts

2 x 872CD10NP30D4

2 x 100SC09EJ14BC440K-T11089

AUX Contact

AUX Contact

1 x 440R-GL2S2P

Coil

1 x 440GT27134


Cat 3 – Guard Locking with Standstill

GSR GLP440RGL2S2P

Proximity 2872C-D10NP30-D4

Proximity 1872C-D10NP30-D4

Switch 2440K-T11089

Switch 1440G-T27134

S44 X14

A124V A2 0V

X24

Y32

S54

S12

S22

L61

51

AP

P12

P22

A2A1

11 12 52 51

42 41 11 12

A1

A1

A2

A2

K1100SC09EJ14BC

K2100SC09EJ14BC

This output is connected to machine’s standard start/stop circuit

Reset & GateLock

11 12 11 12 Reset & GateLock

Gate UnlockRequest

K1100SC09EJ14BC

K2100SC09EJ14BC

31

4

31

4


Category 3

Door Monitoring with Guard Locking Standstill Monitoring:



Category 4

Light Curtain with Muting:

1 x 440RP226AGSNNR

Aux Contact

Aux Contact

1 x 445LP4S3400YD

1 x 42GRU9000QD

1 x 42GRU9000QD

2x 100SC09EJ14BC



Category 4

Light Curtain with Muting:

CAT 4 – Light Curtain with Muting

A1

A1

A2

A2

K1100SC09EJ14BC

11 12 11 12

ResetIn1

GP104

GP103

GP102

GP101Safe4

445L-P4S3400YD

Transmitter Receiver

Muting Sensor 242GRU-9000-QD

1

2

4

3

1

3

Muting Sensor 142GRU-9000-QD

In2

Lamp OSSD1

OSSD2

K1

24V 0V

100SC09EJ14BCK2

100SC09EJ14BC

MSR42440R-P226AGS-NNR

A1 A2

K2100SC09EJ14BC

23

1

23

1



Category 4

Single Gate with Diverse Redundant Interlocks:

1 x 440KMT55002

1 x 440NZ2NRS1C

2 x 100SC09EJ14BC

1 x 440RS12R2

Aux. Contact

Aux. Contact

Feedback Circuit

NHP 2011 Safety Reference Guide > Section 3: Wiring Diagrams 3-12

CAT 4 – Single door with Diversity

A1

0V24V

A2K1

100SC09EJ14BC

K1100SC09EJ14BC

K1100SC09EJ14BC

StartStop

Switch 1440KMT55002

K2100SC09EJ14BC

11 12

GSR SI440RS12R2

11 12 Reset

11 12

S12

S211

3

MC1440N-Z2NRS1C

S22

A1

1413

A2A1

2423

S34

S11

A2K2

100SC09EJ14BC


Category 4

Single Gate with Diverse Redundant Interlocks:



Expandable GSR:

Multiple Gates with Series Wired SensaGuards:

Category 4

2 x 100SC09EJ14BC

1 x 440RS12R2

Aux. Contact

Aux. Contact

Feedback Circuit

TM

Actuator

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

TM

1 x 440RS12R21 x 440RD22R2

2 x 100SC09EJ14BC

3 x 440NZ2NRS1C

3 x 440KT11089

3 x 440NZ21SS2H

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

2 x 100SC09EJ14BC

1 x 440RS12R2

Aux. Contact

Aux. Contact

Feedback Circuit

TM

Actuator

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

TM

1 x 440RS12R21 x 440RD22R2

2 x 100SC09EJ14BC

3 x 440NZ2NRS1C

3 x 440KT11089

3 x 440NZ21SS2H

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator



Global E-Stop and Zone Control:

Category 4

2 x 440RD22R2

4 x 100SC09EJ14BC

AUX Contact

AUX Contact

AUX Contact

AUX Contact

ZONE 1 ZONE 2

ZONE 1

ZONE 2

2 x 440NZ21SS2H

2 x 800F1YM3Zone E-Stops

Global E-Stop1 x 800F1YM3

1 x 440RS12R2

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

TM

Actuator

SensaGuard

Actuator

SensaG

uard

Actu

ator

TM

Actuator

NHP 2011 Safety Reference Guide > Section 3: Wiring Diagrams 3-15

1. T-Port: 898D438YD8

2. Shorting Plug: 898D418UDM

3. Patch Cords: 889DF4ACDM2 (2 m) 889DF4ACDM5 (5 m) 889DF4ACDM10 (10 m)

4. Cordset: 889DF4AC2 (2 m) 889DF4AC5 (5 m) 889DF4AC10 (10 m)

5. Safety Relay/PLC: Refer to “Safety Relays & Programmable Devices” section.

6. SensaGuard Device: Refer to Safety Interlocks, Mechanical and Non-act Section.



SensaGuard Units Wired in Series without Enunciation


SensaGuard Units Wired in Series with Enunciation

1. Distribution 898DP84RTM19 (4 port) Box: 898DP88RTM19 (8 port)

2. Shorting 898D81RUDM Plugs:

3. Device 889DF8ABDM1 (1 m) Patchcords: 889DF8ABDM2 (2 m) 889DF8ABDM5 (5 m) 889DF8ABDM10 (10 m)

4. SensaGuard Device: Refer to “Safety Interlocks,

Mechanical and Non-act” Section.

5. Safety Relay/PLC: Refer to “Safety Relays & Programmable Devices” section.

6. Home-run 889MR19RM2 (2 m) Cordset: 889MR19RM5 (5 m) 889MR19RM10 (10 m)


nhp safety reference guide - nhp electrical€¦ · single gate with machine control system...

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